The quick positioning drill jig of wind tower flange
Technical field
The present invention relates to the quick positioning drill jig of wind tower flange, be mainly used in clamping and location wind tower flange so that wind tower flange is holed, belong to flange drilling auxiliary equipment field.
Background technology
As shown in Figure 6, wind tower flange 6 is made up of annular element 62 and the flange annular boss 61 being arranged at annular element 62 side, is provided with through hole 8 on annular element 62;At present, common fixing fixture is generally used when wind tower flange is holed, often one wind tower flange of processing, it is accomplished by this wind tower flange is carried out one-time positioning, add cost of labor, reduce production efficiency, be not suitable for the batch production of wind tower flange, and resetting easily produces error, increase disqualification rate.
Summary of the invention
The defect existed in view of above-mentioned prior art, it is an object of the invention to provide a kind of simple and practical, easy for installation, it is simple to the positioning drill jig of wind tower flange batch production.
The purpose of the present invention, to be achieved by the following technical programs: the quick positioning drill jig of wind tower flange, including base plate, it is characterized in: also there is pattern, clamping device and positioner, the pattern that quantity is at least three is arranged on base plate by positioner, the lateral surface of all patterns all fits tightly with flange annular boss medial surface, is accurately positioned on base plate by wind tower flange, and base plate and wind tower flange are fixed on Drilling machines bench by clamping device.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: the upside of pattern is provided with the groove that can accommodate drill.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: the groove on the upside of pattern is a rectangular-shaped elongated groove.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: the groove depth of the groove on the upside of pattern is more than 10mm.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: described positioner includes the pin-and-hole being separately positioned on pattern and base plate, pin-and-hole at least two on pattern, pin-and-hole on base plate matches with the pin-and-hole on pattern, pin inserts the pin-and-hole on pattern and base plate, is accurately positioned on base plate by pattern.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: at least provided with a counter sink on pattern, base plate is provided with the screwed hole matched with counter sink, bolt is tightened in the screwed hole on base plate through counter sink, is fixed on base plate by pattern.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: the lower plane at pattern is provided with a boss, base plate is provided with annular groove close-fitting with boss, pattern is resisted against on annular groove by boss, is radially positioned on base plate by pattern.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: described clamping device includes the first clamping device and the second clamping device;First clamping device is made up of the first stud threaded through the first trapezoid block of T-slot, one end and the first trapezoid block on Drilling machines bench, nut and the first grip block, first stud passes the first grip block, first grip block is placed in above base plate, nut is rotated down and is pressed on the first grip block, makes the first grip block compress base plate;Second clamping device is made up of the second stud threaded through the second trapezoid block of T-slot, one end and the second trapezoid block on Drilling machines bench, the second nut and the second grip block, second stud passes the second grip block, second grip block is placed in above wind tower flange, second nut is rotated down and is pressed on the second grip block, makes the second grip block compress wind tower flange.
Further, the quick positioning drill jig of aforesaid wind tower flange, wherein: the height of pattern is more than the height of flange annular boss.
By the enforcement of technique scheme, fixture of the present invention has simple and practical, easy for installation, it is simple to wind tower flange is produced in batches.
Accompanying drawing explanation
Fig. 1 is the structural representation of the quick positioning drill jig of wind tower flange of the present invention.
Fig. 2 is the structural representation of B-B section in Fig. 1.
Fig. 3 is the plan structure schematic diagram of pattern described in Fig. 2.
Fig. 4 is the structural representation of A-A section in Fig. 3.
Fig. 5 is the plan structure schematic diagram of base plate described in Fig. 2.
Fig. 6 is the structural representation of wind tower flange.
Detailed description of the invention
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
The quick positioning drill jig of wind tower flange, as shown in Figure 1 and Figure 2, including pattern 1, base plate 2, clamping device and positioner, quantity is at least the pattern 1 of three and installs on a base plate 2 by positioner, the lateral surface 12 of all patterns all fits tightly with flange annular boss 61 medial surface, being accurately positioned on a base plate 2 by wind tower flange 6, base plate 2 and wind tower flange 6 are fixed on Drilling machines bench 7 by clamping device.
In the present embodiment, pattern 1 at least three, preferably it is uniformly distributed, wind tower flange 6 is spacing by three patterns 1, and location can be made the most accurate.
In the present embodiment, as shown in Figure 3, Figure 4, the upside of pattern 1 is provided with the groove 11 that can accommodate drill, and groove 11 is preferably the groove depth of a rectangular-shaped elongated groove and groove 11 more than 10mm.Groove 11 can make drill bit without impinging on pattern 1 at the end of boring;Rectangular-shaped elongated groove is prone to machining;Groove depth is the least, the discharge of waste material of holing when being unfavorable for having holed.
