CN106216283B - The automatic groove cleaning machine of motor stator inside groove - Google Patents
The automatic groove cleaning machine of motor stator inside groove Download PDFInfo
- Publication number
- CN106216283B CN106216283B CN201610641607.7A CN201610641607A CN106216283B CN 106216283 B CN106216283 B CN 106216283B CN 201610641607 A CN201610641607 A CN 201610641607A CN 106216283 B CN106216283 B CN 106216283B
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- Prior art keywords
- longitudinal
- rack
- radial
- motor stator
- inside groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 23
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000013528 metallic particle Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention belongs to electrical machmary maintenance technical field, more particularly to a kind of automatic groove cleaning machine of motor stator inside groove.It is by two-way left pneumatic rod, two-way right pneumatic rod, rotary support, longitudinal moving device, radial-movement devices, clear slot electric drill and electric control gear composition, rotary support is by left fixing sleeve, left rotary shaft, right baffle-plate, longitudinal straight rail, longitudinal rack, right shell body, electronic protractor, right fixing sleeve composition, longitudinal moving device is by sliding block, driving arm, driving box, vertical drive motor and zigzag tread patterns gear composition, radial-movement devices are by radial direction rack, end frame, connecting plate, clamping plate, adjust tight loop, radial drive motor and U-shaped pressing plate composition, the clear gouge bit of the present invention has longitudinal direction, radial direction and the degree of freedom in the several directions of circumference, any position in motor stator inside groove can be cleared up and the course of work realizes automation, solve the worry of manually operation, improve effect several times.
Description
Technical field
The invention belongs to electrical machmary maintenance technical field, more particularly to a kind of automatic clear slot of motor stator inside groove
Machine.
Background technology
Alternating current generator is mainly made of stator and rotor, and stator is the barrel-like structure of cylindrical type, and inner surface portion is equipped with groove,
For installing stator coil, stator coil by wrapped with insulation, is sealed in the trench with insulated paint, is played insulation, fixation, is prevented
The effect of dirt.Often having motor is damaged because stator coil is burnt, high temperature when stator coil is burnt make insulated paint and absolutely
Edge material oxidation is denatured, and stator coil is also made to form the residual soils such as metal oxide and metallic particles.This residual soil is hard,
Toxic, strong adhesive force, and be attached in the wire casing of stator, it is difficult to clean up.Traditional clear slot method is mainly manually to use at present
Based on file cleaning, since operation interval is narrow and small in stator, again there are noxious material in dirt, so there are security risks, have
Evil dust harzard health, and work efficiency is low, and labor intensity is big, and quality is also unstable.
The content of the invention
It is an object of the invention to provide a kind of automatic groove cleaning machines of motor stator inside groove, solve previous manual cleaning motor
Security risk that stator inside groove is brought, harmful dust harm health, labor intensity are big and a series of problems, such as quality is also unstable,
Greatly improve work efficiency and cleaning quality.
The purpose of the present invention is what is realized by following technical proposals:
The automatic groove cleaning machine of the motor stator inside groove of the present invention, it is characterised in that:It is double in motor stator inside groove by being located at
Pneumatic rod, two-way right pneumatic rod to the left, both ends are connected respectively with this two-way left pneumatic rod, two-way right pneumatic rod
Rotary support, the longitudinal moving device being located on this rotary support, the radial-movement devices being located on this longitudinal moving device, if
Clear slot electric drill and electric control gear on this radial-movement devices are formed, the rotary support by with it is described two-way
The left fixing sleeve that left pneumatic rod is connected, the left rotary shaft being rotatablely connected with this left fixing sleeve, center is fixed with this left rotary shaft to be connected
The right baffle-plate connect, longitudinal straight rail, the longitudinal rack that one end is fixedly connected respectively with this right baffle-plate, respectively with this longitudinal straight rail
The right shell body that road, the other end of longitudinal rack are fixedly connected, the electronic protractor being connected with this right shell body, with this electronic indexing
The right fixing sleeve that device is connected is formed, and the right fixing sleeve is connected with the two-way right pneumatic rod, and described is vertical
It is mutually parallel to straight rail and longitudinal rack, the electronic protractor and clear slot electric drill are connected with the electric control gear
It connects.
