CN106079471A - The preparation method of silica gel heat water bag - Google Patents
The preparation method of silica gel heat water bag Download PDFInfo
- Publication number
- CN106079471A CN106079471A CN201610197639.2A CN201610197639A CN106079471A CN 106079471 A CN106079471 A CN 106079471A CN 201610197639 A CN201610197639 A CN 201610197639A CN 106079471 A CN106079471 A CN 106079471A
- Authority
- CN
- China
- Prior art keywords
- silica gel
- water bag
- preparation
- heat water
- injection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2022/00—Hollow articles
- B29L2022/02—Inflatable articles
- B29L2022/025—Bladders
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Pens And Brushes (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Packages (AREA)
- Closures For Containers (AREA)
Abstract
The preparation method of a kind of silica gel heat water bag, comprises the following steps: (1) raw material chooses silica gel, gas-phase silica, firming agent, and wherein silica gel, gas-phase silica, the mass percent of firming agent are 80 85%, 12 18%, 1 3%;The silica gel of above-mentioned formula, gas-phase silica, firming agent are stirred;(2) hack: the raw material stirred is hacked by extruder extruding;(3) injection: will hack and be delivered in injection mold, injection temperature 45 55 degrees Celsius;Remove core rod, afterwards matched moulds after being molded, then inflate to core rod position, solidify after having inflated.Manufacturing process of the present invention is simple, low energy consumption, heat resistance is good, service life is long, and free from extraneous odour when product uses, serviceability is good.
Description
Technical field
The present invention relates to a kind of hot water bag, be specifically related to the preparation method of a kind of silica gel heat water bag, belong to heating system skill
Art field.
Background technology
The hot water bag of commercial type is all natural rubber hot water bag at present.The main material of natural rubber hot water bag is sky
So rubber, main manufacturing process is usually refined glue (adding the auxiliary agent such as vulcanizing agent, accelerator mixing), is hacked, vulcanizes, solder tail, repaiies
The operations such as limit.The feature of natural gum hot water bag is as follows:
First, manufacturing process is complicated, uses table of equipment set many, and power consumption is big.
Second, product is the most aging, and service life is shorter.
3rd, low temperature resistant resistance to elevated temperatures is compared with rubber polymer, relatively poor.
4th, in use there is the taste of one plastics, serviceability is poor.
Publication number 102173065A, publication date in JIUYUE, 2011 Chinese invention patent of 7 days disclose a kind of cloth and mould hot water
The processing method of bag, comprises the following steps:
First, first take internal layer, heat-insulation layer and cladding material;
Second, internal layer, heat-insulation layer and outer layer are stacked gradually as combination layer;
3rd, use the mould array being set up in parallel on high-frequency thermocompressor that combination layer is entered two-layer combination layer correspondence overlap
Row high frequency heat bonds, and obtains at least two connected hot water bag bags;
4th, utilize the cutting mould array corresponding with mould that hot water bag bag is carried out die cut, obtain single
Hot water bag Bag structure;
5th, internal layer and outer layer to single hot water bag bag mouth surrounding use high frequency heat seal to carry out sealing heat bonding;
6th, take polypropylene material and obtained the screw thread obturating plug of axially disposed through hole by injection mo(u)lding, then screw thread obturating plug is made
Put into mould for insert, take pvc material and be wrapped in the screw thread on screw thread obturating plug in the outer quadric injection mould formation of screw thread obturating plug
Obturating plug overcoat, the outer wall of screw thread obturating plug overcoat is symmetrically formed two polrvinyl chloride projections;
7th, the screw thread obturating plug being threaded obturating plug overcoat is loaded bag mouth, the symmetrical projection on screw thread obturating plug overcoat is the most right
The heat bonding limit of quasi-hot water bag opening, uses high-frequency thermocompressor to carry out hot sticky to hot water bag bag mouth internal layer and screw thread obturating plug overcoat
Close;
8th, take the screw thread gag that plastic material injection preparation matches with screw thread obturating plug;
9th, go silastic material to prepare gasket seal;
Tenth, the assembling of screw thread gag, pad and screw thread obturating plug is i.e. completed the preparation of cloth-plastic hot-water bag.
