CN105403600A - Automatic ion bridge wire winding machine - Google Patents
Automatic ion bridge wire winding machine Download PDFInfo
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- CN105403600A CN105403600A CN201510761121.2A CN201510761121A CN105403600A CN 105403600 A CN105403600 A CN 105403600A CN 201510761121 A CN201510761121 A CN 201510761121A CN 105403600 A CN105403600 A CN 105403600A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
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Abstract
The invention relates to an automatic ion bridge wire winding machine. The automatic ion bridge wire winding machine is characterized by comprising a shell, an electric controller, a feeding control rod, a tension controller, a flange disc, a wire winding motor and a rack, wherein the wire winding motor is mounted in the shell; an output shaft of the wire winding motor penetrates out from the right side face of the shell and is provided with the flange disc; the rack is mounted in the shell; the feeding control rod is mounted on the rack and can horizontally move from left to right under the driving of a translation driving mechanism; the right end of the feeding control rod penetrates out from the right side face of the shell; a limiting hole is formed in the right end of the feeding control rod; the limiting hole is located at the side edge of the periphery of the flange disc and is used for leading a fiber yarn, which penetrates through the limiting hole, to the flange disc; and the tension controller is mounted on the shell, and the fiber yarn which is led in from the outer part is subjected to tension balance by the tension controller and then is led to the feeding control rod. The automatic ion bridge wire winding machine has a simple structure, a high automation degree and high production precision.
Description
Technical field
The present invention relates to automatic winding equipment, specifically a kind of ionic bridge automatic coil winding machine, belongs to automated machine equipment technical field.
Background technology
Atmospheric ozone sonde is the device measuring the vertical content of Ozone in Atmosphere, and it forms primarily of ozone sensor unit, micro-suction pump and signal amplification circuit unit.In order to ensure ozone sensor unit electrochemical reaction continue carry out, must migrating channels on the Zhuan Yigeqiao road, bottom of two reaction tanks as negative ions, make the solution in two reaction tanks reach positive and negative charge balance, this bridge road is called ionic bridge.
Ionic bridge is the core component of ozone sensor unit, has both needed fully to soak ionic bridge when ozonesonde normally works, and needs again to prevent the electrolyte in two reaction tanks from mixing simultaneously.Therefore, the selection of ionic bridge and manufacture craft etc. require very high, and it plays key effect to the background current of system and measurement response time, and this is also the technological difficulties in ozonesonde.
In prior art, mostly the making of ionic bridge is to adopt hand winding, and after assembling, test finds that the background current of some sensors cannot meet index request with the measurement response time, and consistance is poor.Find to occur that the reason of this badness is because the production method of hand winding can not meet the higher making requirement of ionic bridge through analysis design mothod repeatedly.
The making of ionic bridge requires following key point: 1, purity requirements: high-cleanness, high ensures that the electrochemical reaction of sensor is carried out under not by the interference of impurity.2, wire diameter requires: ensure that wire diameter thickness is consistent, ionic bridge fiber uniform pore diameter.3, winding turns requires: the count enable of winding turns, ensure that the consistance of ionic bridge.4, the elasticity of coiling requires: ensure that ionic bridge fiber is not impaired, ensures that electrochemical reaction is abundant to greatest extent.5, coiling can not require by warping property: avoid ionic bridge to fracture, ensure the unobstructed of ionic bridge, electrochemical reaction is without hindrance.6, coiling linewidth requirements: coiling finished product can not be wide, in order to avoid cause ionic bridge to damage in threading process.7, manufacturability requires: the efficiency improving coiling, ensures coiling quality.
It is that hand winding cannot meet that above making requires, therefore needs to devise a ionic bridge automatic coil winding machine share to realize the making of ionic bridge, up to standard with the performance meeting sensor.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of ionic bridge automatic coil winding machine, its structure is simple, automaticity is high, makes precision high.
According to technical scheme provided by the invention: ionic bridge automatic coil winding machine, is characterized in that: comprise housing, electric controller, feeding control lever, tension controller, ring flange, coiling electric motor and frame; Described coiling electric motor is arranged in housing, and the output shaft of coiling electric motor passes and mounting flange from housing right flank; Described frame is arranged in housing, described feeding control lever is arranged in frame also can drive bottom left right translation at translational drive mechanism, described feeding control lever right-hand member passes from housing right flank, feeding control lever right-hand member is provided with spacing hole, described spacing hole is positioned at ring flange periphery side edge, and spacing hole is used for the single passed therethrough to guide to ring flange; Described tension controller is arranged on housing, and the single introduced from outside causes feeding control lever after tension controller balance tension.
