CA1113646A - Vinyl polymerization with boron chelates as catalyst and photoconductive sensitizer - Google Patents
Vinyl polymerization with boron chelates as catalyst and photoconductive sensitizerInfo
- Publication number
- CA1113646A CA1113646A CA289,677A CA289677A CA1113646A CA 1113646 A CA1113646 A CA 1113646A CA 289677 A CA289677 A CA 289677A CA 1113646 A CA1113646 A CA 1113646A
- Authority
- CA
- Canada
- Prior art keywords
- group
- volts
- carbazole
- polymerization
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 30
- 239000003054 catalyst Substances 0.000 title claims abstract description 13
- 229920002554 vinyl polymer Polymers 0.000 title claims description 8
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 title claims description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 title abstract description 5
- 229910052796 boron Inorganic materials 0.000 title abstract description 4
- UJOBWOGCFQCDNV-UHFFFAOYSA-N Carbazole Natural products C1=CC=C2C3=CC=CC=C3NC2=C1 UJOBWOGCFQCDNV-UHFFFAOYSA-N 0.000 claims abstract description 19
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002360 preparation method Methods 0.000 claims abstract description 12
- 239000002954 polymerization reaction product Substances 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 27
- 238000000576 coating method Methods 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 24
- 239000000178 monomer Substances 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 22
- 239000000758 substrate Substances 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 6
- -1 alkenyl carbazole Chemical compound 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000002877 alkyl aryl group Chemical group 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 229910052736 halogen Inorganic materials 0.000 claims description 3
- 150000002367 halogens Chemical class 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 239000011737 fluorine Substances 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 239000003085 diluting agent Substances 0.000 claims 1
- 239000012943 hotmelt Substances 0.000 claims 1
- 230000000379 polymerizing effect Effects 0.000 claims 1
- 239000000047 product Substances 0.000 abstract description 6
- 229920000620 organic polymer Polymers 0.000 abstract description 2
- 239000013522 chelant Substances 0.000 abstract 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 32
- 239000003999 initiator Substances 0.000 description 24
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000155 melt Substances 0.000 description 9
- 238000005286 illumination Methods 0.000 description 8
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 8
- 229910052721 tungsten Inorganic materials 0.000 description 8
- 239000010937 tungsten Substances 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 239000003446 ligand Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 3
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000002313 adhesive film Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910000104 sodium hydride Inorganic materials 0.000 description 3
- 239000012312 sodium hydride Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- GNKZMNRKLCTJAY-UHFFFAOYSA-N 4'-Methylacetophenone Chemical compound CC(=O)C1=CC=C(C)C=C1 GNKZMNRKLCTJAY-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- APQXWKHOGQFGTB-UHFFFAOYSA-N 1-ethenyl-9h-carbazole Chemical class C12=CC=CC=C2NC2=C1C=CC=C2C=C APQXWKHOGQFGTB-UHFFFAOYSA-N 0.000 description 1
- YCIGYTFKOXGYTA-UHFFFAOYSA-N 4-(3-cyanopropyldiazenyl)butanenitrile Chemical compound N#CCCCN=NCCCC#N YCIGYTFKOXGYTA-UHFFFAOYSA-N 0.000 description 1
- KFDVPJUYSDEJTH-UHFFFAOYSA-N 4-ethenylpyridine Chemical compound C=CC1=CC=NC=C1 KFDVPJUYSDEJTH-UHFFFAOYSA-N 0.000 description 1
- XUKUURHRXDUEBC-KAYWLYCHSA-N Atorvastatin Chemical compound C=1C=CC=CC=1C1=C(C=2C=CC(F)=CC=2)N(CC[C@@H](O)C[C@@H](O)CC(O)=O)C(C(C)C)=C1C(=O)NC1=CC=CC=C1 XUKUURHRXDUEBC-KAYWLYCHSA-N 0.000 description 1
- 101000913968 Ipomoea purpurea Chalcone synthase C Proteins 0.000 description 1
- 101000907988 Petunia hybrida Chalcone-flavanone isomerase C Proteins 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229950011260 betanaphthol Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 125000001559 cyclopropyl group Chemical group [H]C1([H])C([H])([H])C1([H])* 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 1
- UAIZDWNSWGTKFZ-UHFFFAOYSA-L ethylaluminum(2+);dichloride Chemical compound CC[Al](Cl)Cl UAIZDWNSWGTKFZ-UHFFFAOYSA-L 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 150000008376 fluorenones Chemical class 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000727 fraction Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229940050176 methyl chloride Drugs 0.000 description 1
- HDBWAWNLGGMZRQ-UHFFFAOYSA-N p-Vinylbiphenyl Chemical group C1=CC(C=C)=CC=C1C1=CC=CC=C1 HDBWAWNLGGMZRQ-UHFFFAOYSA-N 0.000 description 1
- NODGRWCMFMEGJH-UHFFFAOYSA-N p-ethylacetophenone Chemical compound CCC1=CC=C(C(C)=O)C=C1 NODGRWCMFMEGJH-UHFFFAOYSA-N 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 229920002382 photo conductive polymer Polymers 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical class C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000036647 reaction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- CMXPERZAMAQXSF-UHFFFAOYSA-M sodium;1,4-bis(2-ethylhexoxy)-1,4-dioxobutane-2-sulfonate;1,8-dihydroxyanthracene-9,10-dione Chemical compound [Na+].O=C1C2=CC=CC(O)=C2C(=O)C2=C1C=CC=C2O.CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC CMXPERZAMAQXSF-UHFFFAOYSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000012258 stirred mixture Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
- G03G5/07—Polymeric photoconductive materials
- G03G5/071—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds
- G03G5/072—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending monoamine groups
- G03G5/073—Polymeric photoconductive materials obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising pending monoamine groups comprising pending carbazole groups
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/45—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by condensation
- C07C45/455—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by condensation with carboxylic acids or their derivatives
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C49/00—Ketones; Ketenes; Dimeric ketenes; Ketonic chelates
- C07C49/76—Ketones containing a keto group bound to a six-membered aromatic ring
- C07C49/782—Ketones containing a keto group bound to a six-membered aromatic ring polycyclic
- C07C49/784—Ketones containing a keto group bound to a six-membered aromatic ring polycyclic with all keto groups bound to a non-condensed ring
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
- C07F5/02—Boron compounds
- C07F5/022—Boron compounds without C-boron linkages
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F5/00—Compounds containing elements of Groups 3 or 13 of the Periodic Table
- C07F5/02—Boron compounds
- C07F5/025—Boronic and borinic acid compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Photoreceptors In Electrophotography (AREA)
- Indole Compounds (AREA)
- Polymerization Catalysts (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
The preparation of a photoconductor which comprises the polymerization reaction product of an N-alkenyl carbazole or derivative thereof such as N-vinyl carbazole, in the presence of a catalyst in the form of a monochelate or multi-chelate of boron in which the chelate catalyzes the polymerization reaction and remains in the polymerization product as a sensitizer for the photoconductive properties of the organic polymer.