Use said method, need to first pass through high-frequency thermocompressor and carry out high frequency heat bonding, the most also need punching press to cut out, afterwards
Also need to internal layer and outer layer are carried out high frequency heat and, complicated process of preparation, processing and manufacturing difficulty, production cost is high.
Accordingly, it would be desirable to a kind of new hot water bag.
Summary of the invention
It is an object of the invention to provide the preparation method of a kind of silica gel heat water bag, manufacturing process is simple, low energy consumption, temperature tolerance
Energy is good, service life is long, and free from extraneous odour when product uses, serviceability is good.
It is an object of the invention to be achieved through the following technical solutions, the preparation method of a kind of silica gel heat water bag, including with
Lower step:
(1) raw material chooses silica gel, gas-phase silica, firming agent, the wherein mass percent of silica gel, gas-phase silica, firming agent
For 80-85%, 12-18%, 1-3%;The silica gel of above-mentioned formula, gas-phase silica, firming agent are stirred;
(2) hack: the raw material stirred is hacked by extruder extruding;
(3) injection: will hack and be delivered in injection mold, injection temperature 45-55 degree Celsius;
(4) solidification: remove core rod, afterwards matched moulds after being molded, then inflate to core rod position, carries out solid after having inflated
Change, solidification temperature 160-200 degree Celsius, 2-5 minute hardening time.
Preferably, silica gel described in step (1), gas-phase silica, the mass percent of firming agent are 83%, 15%, 2%.
Preferably, in step (3), injection temperature is 50 degrees Celsius.
Preferably, described solidification temperature is 155-165 degree Celsius, 2.5-4 minute hardening time.
Preferably, described solidification temperature is 160 degrees Celsius, 3 minutes hardening times.
Preferably, hack described in step (3) and be delivered in injection mold by screw rod conveyor.
Compared with prior art, the method have the advantages that
First, (being called for short: LSR), the present invention prepares the liquid silica gel of silica gel heat water bag material employing restoration nontoxic, tasteless, high
Silica gel heat water bag have a characteristic that (1) manufacturing process is simple, only need a silica gel injector just can complete, consume energy low;
(2) product heat resistance is good ,-60 ° of C of range~250 ° of C;(3) anti-aging, service life is long;(4) product have nontoxic,
Restoration tasteless, high.
Second, the sulfuration process that tradition is complicated eliminated by silica gel heat water bag, uses the advanced silica gel injection of environmental protection, low energy consumption
One-shot forming technique.
3rd, bag one structure.The hot water bag that the present invention prepares includes straw chock plug, female mouth, three parts of bag.Female
Mouth makes an inserts of bag, by custom-designed some mounting holes on female mouth in bag injection moulding process, female mouth and
Bag is organically combined into an entirety, plays the effect being connected with chock plug with sealing.
4th, by being inflated core rod position, it is pressurize that effect has two: one, and two is that fixing silica gel is indeformable.
5th, the present invention just obtains final finished after silica gel solidifies, and existing technique really needs cooling, is substantially reduced
Production cost.
Accompanying drawing explanation
Fig. 1 is female mouth schematic diagram of the silica gel heat water bag that the present invention prepares.
Fig. 2 is the sectional view in Fig. 1 along A-A direction;
Fig. 3 is the structural representation of the bag of the silica gel heat water bag that the present invention prepares;
Fig. 4 is the sectional view in Fig. 3 along B-B direction;
Fig. 5 is the enlarged drawing of female port part in Fig. 3;
The process chart of Fig. 6 present invention.
Detailed description of the invention
In conjunction with accompanying drawing, further illustrate embodiment.