As a further improvement on the present invention, described translational drive mechanism comprises drive motor, driving pulley, screw mandrel, nut, driven pulley and driving belt; Drive motor is arranged on frame left plate, and the output shaft of drive motor installs driving pulley; Described screw mandrel is horizontally disposed with, and screw mandrel is arranged in frame by bearing supporting, and screw mandrel left end installs driven pulley through after frame left plate; Described driving pulley and driven pulley are set with driving belt; Described screw mandrel is installed the nut coordinated with its formation screw-driven, described feeding control lever is fixedly connected with the nut on screw mandrel.
As a further improvement on the present invention, the lateral surface of described frame left plate is provided with tensioning pulley, and described tensioning pulley pushes down driving belt from outside, makes driving belt tensioning.
As a further improvement on the present invention, described drive motor adopts stepper motor.
As a further improvement on the present invention, described feeding control lever comprises feed shaft, web joint, linking arm and limiting bracket, described feed shaft is parallel with screw mandrel, can move freely in the corresponding aperture that feed shaft two ends are installed on frame left plate, right plate, feed shaft is fixedly connected with the nut on screw mandrel by web joint, described linking arm is fixed on feed shaft right-hand member, and linking arm end mounting limit support, described limiting bracket offers spacing hole.
As a further improvement on the present invention, described tension controller comprises controller support, controller main body, the first location coil holder, the first roller, the 3rd roller, the 4th roller, the second location coil holder, support arm and locating wheel; Described controller support installing is on housing, and controller main body is connected on the column of controller support by bearing, and controller side lower is provided with the first location coil holder, and described first location coil holder is provided with the first pilot hole; Described first roller is arranged on above the first location coil holder, and the vertical tangent line of front side edge of the first roller overlaps with the center line of the first pilot hole; Described 3rd roller to be arranged on above the first roller position rearward, and the lower side horizontal tangent of the 3rd roller is higher than the upper side edge horizontal tangent of the first roller; Described 4th roller is arranged on forward position above the 3rd roller, and the lower side horizontal tangent of the 4th roller is lower than the upper side edge horizontal tangent of the 3rd roller; Described second position line frame is arranged on forward position above the 4th roller, and the second location coil holder is provided with the second pilot hole; Described support arm is arranged on above the second location coil holder, and support arm one end is arranged in controller main body, support arm other end hinge dress locating wheel.
As a further improvement on the present invention, be provided with the second roller above described first roller, the vertical tangent line of front side edge of described second roller overlaps with the center line of the first pilot hole, and the second roller is lower than the 4th roller.
As a further improvement on the present invention, described controller main body lifting moving can regulate on the column of controller support.
the present invention compared with prior art, has the following advantages:
(1), the present invention can ensure the cleanliness of macromolecular fibre coiling.
(2), to make the wire diameter of ionic bridge consistent in the present invention; Winding turns is controlled, ensures the quality of products.
(3), the degree of tightness of coiling of the present invention remains consistent, avoids the damage of ionic bridge, avoids fractureing ionic bridge because of human factor.
(4), the live width of coiling of the present invention is controlled, ensures that ionic bridge is not fragile in threading process.
(5), the present invention is conducive to increasing work efficiency, and ensures the quality of coiling.
Accompanying drawing explanation
Fig. 1 is the structural front view of the embodiment of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is one of perspective view of the embodiment of the present invention.
Fig. 4 is the perspective view two of the embodiment of the present invention.
Fig. 5 is that the embodiment of the present invention removes one of perspective view after housing.
Fig. 6 is the perspective view two after the embodiment of the present invention removes housing.
Embodiment
Below in conjunction with concrete drawings and Examples, the invention will be further described.
As shown in the figure: the ionic bridge automatic coil winding machine in embodiment is primarily of part compositions such as housing 1, electric controller 2, feeding control lever 3, tension controller 4, ring flange 5, coiling electric motor 6 and frames 7; Described coiling electric motor 6 is arranged in housing 1, and the output shaft of coiling electric motor 6 passes and mounting flange 5 from housing 1 right flank; Described frame 7 is arranged in housing 1, described feeding control lever 3 is arranged in frame 7 also can drive bottom left right translation at translational drive mechanism, described feeding control lever 3 right-hand member passes from housing 1 right flank, feeding control lever 3 right-hand member is provided with spacing hole, described spacing hole is positioned at ring flange 5 periphery side edge, and spacing hole is used for the single passed therethrough to guide to ring flange 5; Described tension controller 4 is arranged on housing 1, and the single introduced from outside causes feeding control lever 3 after tension controller 4 balance tension.