The preparation of a photoconductor which comprises the polymerization reaction product of an N-alkenyl carbazole or derivative thereof such as N-vinyl carbazole, in the presence of a catalyst in the form of a monochelate or multi-chelate of boron in which the chelate catalyzes the polymerization reaction and remains in the polymerization product as a sensitizer for the photoconductive properties of the organic polymer.
Description
3~
S P E C :[ r~ c A q' I 0 N
This invention relates to the polymerization o~
vinyl monomers to form homopolymers and copolymers ancl particu-larly vinyl carbazoles and derivatives thereof with boron che-lates and to photoconductive comFIositions and elements produced therewith.
Poly-N-vinyl carbazoles and derivatives thereof are substances ~idely used as organic photoconductors in the prepara-tion of electrostatic photoconductive elements from which multi-ple copies can be produced in the duplicating field. By them-selves, the poly-N-vinyl carbazoles and derivatives are not sufficiently photoconductive unless modified by the presence of varying amounts of acceptor type compounds, such as fluorenone derivatives, phthalic anhydride derivatives, halogenanil deriva-tives or ketone derivatives. In practice, the electron affini-tive compound (acceptor compound) is blended with the polymerafter polymerization of the carbazole monomers.
N-vinyl carbazole and its derivatives polymerize very slowly in the absence of a polymerization catalyst. For pur-poses of accelerating polymerization use has been made of a cata-lyst such as ditertiary butyl peroxide, azobisbutyronitrile,betanaphthol, monoethyl aluminum dichloride, and the like. The presence of such catalysts in the polymer often presents problems in the subsequent formation of the charge transfer complex or interferes in other ways with the selected acceptor. As a ~5 result, it has been the common practice to remove the catalyst from the polymer before formulating the polymer with the desired :. ~
electron affinitive compound, if the polymer is to be used ~`~ as a photoconductor. Such separation steps are costly and time consuming and thus introduce a barrier to the commercial acceptance oE photoconductive elements fabricated of such organic photoconductors.
: , It is an object of this illVent:iOIl to providc a method -for proclucing a polyalkenyl-c.lrbazole arlcl derivatives thereof, such as poly-N-vinyl carbazole, by polymerization of tlle monomer in the presence of a catalytic agent which is sufficiently electro-negative to result in a photoconductive ; material whicil can be used in the preparation of photoconductive elements, and it is a related o~ject to produce and to provide a method for producing new and novel ketonate compounds which find utility in the po]ymerization to produce new and improved photoconductive polymers of alkenyl carbazoles and derivatives thereof.
It has been found, in accordance with the practice of this invention, that a class of compounds, heretofore referred to as initiators, are effective to catalyze the polymerization of vinyl based polymers and copolymers, particularly alkenyl carbazoles and derivatives thereof, and more particularly N-vinyl carbazole, wherein the resulting polymerization products are sufficiently electro-negative to enable the catalytic component to remain in the formed polymer composition to product an organic photoconductive material in which a high degree of photoconductivity may be achieved by comparison with the mere blend of the catalyst compound with a polymerized N-vinyl-carbazole. The new class of compounds have the following general formula:
(Y)n~ R2 C O
' / \ (1) ` ~- C BZ
! ~ / 2 ~X)n ~ Rl - C--O
in which X and Y may be the same or different and represented by a halogen ; or an alkyl or cyclo aliphatic group preferably having from 1 to 10 carbon atoms, such as methyl, ethyl, propyl, isopropyl, cyclopropyl, butyl, -, ~.i ~
.
isobutyl, cy~lobutyl, pcntyJ ~Incl the I:ike, or all aryl or alkaryl group, sucll as phenyl, tolyl, anth:r.lcyl and the like, and an alkoxy group, such as metlloxy, ethoxy and the like, or halogena-ted methyl derivative, such as methyl chloride; Z is an aryl group such as phenyl or a halogen group such as chloro, but preferably fluoro, n is a number of from 1 to 5 and Rl and R2 may be the same or different, and are represented by an alkyl or cyclo aliphatic group having from 1 to 10 carbon atoms as defined above, or an aryl or alkaryl group as defined above. Included are the group of compounds in which R2 is represented by the group having the general formula:
: lo ~ - ! c c~l = C - R - ~Y) ~ (2) O O
\ BFz J
p in which Rl has the same meaning as defined above and _ is a number of from 1 to 2.
The following structural ormulae illustrate preferred initiator ~ compounds produced in accordance with the practice of this invention and : embraced w thin the above structural formulae:
., ~ ~ ~ J H-C / BF (3) ~_ \C-o/
C = O (4) CH ~C o/ 2 .' J, . .