The longitudinal moving device is connected by the sliding block being slidably connected with longitudinal straight rail with this sliding block
The driving arm connect, the driving box being connected with this driving arm, with this vertical drive motor for being fixedly connected of driving tank wall and
Be made up of the zigzag tread patterns gear that shaft coupling is driven to be connected with this vertical drive motor, the zigzag tread patterns gear with
The longitudinal rack engagement connection, the driving box is equipped with the sliding eye being slidably connected with the longitudinal rack, described
Vertical drive motor be connected with the electric control gear.
The radial-movement devices are by the radial direction rack that is radially located in motor stator inside groove, and one with this radial direction rack
The end frame that end is fixedly connected, the connecting plate that frame is fixedly connected with this end, the clamping plate being fixedly connected with this connecting plate, with
The adjustment tight loop that this clamping plate is fixedly connected engages the radial drive gear of connection with the radial direction rack, passes through radially
The radial drive motor and the U-shaped pressing plate institute being slidably connected with the radial direction rack that shaft coupling is connected with this radial drive gear
Composition, the U-shaped pressing plate are fixed on by fastening bolt component on the driving arm, and the radial drive motor is consolidated
It is scheduled on the external siding of the driving box, the clear slot electric drill is fixed in the adjustment tight loop, and the radial direction is driven
Dynamic motor is connected with the electric control gear.
The section of the longitudinal rack for engaging tooth rack face and circular arc external surface combining structure, the longitudinal direction
The circular arc external surface of rack is slidably connected with the sliding eye, the cross-section structure of the radial direction rack and the longitudinal rack
Cross-section structure it is identical, the circular arc external surface of the radial direction rack is slidably connected with the U-shaped pressing plate inner surface.
The driving arm be by upper flat plate, vertical wall and lower tablet group into Xi shape bool, described slides
Block is fixed on the upper flat plate, and the driving box is fixed on the lower tablet, and the U-shaped pressing plate is fixed on institute
On the vertical wall stated.
Further, the electric control gear is microcomputer or PLC;
Further, camera is equipped on the end frame, for observing the cleaning situation of motor stator inside groove.
It is an advantage of the invention that:
1)The present invention is set at motor stator inside groove both ends there are two two-way pneumatic strut, can automatic tension lock, after tight lock
Center and the axle center automatic reclosing of motor stator, it is consistent with the centre of gyration of rotary support so as to ensure;
2)The present invention is equipped with electronic protractor, can drive rotary support and the clear slot electric drill being located on rotary support by program
The angle rotation of setting, makes clear slot electric drill reach the arbitrary corner of circumferencial direction in motor stator inside groove;
3)The present invention is equipped with longitudinal rack and longitudinal moving device, makes clear slot electric drill can be in the cannelure of motor stator inside groove
It is moved back and forth in unit, clears up dirt in slot;
4)The present invention is equipped with radial direction rack and radial-movement devices, makes clear slot electric drill can in the radial direction of motor stator inside groove
It is arbitrarily mobile, it is more convenient to move on in another cannelure unit after a cannelure unit dirt has been cleared up in guarantee;
5)The equipment volume of the present invention is small, light-weight, is easily installed adjustment, can clear up automatically also through manual control weight
Point cleaning clears up precision height, convenient for observing cleaning situation, is very suitable for the clear slot work of stator in medium-and-large-sized electrical machmary maintenance;
6)The present invention is equipped with camera, operating personnel's observable motor stator inside groove cleaning situation.
Description of the drawings
Fig. 1 is the structural diagram of the present invention(Camera is not installed).
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the A-A sectional views of Fig. 1(Camera is not installed).
Specific embodiment
The specific embodiment further illustrated the present invention below in conjunction with the accompanying drawings.
As shown in Figure 1, 2, 3, the automatic groove cleaning machine of motor stator inside groove of the invention, by being located in 6 inside groove of motor stator
Two-way left pneumatic rod 1, two-way right pneumatic rod 12, both ends respectively with this two-way left pneumatic rod 1, two-way right pneumatic rod
12 rotary supports being connected, the longitudinal moving device being located on this rotary support, the radial direction being located on this longitudinal moving device
Mobile device, the clear slot electric drill 11 and electric control gear 29 being located on this radial-movement devices are formed, and start two-way left Pneumatic support
Entire rotary support is fixed in 6 inside groove of motor stator after bar 1, two-way right pneumatic rod 12, passes through the control of electric control gear 29
System can allow longitudinal moving device reciprocating linear on rotary support to translate, and radial-movement devices follow longitudinal moving device to put down
After shifting, clear slot electric drill 11 can also be driven voluntarily to move back and forth on the radial, with steel brush head, clear slot electric drill 11 on clear slot electric drill 11
After charged steel brush head can be driven continuously to rotate.
