CN105620165B - A kind of porcelain plate painting making technology - Google Patents
A kind of porcelain plate painting making technology Download PDFInfo
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- CN105620165B CN105620165B CN201610120736.1A CN201610120736A CN105620165B CN 105620165 B CN105620165 B CN 105620165B CN 201610120736 A CN201610120736 A CN 201610120736A CN 105620165 B CN105620165 B CN 105620165B
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- porcelain plate
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- porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
- B44C3/12—Uniting ornamental elements to structures, e.g. mosaic plates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of porcelain plate painting making technologies, include the following steps：Design layout figure, cutting porcelain plate and bottom lining plate, polishing bottom lining plate and each porcelain plate, cleaning porcelain plate, porcelain plate drying, apply on porcelain plate ground-coat enamel, ground-coat enamel drying, digital-code printer analysis and correcting pattern, digital-code printer on porcelain plate print screen, the front of porcelain plate carry out massed glaze, overglaze allotment, on porcelain plate apply overglaze, overglaze baking, porcelain plate be mounted on bottom lining plate, installation picture frame makes ceramic board pictures finished product.Ceramic board pictures low-carbon environment-friendly, producing efficiency height and the picture that the present invention makes are beautiful fine and smooth.
Description
Technical field
The present invention relates to ceramic board pictures technical field more particularly to a kind of porcelain plate painting making technologies.
Background technology
Ceramic board pictures refer on porcelain plate usually using special chemical color handwritten drawings, glazing, then through high-temperature firing and
At a kind of plane ceramic craftwork, ceramic board pictures can be used as to watch in mounting or embedded screen.
The ceramic board pictures that traditional technology makes are in technique backwardness, high energy consumption, the state of heavily contaminated, generally adopt for many years
It is made of conventional ceramic plate, mineral money raw material and industrial water consumption are big used in conventional ceramic plate, and ceramic wafer elasticity, toughness
And intensity is all relatively low.Meanwhile it also needing to constantly high temperature be used to be fired ceramic wafer in ceramic board pictures manufacturing process, high temperature energy
Consumption is big and the color and luster of porcelain plate cannot be guaranteed, and influences production efficiency.For example, the invention of Publication No. CN104085243A is special
Profit is a kind of preparation method of ceramic board pictures, uses mud blank plate to make ceramic board pictures, and needed mud blank plate in preparation process
It puts into kiln and fires twice, producing efficiency is low, and is unfavorable for environmental protection.
Therefore, how to design a kind of low-carbon environment-friendly, producing efficiency be high, porcelain plate painting making technology of picture exquisiteness be industry urgently
Technical problem to be solved.
Invention content
In order to solve the above technical problems, the present invention proposes a kind of porcelain plate painting making technology, is produced and imitated using the manufacture craft
Rate is high, and the ceramic board pictures image quality produced is good.
The technical solution adopted by the present invention is to design a kind of porcelain plate painting making technology, is included the following steps：
Step 1, layout simultaneously fill color, correcting pattern color；
Step 2, the dimensions form for confirming pattern, and it is in layout figure that pattern, which is divided equally,；
Step 3 cuts porcelain plate according to the quantity and size of each monolithic pattern in layout figure, according to the overall dimensions of layout figure
Cut bottom lining plate；
Step 4, polishing bottom lining plate and each porcelain plate；
Step 5 aligns porcelain plate layout, and the porcelain plate to splicing out-of-flatness carries out details polishing；
Step 6, cleaning porcelain plate；
Step 7 dries the porcelain plate after cleaning；
Step 8 applies last layer ground-coat enamel in porcelain plate front；
Step 9 dries the ground-coat enamel on porcelain plate；
Step 10, the color curve that pattern is carried out using digital-code printer are analyzed；
Step 11, correcting pattern；
Porcelain plate is placed on digital-code printer and aligns by step 12, is carried out at the same time porcelain plate layout to bit correction, number is beaten
Print machine print screen on porcelain plate；
Step 13 carries out massed glaze in the front of porcelain plate；
Step 14, overglaze allotment；
Step 15 coats a level glaze in porcelain plate front；
Step 16 toasts the overglaze on porcelain plate；
It draws and machines in step 17, porcelain plate；
Porcelain plate contraposition is mounted on bottom lining plate by step 18, and installation picture frame makes ceramic board pictures finished product.