As shown in Fig. 1 ~ Fig. 6, in the embodiment of the present invention, described translational drive mechanism forms primarily of drive motor 8, driving pulley 9, screw mandrel 13, nut, driven pulley 12 and driving belt 11; Drive motor 8 is arranged on frame 7 left plate, the output shaft of drive motor 8 is installed driving pulley 9; Described screw mandrel 13 is horizontally disposed with, and screw mandrel 13 is arranged in frame 7 by bearing supporting, and screw mandrel 13 left end installs driven pulley 12 through after frame 7 left plate; Described driving pulley 9 and driven pulley 12 are set with driving belt 11; Described screw mandrel 13 is installed the nut coordinated with its formation screw-driven, described feeding control lever 3 is fixedly connected with the nut on screw mandrel 13.
In addition, as shown in Figure 4, Figure 5, the lateral surface of described frame 7 left plate is provided with tensioning pulley 10, and described tensioning pulley 10 pushes down driving belt 11 from outside, makes driving belt 11 tensioning.The stability of transmission can be improved like this.Described drive motor 8 preferably adopts stepper motor.
As shown in Figure 5, Figure 6, in the embodiment of the present invention, described feeding control lever 3 forms primarily of feed shaft 3.1, web joint 3.2, linking arm 3.3 and limiting bracket 3.4, described feed shaft 3.1 is parallel with screw mandrel 13, can move freely in the corresponding aperture that feed shaft 3.1 two ends are installed on frame 7 left plate, right plate, feed shaft 3.1 is fixedly connected with the nut on screw mandrel 13 by web joint 3.2, described linking arm 3.3 is fixed on feed shaft 3.1 right-hand member, linking arm 3.3 end mounting limit support 3.4, described limiting bracket 3.4 offers spacing hole.
As shown in Figure 5, Figure 6, in the embodiment of the present invention, described tension controller 4 is located coil holder 4.8, support arm 4.9 and locating wheel 4.10 form primarily of controller support 4.1, controller main body 4.2, first location coil holder 4.3, first roller 4.4, second roller 4.5, the 3rd roller 4.6, the 4th roller 4.7, second; Described controller support 4.1 is arranged on housing 1, and controller main body 4.2 is connected on the column 4.11 of controller support 4.1 by bearing 4.12, and controller side lower is provided with the first location coil holder 4.3, and described first location coil holder 4.3 is provided with the first pilot hole; Described first roller 4.4 is arranged on above the first location coil holder 4.3, and the vertical tangent line of front side edge arranging the second roller 4.5, first roller 4.4, second roller 4.5 above the first roller 4.4 all overlaps with the center line of the first pilot hole; Described 3rd roller 4.6 to be arranged on above the first roller 4.4 position rearward, and the lower side horizontal tangent of the 3rd roller 4.6 is higher than the upper side edge horizontal tangent of the first roller 4.4; Described 4th roller 4.7 is arranged on forward position above the 3rd roller 4.6, and the lower side horizontal tangent of the 4th roller 4.7 is lower than the upper side edge horizontal tangent of the 3rd roller 4.6, and described second roller 4.5 is lower than the 4th roller 4.7; Described second location coil holder 4.8 is arranged on forward position above the 4th roller 4.7, and the second location coil holder 4.8 is provided with the second pilot hole; Described support arm 4.9 is arranged on above the second location coil holder 4.8, and support arm 4.9 one end is arranged in controller main body 4.2, support arm 4.9 other end hinge dress locating wheel 4.10.
In order to improve applicability of the present invention, described controller main body 4.2 lifting moving can regulate on the column 4.11 of controller support 4.1.
Electric controller 2 in the present invention can directly outsourcing, and as adopted grand side's board to have brush CNC winder controller, it adopts micro computer design, and with press key assignments coiling parameter, it is accurate to facilitate, and can reach the how fast object of multistage.Power circuit adopts modified anti-jamming circuit, and antijamming capability is stronger.Roll adopts CPLD decoding tachometer circuit, and it is more accurate to locate.Memory body uses FLASHROM, and capacity is large, can store the coiling data of 1000 step sequences, and each step sequence can set 9 kinds of coiling data respectively, and 5 kinds of functions are selected.Coiling electric motor 6 is with Double power driving, and threading speed is fast, and precision is high; Winding displacement position can be regulated by the microcomputerized control enter key in electric controller 2, and can show current winding displacement position; Automatic rotating coiling, synchronous winding displacement, multistage number of turns tally function can be selected simultaneously; Winding displacement least displacement unit by pressing key assignments, can be applicable to plurality of specifications screw rod.