The rotary support is by the left fixing sleeve 2 that is connected with the two-way left pneumatic rod 1, with this left fixing sleeve
The left rotary shaft 3 of 2 rotation connections, the right baffle-plate 4 that center is fixedly connected with this left rotary shaft 3, one end is fixed respectively with this right baffle-plate 4 to be connected
Longitudinal straight rail 16, the longitudinal rack 5 connect, the right side being fixedly connected respectively with the other end of this longitudinal straight rail 16, longitudinal rack 5
Baffle 15, the electronic protractor 14 being connected with this right shell body 15,13 institute of right fixing sleeve being connected with this electronic protractor 14
Composition, the right fixing sleeve 13 are connected with the two-way right pneumatic rod 12, longitudinal straight rail 16 and longitudinal direction
Rack 5 is mutually parallel, and the electronic protractor 14 and clear slot electric drill are connected with the electric control gear 29.Rotary support
By electronic protractor 14 can in the rotation of 360 ° of circumferencial direction, so as to drive clear slot electric drill 11 can 360 ° of rotations, plus longitudinal direction
The effect of mobile device, clear slot electric drill 11 accessible arbitrary corner in 6 inside groove of motor stator allow cleaning more in place, more thoroughly.
The longitudinal moving device is by the sliding block 23 that is slidably connected with longitudinal straight rail 16, with this sliding block
23 driving arms 10 being connected, the driving box 7 being connected with this driving arm 10, the longitudinal direction being fixedly connected with this driving tank wall
Driving motor 8 and the zigzag tread patterns gear 26 by the way that shaft coupling 27 is driven to be connected with this vertical drive motor 8 are formed, described
Zigzag tread patterns gear 26 engage connection with the longitudinal rack 5, the driving box 7 is equipped with and the longitudinal rack 5
The sliding eye being slidably connected, the vertical drive motor are connected with the electric control gear 29.Driving arm 10 is located at vertical
Between straight rail 16 and longitudinal rack 5.
The radial-movement devices are by the radial direction rack 21 that is radially located in motor stator inside groove, with this radial direction rack 21
The end frame 20 that is fixedly connected of one end, the connecting plate 19 being fixedly connected with this end frame 20 fixes with this connecting plate 19 and connects
The clamping plate 18 connect, the adjustment tight loop 17 being fixedly connected with this clamping plate 18 engage connection with the radial direction rack 21
Radial drive gear 24, the radial drive motor 9 being connected by radial coupling 25 with this radial drive gear 24 and with institute
It states the U-shaped pressing plate 22 that radial direction rack 21 is slidably connected to be formed, the U-shaped pressing plate 22 is fixed on institute by fastening bolt component
On the driving arm 10 stated, the radial drive motor 9 is fixed on the external siding of the driving box 7, the clear slot
Electric drill 11 is fixed in the adjustment tight loop 17, and the radial drive motor 9 is connected with the electric control gear 29.It drives
Dynamic case is open-type box body, also corresponds to retinue balladeur train, and vertical drive motor and radial drive motor are all fixed in this driving box
On, vertical drive motor drives driving box walking, and driving box drives the walking of radial drive motor;It is also installed on the end frame 20
There is camera 28, camera 28 is connected with electric control gear 29.
The section of the longitudinal rack for engaging tooth rack face and circular arc external surface combining structure, the longitudinal direction
The circular arc external surface of rack is slidably connected with the sliding eye, the cross-section structure of the radial direction rack and the longitudinal rack
Cross-section structure it is identical, the circular arc external surface of the radial direction rack is slidably connected with the U-shaped pressing plate inner surface.
The driving arm be by upper flat plate, vertical wall and lower tablet group into Xi shape bool, described slides
Block is fixed on the upper flat plate, and the driving box is fixed on the lower tablet, and the U-shaped pressing plate is fixed on institute
On the vertical wall stated.