In the present embodiment, as shown in Fig. 2, Fig. 3, Fig. 5, described positioner includes the lower pin-and-hole 21 on the upper pin-and-hole 13 that is separately positioned on pattern 1 and base plate 2, upper pin-and-hole 13 at least two on pattern 1, lower pin-and-hole 21 on base plate 2 matches with upper pin-and-hole 13, pin 14 inserts the pin-and-hole on pattern 1 and base plate 2, is accurately positioned on a base plate 2 by pattern 1.Upper pin-and-hole 13 at least two on pattern 1, is to make the pattern 1 upon installation can not rotation;Lower pin-and-hole 21 on base plate 2 can arrange the upper pin-and-hole 13 on many groups corresponding different size pattern 1, and base plate 2, by installing the pattern 1 of different size, positions the wind tower flange 6 of different size.
In the present embodiment, as shown in Figure 2, Figure 3, Figure 4, at least provided with a counter sink 15 on pattern 1, the screwed hole 221 matched with counter sink 15 it is provided with on a base plate 2, bolt 16 screws in screwed hole 221 on a base plate 2 through counter sink 15, is fixed on a base plate 2 by pattern 1.Counter sink 15 can make bolt 16 be sunken in pattern 1 so that it is does not hinder the location to wind tower flange 6 and boring;Fixing on a base plate 2 by 16 patterns of bolt 1, it is possible to prevent, when changing wind tower flange 6, to take up pattern 1, it is to avoid pattern 1 moves the mismachining tolerance of generation.
In the present embodiment, as shown in Fig. 2, Fig. 4, Fig. 5, the lower plane at pattern 1 is provided with a boss 17, and base plate 2 is provided with annular groove 22 close-fitting with boss 17, pattern 1 is resisted against on annular groove 22 by boss 17, is radially positioned on base plate 2 by pattern 1.There are boss 17 and annular groove 22, the radial direction location enhanced convenience of pattern 1 can have been made, improve location efficiency.
In the present embodiment, as shown in Figure 1 and Figure 2, described clamping device includes the first clamping device and the second clamping device;First clamping device is made up of the first stud 33 threaded through the first trapezoid block 32 of T-slot 5, one end and the first trapezoid block 32 on Drilling machines bench 7, nut 341 and the first grip block 31, first stud 33 is through the first grip block 31, first grip block 31 is placed in above base plate 2, nut 341 is rotated down and is pressed on the first grip block 31, makes the first grip block 31 compress base plate 2;Second clamping device is made up of second stud the 43, second nut 34 threaded through the second trapezoid block 42 of T-slot 5, one end and the second trapezoid block 42 on Drilling machines bench 7 and the second grip block 41, second stud 43 is through the second grip block 41, second grip block 41 is placed in above wind tower flange 6, second nut 34 is rotated down and is pressed on the second grip block 41, makes the second grip block 41 compress wind tower flange 6.Above-mentioned clamping device can slide in T-slot 5, it is simple to positions the wind tower flange 6 of different size.
In the present embodiment, as in figure 2 it is shown, the height of pattern 1 is more than the height of flange annular boss 61.When wind tower flange 6 is placed on pattern 1, wind tower flange 6 and the contact area of pattern 1 become many, make location the most accurate.
The operation principle of the quick positioning drill jig of wind tower flange that the present embodiment provides is: one, base plate 2 is first positioned by operative employee, then by the first clamping device, base plate 2 is fixed on Drilling machines bench 7;Two, pattern 1 inserts the pin-and-hole on pattern 1 and base plate 2 by pin 14, is positioned on base plate 2, then screws the screwed hole 221 on base plate 2 by bolt 16 through counter sink 15, and pattern 1 is fixed on a base plate 2;Three, the medial surface of flange annular boss 61 of wind tower flange 6 to be processed is adjacent to the lateral surface 12 of all patterns, i.e. completes location;By the second clamping device, wind tower flange 6 is fixed on Drilling machines bench 7 the most again, holes.
The invention have the advantage that clamp structure of the present invention is simple, easy for installation, when batch machining wind tower flange, pattern and base plate need not resetting, only need to unclamp the second clamping device, the flange processed is taken off, place flange to be processed and make the medial surface of its flange annular boss be adjacent to pattern, i.e. complete location, greatly reduce process time and cost of labor, be conducive to batch production;Additionally can arrange on base plate and organize the lower pin-and-hole matched with different size pattern more, only need to change the pattern of different size, just different size wind tower flange can be positioned.