Principle of work of the present invention and the course of work as follows:
Before using, winder surface needs to clean out, and ring flange 5 need be pulled down by NaOH solution and washed with de-ionized water, guarantees its cleanliness.
Single needed for ionic bridge winds as requested on tension controller 4, single first through the first pilot hole on the first location coil holder 4.3 upwards, then successively from the first roller 4.4, pass through on front side of second roller 4.5, walk around on the upside of the second roller 4.5 backward, pass through on the downside of the 3rd roller 4.6 again, the 4th roller 4.7 is caused again around the 3rd roller 4.6 half-turn, walk around on the downside of the 4th roller 4.7 backward, pass from the second pilot hole the second location coil holder 4.8 and guide to locating wheel 4.10, ring flange 5 is caused through the spacing hole on feeding control lever 3 again after walking around locating wheel 4.10.
Then start drive motor 8, drive motor 8 is rotated by belt driving band movable wire bar 13, then drives spacing control lever to reach displacement effect by the transmission of screw mandrel 13 nut, and then controls coiling width.Winding turns is realized by the coiling electric motor 6 of microcomputerized control.
Claims (8)
1. ionic bridge automatic coil winding machine, is characterized in that: comprise housing (1), electric controller (2), feeding control lever (3), tension controller (4), ring flange (5), coiling electric motor (6) and frame (7); Described coiling electric motor (6) is arranged in housing (1), and the output shaft of coiling electric motor (6) passes and mounting flange (5) from housing (1) right flank; Described frame (7) is arranged in housing (1), described feeding control lever (3) is arranged on frame (7) above also can drive bottom left right translation at translational drive mechanism, described feeding control lever (3) right-hand member passes from housing (1) right flank, feeding control lever (3) right-hand member is provided with spacing hole, described spacing hole is positioned at ring flange (5) periphery side edge, and spacing hole is used for the single passed therethrough to guide to ring flange (5); Described tension controller (4) is arranged on housing (1), and the single introduced from outside causes feeding control lever (3) after tension controller (4) balance tension.
2. ionic bridge automatic coil winding machine as claimed in claim 1, is characterized in that: described translational drive mechanism comprises drive motor (8), driving pulley (9), screw mandrel (13), nut, driven pulley (12) and driving belt (11); Drive motor (8) is arranged on frame (7) left plate, the output shaft of drive motor (8) is installed driving pulley (9); Described screw mandrel (13) is horizontally disposed with, and screw mandrel (13) is arranged in frame (7) by bearing supporting, and screw mandrel (13) left end installs driven pulley (12) through after frame (7) left plate; Described driving pulley (9) and driven pulley (12) are set with driving belt (11); The nut coordinated with its formation screw-driven above installed by described screw mandrel (13), and described feeding control lever (3) is fixedly connected with the nut on screw mandrel (13).
3. ionic bridge automatic coil winding machine as claimed in claim 2, it is characterized in that: the lateral surface of described frame (7) left plate is provided with tensioning pulley (10), described tensioning pulley (10) pushes down driving belt (11) from outside, make driving belt (11) tensioning.
4. ionic bridge automatic coil winding machine as claimed in claim 2, is characterized in that: described drive motor (8) adopts stepper motor.
5. ionic bridge automatic coil winding machine as claimed in claim 1, it is characterized in that: described feeding control lever (3) comprises feed shaft (3.1), web joint (3.2), linking arm (3.3) and limiting bracket (3.4), described feed shaft (3.1) is parallel with screw mandrel (13), feed shaft (3.1) two ends are installed on frame (7) left plate, can move freely in corresponding aperture on right plate, feed shaft (3.1) is fixedly connected with the nut on screw mandrel (13) by web joint (3.2), described linking arm (3.3) is fixed on feed shaft (3.1) right-hand member, linking arm (3.3) end mounting limit support (3.4), (3.4) offer spacing hole to described limiting bracket.