The electric control gear 29 is microcomputer, and each and 29 connecting component of electric control gear operation is controlled by microcomputor program.
Specifically used method:
1)Fixed automatic groove cleaning machine equipment:Two-way left pneumatic rod 1, two-way right pneumatic rod 12 are placed in motor stator
Power switch is opened in the position by two close end in slot, and strut is stuck in uniformly to extending radially out in motor stator on rooved face,
Rotary support is fixed, and consistent with the center of motor stator inside groove.
2)Clear gouge bit is installed:Clear gouge bit is fixed on adjustment tight loop 17 and adjusts clear gouge bit and be in motor and is determined
In pilot trench.
3)By control of the control device to longitudinal driving device and radial drive, clear gouge bit is enable to determine in motor
Longitudinal movement or 360 ° of rotations in pilot trench, and adjust what a needs of the steel brush head of clear gouge bit in motor stator slot were cleared up
In groove.
4)The steel brush head for driving clear gouge bit by longitudinal driving device vertically moves, i.e., a longitudinal groove is carried out clear
Reason, after the completion of cleaning, can by the angular adjustment of electronic protractor, allow clear gouge bit steel brushhead replacement to another longitudinal direction ditch
In slot, and so on, it clears up and completes until all grooves.
Claims (7)
1. a kind of automatic groove cleaning machine of motor stator inside groove, it is characterised in that:By the two-way left gas being located in motor stator inside groove
Dynamic strut, two-way right pneumatic rod, the revolution branch that both ends are connected respectively with this two-way left pneumatic rod, two-way right pneumatic rod
Frame, the longitudinal moving device being located on this rotary support, the radial-movement devices being located on this longitudinal moving device are located at this footpath
Clear slot electric drill and electric control gear in mobile device are formed, the rotary support by with the two-way left pneumatic rod
The left fixing sleeve being connected, the left rotary shaft being rotatablely connected with this left fixing sleeve, the right baffle-plate that center is fixedly connected with this left rotary shaft,
Longitudinal straight rail, the longitudinal rack that one end is fixedly connected respectively with this right baffle-plate, respectively with this longitudinal straight rail, longitudinal rack
The right shell body that the other end is fixedly connected, the electronic protractor being connected with this right shell body, the right side being connected with this electronic protractor
Fixing sleeve is formed, and the right fixing sleeve is connected with the two-way right pneumatic rod, and longitudinal straight rail is with indulging
It is mutually parallel to rack, the electronic protractor and clear slot electric drill are connected with the electric control gear.
2. the automatic groove cleaning machine of motor stator inside groove according to claim 1, it is characterised in that:The longitudinal movement dress
Put the sliding block by being slidably connected with longitudinal straight rail, the driving arm being connected with this sliding block, with this driving branch
The driving box that frame is connected, with this vertical drive motor for being fixedly connected of driving tank wall and by the way that shaft coupling is driven longitudinally to be driven with this
The zigzag tread patterns gear that dynamic motor is connected is formed, and the zigzag tread patterns gear engages connection with the longitudinal rack,
The driving box is equipped with the sliding eye being slidably connected with the longitudinal rack, the vertical drive motor and the electricity
Control device is connected.
3. the automatic groove cleaning machine of motor stator inside groove according to claim 2, it is characterised in that:Described moves radially dress
The radial direction rack by being radially located in motor stator inside groove is put, the end frame being fixedly connected with the one end of this radial direction rack, with
The connecting plate that this end frame is fixedly connected, the clamping plate being fixedly connected with this connecting plate, the adjustment being fixedly connected with this clamping plate
Tight loop engages the radial drive gear of connection with the radial direction rack, passes through radial coupling and this radial drive gear
The radial drive motor being connected and the U-shaped pressing plate being slidably connected with the radial direction rack are formed, and the U-shaped pressing plate passes through
Fastening bolt component is fixed on the driving arm, and the radial drive motor is fixed on the exterior wall of the driving box
On plate, the clear slot electric drill is fixed in the adjustment tight loop, the radial drive motor and the electric control gear
It is connected.