, ~ ' . . .
, ` .
~3 / \
C=0~ / \ ~5 H-¢ ~--~
~'~C-0~ ~ ~/ 2 . 5 :`
C}~30 ~(~C-- 0 C~ ~ /~P2 ~6) '~ ' ~H~30 ~)_ C= 0 ~ ~BF2 F ~ C--0 `
~BF~
c~ C~
;C-CI~-IC_~ ~6 ~F2 ~CH--C~}O~}i3 CH~C--J~>~H3 O BF~ -~
, ~
~ 30 : ~
''" , : ~
~ ' ' . , . , , . . . - .~ `
3~
.
C// Cl~ - \C ~ 2~5 ~f~ 0~
,; I ~ I ~
CH ~ C2H5 ; - BF2 ,r, ; In the practice of this invention, the initiator is ;? intimately mixed with the carbazole monomer and then heated s lO until fusion of the mixture occurs, while in an inert atmos-phere such as a blanket of nitrogen. The mixture is heated for reaction at a temperature generally within the range of 65-160C, with agitation.
The amount of initiator used to catalyze the poly-merization reaction will depend somewhat upon the reaction temperature, the individual components reacted, the amount desired in the final product, and the solubility of the ini-tiator in the melt. A desirable effect is achieved when use r~, is made of the initiator in an amount of 0.5% by weight of the monomer. Beneficial use is derived from additional amounts of initiator but it is undesirable to make use of an amount .~ which exceeds 20% by weight of the monomer. In practice, it is preferred to make use of initiator in an amount within the range of 1.0 to 4.0% by weight of the monomer. Within this range, the desired amount of polymerization can be achieved at temperatures within the range of 60-200C. For example, with 1.5% by weight catalyst, polymerlzation is completed in 30 minutes at 80C and with 3.0% by weight catalyst, polymeri- -.~ zation is completed in 15 minutes at 80C.
3 Polymerization by an amount suitable for use in the ~, ~ 5 -:... ' . .
~ 3~;>~3 preparation o~ photoconcl~lctive coatings is inclicated by increase in viscosity o~ the ~el~ and/or by an abrupt darkening of the melt which normally coincides with increase in viscosi-ty or solidification of -the reaction mass.
The polymerization reac-tion mass can be -ta~en up in a solvent, such as hot tetrahydrofuran, to form a coating eom-position which can be applied to a suitable substrate, prefer-ably a conductive substrate paper, metal, plastics and the like, as by dip eoating, draw rod coating or the like, followed by drying and preferably curing at elevated temperature. Coatings having a thickness of 3 to 12 mierons are suff~eient and it will ; be seen that the eoating strongly bonds to the surfaee of the substrate, Multi-ehelates, as represented by the struetural formula (21 and illustrated by the formulae (6) to (8? ! are believed to be new and novel eompounds whieh have not hereto-fore been produeed and their use as eatalysts in the polymeriza-tion of N-vinyl earbazoles and derivatives thereof in the pro duetion of new and improved photocondueti~e materials is also believed to be new-.
Sueh multi-ehelates ean be produeed, in aeeordanee `~ with the praetice of this invention, by reaetion of the appro-priate ligand with a BF3 etherate, as illustrated by the follow-; ing examples~
- a) Preparation of ligand, ` The ligand is first prepared by a Cross Claisen con-: densation reaetion of dimethyl terephthalate with a 4'-ethyl-aeetophenone in aeeordanee with the following equation ~ ' , .
.: .
C_CH2- H C - CEI2C ~I~CE~2-~
~_C/~ > (~ [~
S P E C :[ r~ c A q' I 0 N
This invention relates to the polymerization o~
vinyl monomers to form homopolymers and copolymers ancl particu-larly vinyl carbazoles and derivatives thereof with boron che-lates and to photoconductive comFIositions and elements produced therewith.
Poly-N-vinyl carbazoles and derivatives thereof are substances ~idely used as organic photoconductors in the prepara-tion of electrostatic photoconductive elements from which multi-ple copies can be produced in the duplicating field. By them-selves, the poly-N-vinyl carbazoles and derivatives are not sufficiently photoconductive unless modified by the presence of varying amounts of acceptor type compounds, such as fluorenone derivatives, phthalic anhydride derivatives, halogenanil deriva-tives or ketone derivatives. In practice, the electron affini-tive compound (acceptor compound) is blended with the polymerafter polymerization of the carbazole monomers.
N-vinyl carbazole and its derivatives polymerize very slowly in the absence of a polymerization catalyst. For pur-poses of accelerating polymerization use has been made of a cata-lyst such as ditertiary butyl peroxide, azobisbutyronitrile,betanaphthol, monoethyl aluminum dichloride, and the like. The presence of such catalysts in the polymer often presents problems in the subsequent formation of the charge transfer complex or interferes in other ways with the selected acceptor. As a ~5 result, it has been the common practice to remove the catalyst from the polymer before formulating the polymer with the desired :. ~
electron affinitive compound, if the polymer is to be used ~`~ as a photoconductor. Such separation steps are costly and time consuming and thus introduce a barrier to the commercial acceptance oE photoconductive elements fabricated of such organic photoconductors.
: , It is an object of this illVent:iOIl to providc a method -for proclucing a polyalkenyl-c.lrbazole arlcl derivatives thereof, such as poly-N-vinyl carbazole, by polymerization of tlle monomer in the presence of a catalytic agent which is sufficiently electro-negative to result in a photoconductive ; material whicil can be used in the preparation of photoconductive elements, and it is a related o~ject to produce and to provide a method for producing new and novel ketonate compounds which find utility in the po]ymerization to produce new and improved photoconductive polymers of alkenyl carbazoles and derivatives thereof.