Wherein, step 18 includes：
Porcelain plate contraposition is bonded on bottom lining plate and forms drawing board by step 18.1；
Picture frame is made in inside and outside picture frame stitching by step 18.2；
Drawing board is placed in picture frame by step 18.3；
Step 18.4, by drawing board and picture frame stitching, hook is installed on inside and outside picture frame；
Step 18.5 carries out details modification to picture frame, carries out packaging modification to the corner of picture frame, ceramic board pictures finished product is made.
Preferably, porcelain plate uses ceramic silicon fiberboard.
Preferably, ranging from 120 DEG C ~ 150 DEG C of the drying temperature in step 9.
Preferably, the digital-code printer in step 10 is Epson flat-panel printer or Seiko UV flat-panel printers.
Compared with prior art, the present invention has the following advantages：
1, raw material：Using Ultrathin environmental protection ceramic silicon thin fiber board, this porcelain plate is compared with domestic traditional ceramics plate, mineral
It provides raw material and saves 85.6%, save fresh process water 98%, carbon emission amount reduces 53.6%, synthesis energy saving 52.9%.Monolithic is advised
For lattice greatly to 1000 × 2000 ㎜, thickness is only 4 ㎜, and every square is only 7.2 kilograms, 1/3 weight of only traditional ceramic tile, and is had
There are high tenacity, flexible, high intensity, Wind-Pressure Resistance lamp feature；
2, low-carbon environment-friendly：The water-saving power saving of production process, within 200 degree, finished product has antifouling, dust-proof, anti-the roasting temperature of electricity
Tide, anticorrosion, without characteristics such as electrostatic, high temperature resistants, by the detection of U.S.'s SGS asepsis environment-protectings and ± 30 °~45 ° of long-time aging
Detection, is fully achieved the international green standard of low-carbon environment-friendly；
3, the beautiful exquisiteness of picture：The picture made by massed glaze technology, saturation bright in luster, achromatization deviation, exquisiteness are forced
Very, clear layer, it is bright and glittering, fully achieve the high-end and atmospheric technique value to improve grade；
4, the character of artwork never to fade：Containing cover all（Traditional Chinese Painting, oil painting, etching, watercolor, decoration painting, calligraphy etc.）It is beautiful
The height of art works is imitative to be replicated, and wedding gauze kerchief image etc. all scribe by the high-fidelity making of all kinds of works and the shallow line engraving of concave-convex decorative fresco
Make, production process whole process is controlled by number, be ensure that the stability of picture emulator, is fully achieved the effect of 100% original work
Fruit ensures will never fade；
5, cost is moderate：Manufacture craft is simple, saves cumbersome lithography process, artificial and time cost, and be not present
The restriction of production for the amount of ordering, it is easier to realize personalized customization, it is easier to ordinary family be allowed to be possessed.
Specific implementation mode
Porcelain plate painting making technology proposed by the present invention, includes the following steps：
Step 1, layout simultaneously fill color, correcting pattern color；
Step 2, the dimensions form for confirming pattern, and it is in layout figure that pattern, which is divided equally,；
Step 3 cuts porcelain plate according to the quantity and size of each monolithic pattern in layout figure, according to the overall dimensions of layout figure
Cut bottom lining plate；
Step 4, polishing bottom lining plate and each porcelain plate；
Step 5 aligns porcelain plate layout, and the porcelain plate to splicing out-of-flatness carries out details polishing；
Step 6, cleaning porcelain plate；
Step 7 dries the porcelain plate after cleaning；
Step 8 applies last layer ground-coat enamel in porcelain plate front；
Step 9 dries the ground-coat enamel on porcelain plate, ranging from 120 DEG C ~ 150 DEG C of drying temperature；
Step 10, the color curve that pattern is carried out using digital-code printer are analyzed；
Step 11, digital-code printer carry out correcting pattern；
Porcelain plate is placed on digital-code printer and aligns by step 12, is carried out at the same time porcelain plate layout to bit correction, number is beaten
Print machine print screen on porcelain plate；
Step 13 carries out massed glaze in the front of porcelain plate；
Step 14, overglaze allotment；
Step 15 coats a level glaze in porcelain plate front；
Step 16 toasts the overglaze on porcelain plate, and baking uses electric oven, and the roasting temperature of electricity is within 200 DEG C；
It draws and machines in step 17, porcelain plate；
Porcelain plate contraposition is mounted on bottom lining plate by step 18, and installation picture frame makes ceramic board pictures finished product.