4. the automatic groove cleaning machine of motor stator inside groove according to claim 3, it is characterised in that:The longitudinal rack cuts open
Face for engaging tooth rack face and circular arc external surface combining structure, the circular arc external surface of the longitudinal rack with it is described
Sliding eye is slidably connected, and the cross-section structure of the radial direction rack is identical with the cross-section structure of the longitudinal rack, the radial direction
The circular arc external surface of rack is slidably connected with the U-shaped pressing plate inner surface.
5. the automatic groove cleaning machine of motor stator inside groove according to claim 3, it is characterised in that:The driving arm is
By upper flat plate, vertical wall and lower tablet Zu Cheng Xi shape bools, the sliding block is fixed on the upper flat plate, institute
The driving box stated is fixed on the lower tablet, and the U-shaped pressing plate is fixed on the vertical wall.
6. the automatic groove cleaning machine of motor stator inside groove according to claim 1, it is characterised in that:The electric control gear is micro-
Machine or PLC.
7. the automatic groove cleaning machine of motor stator inside groove according to claim 3, it is characterised in that:On the end frame
Equipped with camera, camera is connected with the electric control gear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610641607.7A CN106216283B (en) | 2016-08-08 | 2016-08-08 | The automatic groove cleaning machine of motor stator inside groove |
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CN201610641607.7A CN106216283B (en) | 2016-08-08 | 2016-08-08 | The automatic groove cleaning machine of motor stator inside groove |
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CN106216283A CN106216283A (en) | 2016-12-14 |
CN106216283B true CN106216283B (en) | 2018-05-29 |
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Families Citing this family (8)
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CN106411068B (en) * | 2016-12-23 | 2019-04-02 | 潘学勇 | A kind of fixed device of power distribution station stator core in motor |
CN109245457B (en) * | 2016-12-23 | 2019-09-10 | 泉州台商投资区仁捷机械科技有限公司 | A kind of motor manufacturing auxiliary machining device |
CN107482863B (en) * | 2017-08-30 | 2019-07-02 | 中广核核电运营有限公司 | Generator stator-rotator auxiliary changes slot device and method |
CN109807092A (en) * | 2019-03-07 | 2019-05-28 | 江苏北人机器人系统股份有限公司 | A kind of clear slot device |
CN112769300A (en) * | 2019-11-04 | 2021-05-07 | 襄阳中车电机技术有限公司 | Circle paint nodule device in stator core |
CN112058806B (en) * | 2020-08-28 | 2021-12-03 | 无锡中车时代智能装备有限公司 | Motor stator inside groove laser self-cleaning device |
CN111992546B (en) * | 2020-08-28 | 2021-12-03 | 无锡中车时代智能装备有限公司 | Automatic cleaning machine for motor stator core inner groove |
CN117905461B (en) * | 2024-03-19 | 2024-06-18 | 山东宜美科节能服务有限责任公司 | Geothermal sampling device |
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CN203056783U (en) * | 2012-10-26 | 2013-07-10 | 江苏富天江电子电器有限公司 | Plastic packaging stator inner wall cleaning machine |
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CN205110193U (en) * | 2015-05-27 | 2016-03-30 | 浙江工业大学 | A clean mechanism for high voltage circuit breaker vase inner wall |
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GB0704619D0 (en) * | 2007-03-09 | 2007-04-18 | E D C Uk Ltd | Waste management system |
US20090307891A1 (en) * | 2008-06-17 | 2009-12-17 | Ge-Hitachi Nuclear Energy Americas Llc | Method and apparatus for remotely inspecting and/or treating welds, pipes, vessels and/or other components used in reactor coolant systems or other process applications |
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Publication number | Priority date | Publication date | Assignee | Title |
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US2957189A (en) * | 1958-06-12 | 1960-10-25 | Osborn Mfg Co | Pipe cleaning pig |
CN203056783U (en) * | 2012-10-26 | 2013-07-10 | 江苏富天江电子电器有限公司 | Plastic packaging stator inner wall cleaning machine |
CN104858162A (en) * | 2015-05-27 | 2015-08-26 | 浙江工业大学 | Cleaning mechanism for inner wall of high-voltage circuit breaker porcelain insulator |
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CN104984963A (en) * | 2015-07-15 | 2015-10-21 | 季德贵 | Round barrel body inner-wall cleaner |
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