It has been found, in accordance with the practice of this invention, that a class of compounds, heretofore referred to as initiators, are effective to catalyze the polymerization of vinyl based polymers and copolymers, particularly alkenyl carbazoles and derivatives thereof, and more particularly N-vinyl carbazole, wherein the resulting polymerization products are sufficiently electro-negative to enable the catalytic component to remain in the formed polymer composition to product an organic photoconductive material in which a high degree of photoconductivity may be achieved by comparison with the mere blend of the catalyst compound with a polymerized N-vinyl-carbazole. The new class of compounds have the following general formula:
(Y)n~ R2 C O
' / \ (1) ` ~- C BZ
! ~ / 2 ~X)n ~ Rl - C--O
in which X and Y may be the same or different and represented by a halogen ; or an alkyl or cyclo aliphatic group preferably having from 1 to 10 carbon atoms, such as methyl, ethyl, propyl, isopropyl, cyclopropyl, butyl, -, ~.i ~
.
isobutyl, cy~lobutyl, pcntyJ ~Incl the I:ike, or all aryl or alkaryl group, sucll as phenyl, tolyl, anth:r.lcyl and the like, and an alkoxy group, such as metlloxy, ethoxy and the like, or halogena-ted methyl derivative, such as methyl chloride; Z is an aryl group such as phenyl or a halogen group such as chloro, but preferably fluoro, n is a number of from 1 to 5 and Rl and R2 may be the same or different, and are represented by an alkyl or cyclo aliphatic group having from 1 to 10 carbon atoms as defined above, or an aryl or alkaryl group as defined above. Included are the group of compounds in which R2 is represented by the group having the general formula:
: lo ~ - ! c c~l = C - R - ~Y) ~ (2) O O
\ BFz J
p in which Rl has the same meaning as defined above and _ is a number of from 1 to 2.
The following structural ormulae illustrate preferred initiator ~ compounds produced in accordance with the practice of this invention and : embraced w thin the above structural formulae:
., ~ ~ ~ J H-C / BF (3) ~_ \C-o/
C = O (4) CH ~C o/ 2 .' J, . .
, ~ ' . . .
, ` .
~3 / \
C=0~ / \ ~5 H-¢ ~--~
~'~C-0~ ~ ~/ 2 . 5 :`
C}~30 ~(~C-- 0 C~ ~ /~P2 ~6) '~ ' ~H~30 ~)_ C= 0 ~ ~BF2 F ~ C--0 `
~BF~
c~ C~
;C-CI~-IC_~ ~6 ~F2 ~CH--C~}O~}i3 CH~C--J~>~H3 O BF~ -~
, ~
~ 30 : ~
''" , : ~
~ ' ' . , . , , . . . - .~ `
3~
.
C// Cl~ - \C ~ 2~5 ~f~ 0~
,; I ~ I ~
CH ~ C2H5 ; - BF2 ,r, ; In the practice of this invention, the initiator is ;? intimately mixed with the carbazole monomer and then heated s lO until fusion of the mixture occurs, while in an inert atmos-phere such as a blanket of nitrogen. The mixture is heated for reaction at a temperature generally within the range of 65-160C, with agitation.
The amount of initiator used to catalyze the poly-merization reaction will depend somewhat upon the reaction temperature, the individual components reacted, the amount desired in the final product, and the solubility of the ini-tiator in the melt. A desirable effect is achieved when use r~, is made of the initiator in an amount of 0.5% by weight of the monomer. Beneficial use is derived from additional amounts of initiator but it is undesirable to make use of an amount .~ which exceeds 20% by weight of the monomer. In practice, it is preferred to make use of initiator in an amount within the range of 1.0 to 4.0% by weight of the monomer. Within this range, the desired amount of polymerization can be achieved at temperatures within the range of 60-200C. For example, with 1.5% by weight catalyst, polymerlzation is completed in 30 minutes at 80C and with 3.0% by weight catalyst, polymeri- -.~ zation is completed in 15 minutes at 80C.
3 Polymerization by an amount suitable for use in the ~, ~ 5 -:... ' . .
~ 3~;>~3 preparation o~ photoconcl~lctive coatings is inclicated by increase in viscosity o~ the ~el~ and/or by an abrupt darkening of the melt which normally coincides with increase in viscosi-ty or solidification of -the reaction mass.
The polymerization reac-tion mass can be -ta~en up in a solvent, such as hot tetrahydrofuran, to form a coating eom-position which can be applied to a suitable substrate, prefer-ably a conductive substrate paper, metal, plastics and the like, as by dip eoating, draw rod coating or the like, followed by drying and preferably curing at elevated temperature. Coatings having a thickness of 3 to 12 mierons are suff~eient and it will ; be seen that the eoating strongly bonds to the surfaee of the substrate, Multi-ehelates, as represented by the struetural formula (21 and illustrated by the formulae (6) to (8? ! are believed to be new and novel eompounds whieh have not hereto-fore been produeed and their use as eatalysts in the polymeriza-tion of N-vinyl earbazoles and derivatives thereof in the pro duetion of new and improved photocondueti~e materials is also believed to be new-.
Sueh multi-ehelates ean be produeed, in aeeordanee `~ with the praetice of this invention, by reaetion of the appro-priate ligand with a BF3 etherate, as illustrated by the follow-; ing examples~
- a) Preparation of ligand, ` The ligand is first prepared by a Cross Claisen con-: densation reaetion of dimethyl terephthalate with a 4'-ethyl-aeetophenone in aeeordanee with the following equation ~ ' , .
.: .
C_CH2- H C - CEI2C ~I~CE~2-~
~_C/~ > (~ [~
2 5 2 5 H5 ;. .