Wherein, step 18 includes：
Porcelain plate contraposition is bonded on bottom lining plate and forms drawing board by step 18.1；
Picture frame is made in inside and outside picture frame stitching by step 18.2；
Drawing board is placed in picture frame by step 18.3；
Step 18.4, by drawing board and picture frame stitching, hook is installed on inside and outside picture frame；
Step 18.5 carries out details modification to picture frame, carries out packaging modification to the corner of picture frame, ceramic board pictures finished product is made,
By finished product vanning and tagged storage.
In this manufacture craft, it is preferred to use ceramic silicon fiberboard makes, and ceramic silicon fiberboard is by growing fine silica, sticking
Soil, talcum powder, color glaze etc. are formed by 1150 degree of high-temperature firings.Its monolithic working size is 2000mm × 1000mm × 4mm, often
The average-size of block brick is ± 2.0%, maximum deviation ± 2mm relative to the tolerance of working size.About the specific of every piece of brick
Length limitation, it is ± 1.5% to measure average-size relative to the tolerance of 10 pieces of brick average-sizes.About every piece of brick
Specific thickness limitation, it is ± 10% to measure average-size relative to the tolerance of working size.The straightness of sides of every piece of brick（It is short
Side）Tolerance relative to working size is ± 1%, catercorner length difference maximum value 2.0mm, squareness length difference maximum value
0.9mm, width difference maximum value 0.5mm.The water absorption rate of every piece of brick is 12.36%, hygral expansion<0.01%, the modulus of rupture is put down
Mean value is 38 MPa, minimum value is 34 MPa.Thermal linear expansion coefficient can be selected two kinds, the first is 3.6 × 10-6/ °C, the
Two kinds are 3.4 × 10-6/ °C.
Wherein, the making of ground-coat enamel includes following material in step 8：Glass white bottom, adhesive agent, diluent, composition proportion
For glass white bottom：Adhesive agent：Diluent=100:1:150~200.Glass white bottom is epoxy resin, and diluent is 20-30 % second
The mixture of ester, 10-15% butyl esters, 10-15% n-butanols, 10-20% diacetone alcohol, 10-20% acetone.
The making of overglaze includes following material in step 14：Sub-shine glaze/color inhibition PU light glaze, opens glaze water at curing agent, at
Distribution ratio is Sub-shine glaze/color inhibition PU light glaze：Curing agent：Open glaze water=3:1:1.5~2.0.Transparent smooth glaze is crylic acid resin,
Curing agent is the mixture of 40-50 % butyl esters, 1,6 diisocyanate homopolymer ester of 50-60% hexa-methylenes.
Digital-code printer in step 10 is Epson flat-panel printer or Seiko UV flat-panel printers.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (4)
1. a kind of porcelain plate painting making technology, which is characterized in that include the following steps：
Step 1, layout simultaneously fill color, correcting pattern color；
Step 2, the dimensions form for confirming pattern, and it is in layout figure that pattern, which is divided equally,；
Step 3 cuts porcelain plate according to the quantity and size of each monolithic pattern in layout figure, and the porcelain plate is using ceramic silica fibre
Plate cuts bottom lining plate according to the overall dimensions of layout figure；
Step 4, polishing bottom lining plate and each porcelain plate；
Step 5 aligns porcelain plate layout, and the porcelain plate to splicing out-of-flatness carries out details polishing；
Step 6, cleaning porcelain plate；
Step 7 dries the porcelain plate after cleaning；
Step 8 applies last layer ground-coat enamel in porcelain plate front；
Step 9 dries the ground-coat enamel on porcelain plate；
Step 10, the color curve that pattern is carried out using digital-code printer are analyzed；
Step 11, correcting pattern；
Porcelain plate is placed on digital-code printer and aligns by step 12, is carried out at the same time porcelain plate layout to bit correction, digital-code printer
The print screen on porcelain plate；
Step 13 carries out massed glaze in the front of porcelain plate；
Step 14, overglaze allotment；
Step 15 coats a level glaze in porcelain plate front；
Step 16 toasts the overglaze on porcelain plate, and baking uses electric oven, and the roasting temperature of electricity is within 200 DEG C；
It draws and machines in step 17, porcelain plate；
Porcelain plate contraposition is mounted on bottom lining plate by step 18, and installation picture frame makes ceramic board pictures finished product.
2. porcelain plate painting making technology as described in claim 1, which is characterized in that the step 18 includes：
Porcelain plate contraposition is bonded on bottom lining plate and forms drawing board by step 18.1；
Picture frame is made in inside and outside picture frame stitching by step 18.2；
Drawing board is placed in picture frame by step 18.3；
Step 18.4, by drawing board and picture frame stitching, hook is installed on inside and outside picture frame；
Step 18.5 carries out details modification to picture frame, carries out packaging modification to the corner of picture frame, ceramic board pictures finished product is made.