6. ionic bridge automatic coil winding machine as claimed in claim 1, is characterized in that: described tension controller (4) comprises controller support (4.1), controller main body (4.2), the first location coil holder (4.3), the first roller (4.4), the 3rd roller (4.6), the 4th roller (4.7), the second location coil holder (4.8), support arm (4.9) and locating wheel (4.10); Described controller support (4.1) is arranged on housing (1), controller main body (4.2) is connected on the column (4.11) of controller support (4.1) by bearing (4.12), controller side lower is provided with the first location coil holder (4.3), and described first location coil holder (4.3) is provided with the first pilot hole; Described first roller (4.4) is arranged on the first location coil holder (4.3) top, and the vertical tangent line of front side edge of the first roller (4.4) overlaps with the center line of the first pilot hole; Described 3rd roller (4.6) is arranged on position rearward, the first roller (4.4) top, and the lower side horizontal tangent of the 3rd roller (4.6) is higher than the upper side edge horizontal tangent of the first roller (4.4); Described 4th roller (4.7) is arranged on the 3rd forward position, roller (4.6) top, and the lower side horizontal tangent of the 4th roller (4.7) is lower than the upper side edge horizontal tangent of the 3rd roller (4.6); Described second location coil holder (4.8) is arranged on the 4th forward position, roller (4.7) top, and the second location coil holder (4.8) is provided with the second pilot hole; Described support arm (4.9) is arranged on the second location coil holder (4.8) top, and support arm (4.9) one end is arranged in controller main body (4.2), support arm (4.9) other end hinge dress locating wheel (4.10).
7. ionic bridge automatic coil winding machine as claimed in claim 6, it is characterized in that: described first roller (4.4) top is provided with the second roller (4.5), the vertical tangent line of front side edge of described second roller (4.5) overlaps with the center line of the first pilot hole, and the second roller (4.5) is lower than the 4th roller (4.7).
8. ionic bridge automatic coil winding machine as claimed in claim 1, is characterized in that: described controller main body (4.2) can regulate in the upper lifting moving of the column of controller support (4.1) (4.11).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510761121.2A CN105403600A (en) | 2015-11-10 | 2015-11-10 | Automatic ion bridge wire winding machine |
Applications Claiming Priority (1)
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CN201510761121.2A CN105403600A (en) | 2015-11-10 | 2015-11-10 | Automatic ion bridge wire winding machine |
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CN105403600A true CN105403600A (en) | 2016-03-16 |
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CN201510761121.2A Pending CN105403600A (en) | 2015-11-10 | 2015-11-10 | Automatic ion bridge wire winding machine |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2594225Y (en) * | 2002-10-14 | 2003-12-24 | 刘祚时 | Automatic metal wire winder |
CN2809825Y (en) * | 2005-06-09 | 2006-08-23 | 天津启索科技发展有限公司 | Auto-translating winding machine for voltage transformer |
JP2009277894A (en) * | 2008-05-15 | 2009-11-26 | Daihen Corp | Winding device |
CN102074349A (en) * | 2010-12-08 | 2011-05-25 | 冯曙光 | Automatic winding machine |
CN102381587A (en) * | 2011-10-11 | 2012-03-21 | 吴国溶 | Winding machine |
CN103588027A (en) * | 2013-11-12 | 2014-02-19 | 郭舜 | Winder system with stepping motor |
CN104944215A (en) * | 2014-03-26 | 2015-09-30 | 宁波市鄞州飞达电动工具厂 | Automatic winding machine |
-
2015
- 2015-11-10 CN CN201510761121.2A patent/CN105403600A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2594225Y (en) * | 2002-10-14 | 2003-12-24 | 刘祚时 | Automatic metal wire winder |
CN2809825Y (en) * | 2005-06-09 | 2006-08-23 | 天津启索科技发展有限公司 | Auto-translating winding machine for voltage transformer |
JP2009277894A (en) * | 2008-05-15 | 2009-11-26 | Daihen Corp | Winding device |
CN102074349A (en) * | 2010-12-08 | 2011-05-25 | 冯曙光 | Automatic winding machine |
CN102381587A (en) * | 2011-10-11 | 2012-03-21 | 吴国溶 | Winding machine |
CN103588027A (en) * | 2013-11-12 | 2014-02-19 | 郭舜 | Winder system with stepping motor |
CN104944215A (en) * | 2014-03-26 | 2015-09-30 | 宁波市鄞州飞达电动工具厂 | Automatic winding machine |
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Application publication date: 20160316 |