~ ~ ( 11 ) , , A 200 ml portion of dimethyl sulfoxide is placed ,' over 15 grams of sodium hydride (50% in oil~ and the mixture is stirred for about one-half hour. Approximately 0.2 mol (39 g) of dimethyl terephthalate is added to the sodium hydride and the mixture stirred for about one-half hour under a nitrogen ; atmosphere which is maintained by passing nitrogen through a ~.
bobbler. A portion of 0.4 mol (59 g) of 4'-ethylacetophenone is added to an equal volume of dimethyl sulfoxide and the solu-tion is added dropwise, from a dropping funnel, to the stirred mixture of sodium hydride and acetone. An ice water bath is `~ used to control the temperature of the reaction mixture when it begins to foam and reflux due to the exothermic reaction.
~ 2~ After completion of the addition of ketone, the mlxture is `~ stirred at room temperature for 5 hours. The red mixture is poured into a beaker (1 liter) half filled with ice and con-taining 100 ml of concentrated HCl. The yellow precipitate is isolated by filtration and dissolved in 400 ml CH2C12. The CH2C12 solution is evaporated on a steam bath to one-third its original volume and the solution placed in a freezer at ` about -10C over night.
The yellow solid from the crystallization was used in the preparation of the boron chelate.
~ ~ ( 11 ) , , A 200 ml portion of dimethyl sulfoxide is placed ,' over 15 grams of sodium hydride (50% in oil~ and the mixture is stirred for about one-half hour. Approximately 0.2 mol (39 g) of dimethyl terephthalate is added to the sodium hydride and the mixture stirred for about one-half hour under a nitrogen ; atmosphere which is maintained by passing nitrogen through a ~.
bobbler. A portion of 0.4 mol (59 g) of 4'-ethylacetophenone is added to an equal volume of dimethyl sulfoxide and the solu-tion is added dropwise, from a dropping funnel, to the stirred mixture of sodium hydride and acetone. An ice water bath is `~ used to control the temperature of the reaction mixture when it begins to foam and reflux due to the exothermic reaction.
~ 2~ After completion of the addition of ketone, the mlxture is `~ stirred at room temperature for 5 hours. The red mixture is poured into a beaker (1 liter) half filled with ice and con-taining 100 ml of concentrated HCl. The yellow precipitate is isolated by filtration and dissolved in 400 ml CH2C12. The CH2C12 solution is evaporated on a steam bath to one-third its original volume and the solution placed in a freezer at ` about -10C over night.
The yellow solid from the crystallization was used in the preparation of the boron chelate.
3 : ~ -... .
~ - 7 -b) Preparatiorl of che]ate.
The chelatecl compound was obtained by reaction of the tetraketone ligand wi-th BF3 ethera-te in accordance with the following equation:
BF
~0 ~ ~ C El C-C~=C- ~ - C~H5 cr_ CH2 -- C-~ ~ ~I~
2 BF3 -~¦ ¦ ~ 2 O I (glyme ) ~ ,~
~ r~solven~ C}I-Ç~ 12) 10~ - CH2 ~ 2Hs(d m~thoXY- ~ ~ \
20 grams (0.048 mol) of the ketone was added to about 2Q0 ml of 1,2-dimethoxyethane solvent and the mixture was stirred under a nitrogen atmosphere. The mixture was brought to about 50C and 12.6 grams of a 50~ BF3 (as the ethyl etherate~ (0.096 mol) was added to the mixture. The suspension was refluxed for 4 hours, cooled and then filtered.
The yellow-orange solid was re-crystallized from hot acetone as fractions from a Soxhlet extractor. The third frac-tion, after about 48 individual extractions of the solid, was taken for analysis as product and used for the catalysis reac-tion and as a blend sensitizer in the formed polymerization product.
~5 EXAMPLE 2 ~
~ In the preparation of the dichelate, represented by ~ -; the formula (7), the 4-ethylacetoxyphenone in Example l was replaced by an equal amount of 4'-methylacetophenone.
EXAPqPLE 3 3 In the preparation of the compound represented by ~.' ' .
' .
. ~ . , "
the formula (6), Exam~le 1 was followed exceo-t that the ~'-ethyl-ace-tophenone was substitu-tecl by an equivalent amount of aceto-phenone.
The following examples, whicn are given by way of ~ 5 illustration, and not by way of limitation, demonstrate the use t~ of the boron chelates as catalysts in the polymeriæatlon of s' N-vinylcarbazole and derivatives for the preparation of organic polymers having improved photoconductive characteris-tics.
E ~LE 4 10 grams of N-vinylcarbazole are thoroughly mixed with 0.3 gram of the compound represented by the formula (5) f and placed in a flask containing a stirrer button. The flask is ; flushed out with a nitrogen stream for 10 minutes and a nitrogen atmosphere is maintained by continued bubbling of nitrogen there-~ 15 through. The flask is heated until the mixture melts at a tem-; perature of about 60-65C. Polymerization is continued for 10 `~ minutes with corresponding increase in viscosity and resultant ; color change from a yellow to a deep amber. The mass quickly solidifies. The reaction mass is extracted with hot tetra-hydrofuran (THF), a slight residue filtered off, and the volume of solution adjusted to 100 ml with THF.
The solution is coated onto an aluminum substrate with a draw rod. The tough adhesive film, formed upon drying, was transparent and had high photopic transmission. Its electro-photoconductive properties, when illuminated from a tungsten lightsource, were as follows:
1. positive charge acceptance = 460 volts, dark decay =
1.9 volts/sec., exposure required to tl/3 of the decay curve =
330 ~j/cm , residual volkage = 50 volts.
3 2. negative charge acceptance = 600 volts, dark decay =
,: _ g _ ~ 36~
1.7 volts/sec., exposure required -to tl/3 of the deca~ curve =
360 ~j/cm , residual voltage = 40 volts.
The same procedure was carried out with the same sub-stances as in Example 4 except that the ratio of initiator/
monomer = 0.9 g/10 g. The melt solidified in a few seconds.