3. porcelain plate painting making technology as claimed in claim 1 or 2, which is characterized in that the drying temperature range in the step 9
It is 120 DEG C ~ 150 DEG C.
4. porcelain plate painting making technology as claimed in claim 1 or 2, which is characterized in that the digital-code printer in the step 10
For Epson flat-panel printer or Seiko UV flat-panel printers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610120736.1A CN105620165B (en) | 2016-03-04 | 2016-03-04 | A kind of porcelain plate painting making technology |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610120736.1A CN105620165B (en) | 2016-03-04 | 2016-03-04 | A kind of porcelain plate painting making technology |
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| CN105620165A CN105620165A (en) | 2016-06-01 |
| CN105620165B true CN105620165B (en) | 2018-08-21 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RO132561A2 (en) | 2016-11-11 | 2018-05-30 | Modulo Decorative Solution S.R.L. | Process for dyeing recomposed stone and decorative panels and finished products made using the said process |
| CN107814588B (en) * | 2017-11-29 | 2020-09-08 | 佛山市华力达材料科技有限公司 | Production process of ceramic with glazing controlled by digital code |
| CN108214563A (en) * | 2018-01-17 | 2018-06-29 | 邬惠林 | Cover the non-stick knife separator of high brilliant porcelain silicon fibre high-molecular coating |
| CN110627371A (en) * | 2019-09-27 | 2019-12-31 | 张柳松 | Method for making Ru art jade porcelain picture with picture under glaze layer |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5818286A (en) * | 1981-07-28 | 1983-02-02 | Noritake Co Ltd | Patterning of gold and silver on pre-fired glaze |
| CN1654228A (en) * | 2005-03-25 | 2005-08-17 | 谢寿文 | Method for fabricating patterns on ceramic veneer in sand-blasting modus |
| JP2006016246A (en) * | 2004-07-01 | 2006-01-19 | Kazuo Okuma | Method for decorating article to be decorated, transfer medium, and article decorated by the method |
| CN103129298A (en) * | 2011-12-03 | 2013-06-05 | 佛山市特固力士工业皮带有限公司 | Ceramic plate painting and manufacturing method |
| CN103496286A (en) * | 2013-08-19 | 2014-01-08 | 吴学斌 | Low-temperature manufacturing technology of painting and calligraphy on porcelain plates |
| CN103507548A (en) * | 2012-06-25 | 2014-01-15 | 邱贵峰 | Method for making three-dimensional picture on ceramic plate |
| CN104085243A (en) * | 2014-05-05 | 2014-10-08 | 刘景� | Making method of vitrolite painting |
| CN104626868A (en) * | 2015-02-09 | 2015-05-20 | 北京达通丰华数码科技有限公司 | Process for manufacturing tile picture by using flat roll integrated printer |
-
2016
- 2016-03-04 CN CN201610120736.1A patent/CN105620165B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5818286A (en) * | 1981-07-28 | 1983-02-02 | Noritake Co Ltd | Patterning of gold and silver on pre-fired glaze |
| JP2006016246A (en) * | 2004-07-01 | 2006-01-19 | Kazuo Okuma | Method for decorating article to be decorated, transfer medium, and article decorated by the method |
| CN1654228A (en) * | 2005-03-25 | 2005-08-17 | 谢寿文 | Method for fabricating patterns on ceramic veneer in sand-blasting modus |
| CN103129298A (en) * | 2011-12-03 | 2013-06-05 | 佛山市特固力士工业皮带有限公司 | Ceramic plate painting and manufacturing method |
| CN103507548A (en) * | 2012-06-25 | 2014-01-15 | 邱贵峰 | Method for making three-dimensional picture on ceramic plate |
| CN103496286A (en) * | 2013-08-19 | 2014-01-08 | 吴学斌 | Low-temperature manufacturing technology of painting and calligraphy on porcelain plates |
| CN104085243A (en) * | 2014-05-05 | 2014-10-08 | 刘景� | Making method of vitrolite painting |
| CN104626868A (en) * | 2015-02-09 | 2015-05-20 | 北京达通丰华数码科技有限公司 | Process for manufacturing tile picture by using flat roll integrated printer |
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| CN105620165A (en) | 2016-06-01 |
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