The preparation method of a kind of silica gel heat water bag, comprises the following steps:
(1) raw material chooses silica gel, gas-phase silica, firming agent, the wherein mass percent of silica gel, gas-phase silica, firming agent
For 80-85%, 12-18%, 1-3%;The silica gel of above-mentioned formula, gas-phase silica, firming agent are stirred;
(2) hack: the raw material stirred is hacked by extruder extruding;
(3) injection: will hack and be delivered in injection mold, injection temperature 45-55 degree Celsius;
(4) solidification: remove core rod, afterwards matched moulds after being molded, then inflate to core rod position, carries out solid after having inflated
Change, solidification temperature 160-200 degree Celsius, 2-5 minute hardening time.
Preferably, silica gel described in step (1), gas-phase silica, the mass percent of firming agent are 83%, 15%, 2%.
Preferably, in step (3), injection temperature is 50 degrees Celsius.
Preferably, described solidification temperature is 155-165 degree Celsius, 2.5-4 minute hardening time.
Preferably, described solidification temperature is 160 degrees Celsius, 3 minutes hardening times.
Preferably, hack described in step (3) and be delivered in injection mold by screw rod conveyor.
Silica gel injection (or claiming silica gel injection) hot water bag (the hereinafter referred to as silica gel heat water bag) plastics on new materials that the present invention provides is new
The daily product of structure new technology.Silica gel heat water bag prepared by the present invention, manufacturing process is simple, low energy consumption, heat resistance is good, make
Use the life-span long.Material use liquid silica gel (being called for short: LSR), silica gel heat water bag has a following features:
A. manufacturing process is simple, only needs a silica gel injector just can complete, consumes energy low;
B. product heat resistance is good ,-60 ° of C of range~250 ° of C;
C. anti-aging, service life is long;
D. product has restoration nontoxic, tasteless, high;
Silica gel heat water bag material of the present invention uses the liquid silica gel of restoration nontoxic, tasteless, high.
The sulfuration process that tradition is complicated eliminated by silica gel heat water bag of the present invention, uses the advanced silica gel note of environmental protection, low energy consumption
Mould one-shot forming technique.
The silica gel heat water bag that the present invention prepares, including straw chock plug, female mouth, three parts of bag.Female mouth makes the one of bag
Individual inserts, by custom-designed some mounting holes on female mouth in bag injection moulding process, is organically combined female mouth with bag
Become an entirety, play the effect being connected with chock plug with sealing, it is ensured that bag one structure.
As shown in Figure 1, it is provided with some waist through hole in female mouth upper end.Such as accompanying drawing 2, silica gel heat water bag at injection molding is
Silica gel, through female mouth mounting hole, is organically combined into one female mouth with bag during silica gel solidifies.
Accompanying drawing 6 is silica gel forming principle figure, and silica gel heat water bag material uses the liquid silica gel of restoration nontoxic, tasteless, high
LSR.It is colored designs because of part formulations again, so being furnished with color pump group and color metering section.LSR component, additive, color
Etc. entrance plasticizing system after being sufficiently mixed.This plasticized screw has the function of homogenizing, mixing simultaneously, by screw rod by compound
It is expelled in mold heat, at mould temperature 160~200 DEG C, silica gel generation curing reaction.When using cold runner system, it is worth note
Meaning is that runner is the coldest.In order to avoid leakage glue, needle-valve is arranged on the surface of mold component, and when injection is complete, needle-valve is immediately
Close nozzle.
Claims (6)
1. a preparation method for silica gel heat water bag, is characterized in that, described preparation method comprises the following steps:
(1) raw material chooses silica gel, gas-phase silica, firming agent, the wherein mass percent of silica gel, gas-phase silica, firming agent
For 80-85%, 12-18%, 1-3%;The silica gel of above-mentioned formula, gas-phase silica, firming agent are stirred;
(2) hack: the raw material stirred is hacked by extruder extruding;
(3) injection: will hack and be delivered in injection mold, injection temperature 45-55 degree Celsius;
(4) solidification: remove core rod, afterwards matched moulds after being molded, then inflate to core rod position, carries out solid after having inflated
Change, solidification temperature 160-200 degree Celsius, 2-5 minute hardening time.