A drawbar coating from 100 ml of THF gave the following electro-photoconductive properties when :illuminated by a tunysten light source:
1. positive charge acceptance = 500 volts, dark decay =
16.6 volts/sec., exposure required to tl/3 of the decay curve =
144 ~j/cm , residual voltage = 50 volts.
2. negative charge acceptance = 550 volts, dark decay =
, i,`~ 8 volts/sec., exposure to tl/3 of the decay curve = 187 ~j/cm2 , residual voltage - 30 volts.
The THF was evaporated off from the solution of Example 4, and mixed solvent THF/cyclohesanone = 40/60 (%) was used as the coating solvent. With the use of either solvent, the coating was transparent and of high photopic transmission. From the mixed solvent, the electrophotoconductive properties of a draw-bar coating, with tungsten illumination, were:
1, positive charge acceptance = 400 volts, dark decay =
18 volts/sec., exposure required to tl/3 of the decay curve =
,~ 216 ~j/cm2 , residual voltage = 30 volts.
2. negative charge acceptance = 400 volts, dark decay =
19 volts/sec., exposure to tl/3 of the decay curve = 291 ~j/cm2, residual voltage - 30 volts.
The procedure of Example 4 was followed except that 3 the compound (5) was replaced with the compound represented by . ..
3~;~6 the formula (6), ancl the ratio of initiator/mono~er = 0,3g/lQg, The melt solidified after about 15 minutes at ~QC, The reactlon mass was extractecl into the TIIF ancl the Einal solution was diluted to 100 ml in a solvent system of 60/40 THF/cyclohexanone.
A tough transparent film with excellent adhesion on an aluminum substrate was obtained~ The film, with high photoplc transmis-sion, had the follo~ing electrophotographic properties:
1, positive charge acceptance = 42Q volts, dark decay =
1 Yolt~sec~ exposure requlred to tl/3 of the decay curVe =
396 ~j/cm , residual voltage = 3Q volts~
2. negative charge acceptance = 41a volts, dark decay =
1 volt/sec., exposure requlred to tl/3 of the decay curve =
48Q ~j/cm ~ residual voltage = 4Q volts.
~ ~eadable copy was made from th;s photoconductive plate from a commercial copy machtne using negative corona~
The procedure of Example 4 was followed except that use was made of the initiator represented by the formula (7) in the ratio initiator/monomer = 0.15g/5.0g. Polymerization took place about 10 minutes after the mixture melted with the ; temperature near 80C. The reaction product, dissolved in THF, was coated onto an aluminum substrate and formed a tough adhesive, transparent film. The electrophotographic properties of this coating, with the use of tungsten illumination, were:
1. positive charge acceptance = 500 volts, dark decay =
6.6 volts/sec., exposure to tl/3 of the decay curve = 2205 ~j/cm~, residual voltage = 100 volts.
2. negative charge acceptance = 650 volts, dark decay =
~ - 7 -b) Preparatiorl of che]ate.
The chelatecl compound was obtained by reaction of the tetraketone ligand wi-th BF3 ethera-te in accordance with the following equation:
BF
~0 ~ ~ C El C-C~=C- ~ - C~H5 cr_ CH2 -- C-~ ~ ~I~
2 BF3 -~¦ ¦ ~ 2 O I (glyme ) ~ ,~
~ r~solven~ C}I-Ç~ 12) 10~ - CH2 ~ 2Hs(d m~thoXY- ~ ~ \
20 grams (0.048 mol) of the ketone was added to about 2Q0 ml of 1,2-dimethoxyethane solvent and the mixture was stirred under a nitrogen atmosphere. The mixture was brought to about 50C and 12.6 grams of a 50~ BF3 (as the ethyl etherate~ (0.096 mol) was added to the mixture. The suspension was refluxed for 4 hours, cooled and then filtered.
The yellow-orange solid was re-crystallized from hot acetone as fractions from a Soxhlet extractor. The third frac-tion, after about 48 individual extractions of the solid, was taken for analysis as product and used for the catalysis reac-tion and as a blend sensitizer in the formed polymerization product.
~5 EXAMPLE 2 ~
~ In the preparation of the dichelate, represented by ~ -; the formula (7), the 4-ethylacetoxyphenone in Example l was replaced by an equal amount of 4'-methylacetophenone.
EXAPqPLE 3 3 In the preparation of the compound represented by ~.' ' .
' .
. ~ . , "
the formula (6), Exam~le 1 was followed exceo-t that the ~'-ethyl-ace-tophenone was substitu-tecl by an equivalent amount of aceto-phenone.
The following examples, whicn are given by way of ~ 5 illustration, and not by way of limitation, demonstrate the use t~ of the boron chelates as catalysts in the polymeriæatlon of s' N-vinylcarbazole and derivatives for the preparation of organic polymers having improved photoconductive characteris-tics.
E ~LE 4 10 grams of N-vinylcarbazole are thoroughly mixed with 0.3 gram of the compound represented by the formula (5) f and placed in a flask containing a stirrer button. The flask is ; flushed out with a nitrogen stream for 10 minutes and a nitrogen atmosphere is maintained by continued bubbling of nitrogen there-~ 15 through. The flask is heated until the mixture melts at a tem-; perature of about 60-65C. Polymerization is continued for 10 `~ minutes with corresponding increase in viscosity and resultant ; color change from a yellow to a deep amber. The mass quickly solidifies. The reaction mass is extracted with hot tetra-hydrofuran (THF), a slight residue filtered off, and the volume of solution adjusted to 100 ml with THF.