The preparation method of silica gel heat water bag the most according to claim 1, is characterized in that, silica gel, gas phase described in step (1)
White carbon, the mass percent of firming agent are 83%, 15%, 2%.
The preparation method of silica gel heat water bag the most according to claim 1, is characterized in that, in step (3), injection temperature is 50
Degree Celsius.
The preparation method of silica gel heat water bag the most according to claim 1, is characterized in that, described solidification temperature is 155-165
Degree Celsius, 2.5-4 minute hardening time.
The preparation method of silica gel heat water bag the most according to claim 4, is characterized in that, described solidification temperature is 160 Celsius
Degree, 3 minutes hardening times.
The preparation method of silica gel heat water bag the most according to claim 1, is characterized in that, hacks and pass through described in step (3)
Screw rod conveyor is delivered in injection mold.
Priority Applications (1)
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CN201610197639.2A CN106079471B (en) | 2016-03-31 | 2016-03-31 | The preparation method of silica gel hot-water bottle |
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CN201610197639.2A CN106079471B (en) | 2016-03-31 | 2016-03-31 | The preparation method of silica gel hot-water bottle |
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CN106079471A true CN106079471A (en) | 2016-11-09 |
CN106079471B CN106079471B (en) | 2019-02-12 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106626639A (en) * | 2016-12-10 | 2017-05-10 | 袁正华 | Bio-robot skin and manufacturing method thereof |
CN107280851A (en) * | 2017-06-21 | 2017-10-24 | 周浩然 | A kind of preparation method and application for the silicone rubber heating bag that can be recycled |
CN112141514A (en) * | 2020-09-23 | 2020-12-29 | 中山纽迈适贸易有限公司 | Silica gel milk storage bag and manufacturing method thereof |
Citations (2)
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JP3187399U (en) * | 2013-05-07 | 2013-11-28 | システムポリマー株式会社 | Ice-cold hot water bottle |
CN105196519A (en) * | 2015-10-29 | 2015-12-30 | 赵永其 | One-step forming inflatable mold and hot water bag production method adopting same |
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2016
- 2016-03-31 CN CN201610197639.2A patent/CN106079471B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3187399U (en) * | 2013-05-07 | 2013-11-28 | システムポリマー株式会社 | Ice-cold hot water bottle |
CN105196519A (en) * | 2015-10-29 | 2015-12-30 | 赵永其 | One-step forming inflatable mold and hot water bag production method adopting same |
Non-Patent Citations (1)
Title |
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李永河: "《橡胶硫化技术》", 31 May 2012, 黄河水利出版社 * |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106626639A (en) * | 2016-12-10 | 2017-05-10 | 袁正华 | Bio-robot skin and manufacturing method thereof |
CN107280851A (en) * | 2017-06-21 | 2017-10-24 | 周浩然 | A kind of preparation method and application for the silicone rubber heating bag that can be recycled |
CN107280851B (en) * | 2017-06-21 | 2019-09-06 | 周浩然 | A kind of preparation method and application for the silicone rubber heating bag that can be recycled |
CN112141514A (en) * | 2020-09-23 | 2020-12-29 | 中山纽迈适贸易有限公司 | Silica gel milk storage bag and manufacturing method thereof |
CN112141514B (en) * | 2020-09-23 | 2022-05-17 | 中山纽迈适贸易有限公司 | Silica gel milk storage bag and manufacturing method thereof |
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CN106079471B (en) | 2019-02-12 |
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TR01 | Transfer of patent right |
Effective date of registration: 20221128 Address after: 225000 Zhu Qiao group, Chaolong village, Shatou Town, Guangling District, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Kexiang Technology Co.,Ltd. Address before: Yangzhou Xinwei Rubber and Plastic Co., Ltd., No. 1, Ping'an Road, Shiqiao Town, Guangling District, Yangzhou City, Jiangsu Province, 225,000 Patentee before: Geng Xinsheng |
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TR01 | Transfer of patent right |