The solution is coated onto an aluminum substrate with a draw rod. The tough adhesive film, formed upon drying, was transparent and had high photopic transmission. Its electro-photoconductive properties, when illuminated from a tungsten lightsource, were as follows:
1. positive charge acceptance = 460 volts, dark decay =
1.9 volts/sec., exposure required to tl/3 of the decay curve =
330 ~j/cm , residual volkage = 50 volts.
3 2. negative charge acceptance = 600 volts, dark decay =
,: _ g _ ~ 36~
1.7 volts/sec., exposure required -to tl/3 of the deca~ curve =
360 ~j/cm , residual voltage = 40 volts.
The same procedure was carried out with the same sub-stances as in Example 4 except that the ratio of initiator/
monomer = 0.9 g/10 g. The melt solidified in a few seconds.
A drawbar coating from 100 ml of THF gave the following electro-photoconductive properties when :illuminated by a tunysten light source:
1. positive charge acceptance = 500 volts, dark decay =
16.6 volts/sec., exposure required to tl/3 of the decay curve =
144 ~j/cm , residual voltage = 50 volts.
2. negative charge acceptance = 550 volts, dark decay =
, i,`~ 8 volts/sec., exposure to tl/3 of the decay curve = 187 ~j/cm2 , residual voltage - 30 volts.
The THF was evaporated off from the solution of Example 4, and mixed solvent THF/cyclohesanone = 40/60 (%) was used as the coating solvent. With the use of either solvent, the coating was transparent and of high photopic transmission. From the mixed solvent, the electrophotoconductive properties of a draw-bar coating, with tungsten illumination, were:
1, positive charge acceptance = 400 volts, dark decay =
18 volts/sec., exposure required to tl/3 of the decay curve =
,~ 216 ~j/cm2 , residual voltage = 30 volts.
2. negative charge acceptance = 400 volts, dark decay =
19 volts/sec., exposure to tl/3 of the decay curve = 291 ~j/cm2, residual voltage - 30 volts.
The procedure of Example 4 was followed except that 3 the compound (5) was replaced with the compound represented by . ..
3~;~6 the formula (6), ancl the ratio of initiator/mono~er = 0,3g/lQg, The melt solidified after about 15 minutes at ~QC, The reactlon mass was extractecl into the TIIF ancl the Einal solution was diluted to 100 ml in a solvent system of 60/40 THF/cyclohexanone.
A tough transparent film with excellent adhesion on an aluminum substrate was obtained~ The film, with high photoplc transmis-sion, had the follo~ing electrophotographic properties:
1, positive charge acceptance = 42Q volts, dark decay =
1 Yolt~sec~ exposure requlred to tl/3 of the decay curVe =
396 ~j/cm , residual voltage = 3Q volts~
2. negative charge acceptance = 41a volts, dark decay =
1 volt/sec., exposure requlred to tl/3 of the decay curve =
48Q ~j/cm ~ residual voltage = 4Q volts.
~ ~eadable copy was made from th;s photoconductive plate from a commercial copy machtne using negative corona~
The procedure of Example 4 was followed except that use was made of the initiator represented by the formula (7) in the ratio initiator/monomer = 0.15g/5.0g. Polymerization took place about 10 minutes after the mixture melted with the ; temperature near 80C. The reaction product, dissolved in THF, was coated onto an aluminum substrate and formed a tough adhesive, transparent film. The electrophotographic properties of this coating, with the use of tungsten illumination, were:
1. positive charge acceptance = 500 volts, dark decay =
6.6 volts/sec., exposure to tl/3 of the decay curve = 2205 ~j/cm~, residual voltage = 100 volts.
2. negative charge acceptance = 650 volts, dark decay =
4 volts/sec., exposure to tl/3 of the decay curve = 2200 ~j/cm , 3 residual voltage = 40 volts.
.
.~
~3~
E~AMPLE 8 The procedure of Example 4 was followed except that the initiator was the compound represented by formula (9) with the ratio init~ator/monomer = 0.4g/lOg The melt polymerized aftex about 10 minutes at 80C. The reaction mass was extracted into hot THF and the volume concentrated to 100 ml. The parti-culate matter w~s filtered off and the solution coated onto an ~ aluminum substrate A tough, adhesive, transparent film o~
high photopic transmission was obta~ned having the following electrophotographic properties toward tungsten illumination:
` 1~ positive charge acceptance = 85Q volts, dark decay =
; 3 volts/sec., exposure required to tl/3 of the decay curve - -141 ~i~cm , residual voltage = 5a volts, 2~ negative charge acceptance = 7gO voltsl dark decay =
1 volt~sec~ ! exposure to tl/3 of the decay curVe = 206 ~j/cm residual voltage - 5Q volts~
LXA~LE 9 ;~ The procedure of Example 8 was repeated with the same substances but in the ratio initiato~/monomer = 0.8g/lOg. The reaction mass polymerized in a few seconds after the melt formed.
The THF coating on an aluminum substrate exhibited the physical properties as in Example 8. The electrophotographic properties of this coating toward tungsten illumination were:
1. positive charge acceptance = 650 volts, dark decay =
6 volts/sec., exposure required to tl/3 of the decay curve =
91 ~j/cm , residual voltage = 50 voltsO
2. negative charge acceptance = 700 volts, dark decay =
3 volts/sec., exposure to tl/3 of the decay curve = 139 ~j/cm ' residual voltage = 50 volts.
When an 80B filter was used to simulate more of a daylight :
' . .
'~:
~3~;~fL6 fluorescent quality, t~le electrlcal properties were:
1. positive charge acceptance - 600 volts, dark decay =
6 volts/sec., exposure to tl/3 of the decay curve = 81 ~j/cm2, residual voltage = 50 volts.
2. negative charge acceptance = 650 volts, dark decay =
4 volts/sec., exposure to tl/3 of the decay curve = 181 ~j/cm2, residual voltage = 50 volts.
Excellent line copy was obtained when a plate coated with this polymerization formulation was used in a commercial copy machine employing positive corona.
The compound utilized as an initiator in Example 9 is only slightly soluble in typical coating solvents. To estab-; lish the effects of blending vs. those obtained in a polymeriza tion coating, 0.8 g of compound (9) was used in one case as the ,-:
initiator of n-vinyl-carbazole polymerization, and in the other as simply the acceptor in a polyvinylcarbazole formulation.
For the blending formulation, the acceptor was roller milled with a THF solution containing 10 g of commercial polyvinyl-carbazole. The mixture, after two days, was filtered and coated - onto an identical substrate as was the polymerization formula-tion of Example 9. The physical properties were essentially the same in either case. A comparison of the electrophoto-graphic properties is given below:
2~ charge acceptance dark decay exposure t~ residual (volts) (volts/sec) tl/3 ~J/cm voltage _ ._. . .__ 10% polyvinyl- + 480 1 220 35 carbazole blend - 410 1 270 30 Polymerized N-vinyl + 650 91 50 carbazole with ~9) - 700 3 139 50 3~ _ __ -' ~ , These clata sho~ that the polyrnerization process involving the initiator-acceptor compound provi~es a coating formulation which is about ~hree times as fast toward positive corona as the blending formulation.
The procedure of Example 4 was followed using the initiator (10) and the monomer N-vinylcarbaz~le in the ratio initiator/monomer = l.Og/lOg. The polymerization occurred about two seconds after the mixture melted. ~ filtered 100 ml ~0 of the reaction products gave a tough transparent coating of high photopic transmission. Its electrophotographic properties toward tungsten illumination were:
1. positive charge acceptance = 500 volts, dark decay =
4 volts/sec., exposure required to tl/3 of the decay curve =
105 ~j/cm2, residual voltage = 50 volts.
2. Negative charge acceptance = 650 volts, dark decay =
4 volts/sec., exposure required to tl/3 of the decay curve =
228 ~j/cm2, residual voltage = 40 volts.
Positive corona in a commercial copy machine was used to make ~; 20 several copies from a plate coated with this formulation.
EX~lP~E 12 The procedure of Example 4 was followed using the initiator (8) and the monomer N-vinylcarbazole in the ratio ... .
, ~,! initiator/monomer = O.~g/lOg. The polymerization occurred about ten minutes after the mixture melted. The reaction mixture was taken up in THF, filtered~ and coated onto an aluminum substrate. The light yellow coating had good adhesion and very high photopic transmission. A solution blend of this acceptor and polyvinylcarbazole could not be prepared due to ` 3 the high insolubility of the acceptor compound. The fact that ,:
'':
the polymerization mlxt~lr~ shows photoconductivity of moderate measure indicates a different mechanism in the photoconduction between the polymerization reac-tion products and the charge transfer products from blending. The electrophotographic pro-perties of the coating from the N--vinylcarbazole polymeriza-tion, using tungsten illumination, were:
1. positive charge acceptance = 650 volts, dark decay =
6.6 volts/sec., exposure required to tl/3 oE the decay curve =
950 ~j/cm2, residual voltage = 60 volts.
2. negative charge acceptance = 600 volts, dark decay =
10 volts/sec., exposure required to tl/3 of the decay curve =
917 yj/cm2, residual voltage = 50 volts.
The exposure to tl/3, with the use of the 8OB filter, required 100 ~j/cm less than the above values.
; 15 EXAMPLE 13 In order to tes~ the effect on the polymerization of N-vinylcarbazole and the photoconductivity of the possible re- -action mixture, from compounds in these classes having auxiliary ligands other than fluorine, compound (5) was used as the initia-tor. A 10 g portion of N-vinylcarbazole and 0.4 g of compound
.
.~
~3~
E~AMPLE 8 The procedure of Example 4 was followed except that the initiator was the compound represented by formula (9) with the ratio init~ator/monomer = 0.4g/lOg The melt polymerized aftex about 10 minutes at 80C. The reaction mass was extracted into hot THF and the volume concentrated to 100 ml. The parti-culate matter w~s filtered off and the solution coated onto an ~ aluminum substrate A tough, adhesive, transparent film o~
high photopic transmission was obta~ned having the following electrophotographic properties toward tungsten illumination:
` 1~ positive charge acceptance = 85Q volts, dark decay =
; 3 volts/sec., exposure required to tl/3 of the decay curve - -141 ~i~cm , residual voltage = 5a volts, 2~ negative charge acceptance = 7gO voltsl dark decay =
1 volt~sec~ ! exposure to tl/3 of the decay curVe = 206 ~j/cm residual voltage - 5Q volts~
LXA~LE 9 ;~ The procedure of Example 8 was repeated with the same substances but in the ratio initiato~/monomer = 0.8g/lOg. The reaction mass polymerized in a few seconds after the melt formed.
The THF coating on an aluminum substrate exhibited the physical properties as in Example 8. The electrophotographic properties of this coating toward tungsten illumination were:
1. positive charge acceptance = 650 volts, dark decay =
6 volts/sec., exposure required to tl/3 of the decay curve =
91 ~j/cm , residual voltage = 50 voltsO
2. negative charge acceptance = 700 volts, dark decay =
3 volts/sec., exposure to tl/3 of the decay curve = 139 ~j/cm ' residual voltage = 50 volts.
When an 80B filter was used to simulate more of a daylight :
' . .
'~:
~3~;~fL6 fluorescent quality, t~le electrlcal properties were:
1. positive charge acceptance - 600 volts, dark decay =
6 volts/sec., exposure to tl/3 of the decay curve = 81 ~j/cm2, residual voltage = 50 volts.
2. negative charge acceptance = 650 volts, dark decay =
4 volts/sec., exposure to tl/3 of the decay curve = 181 ~j/cm2, residual voltage = 50 volts.
Excellent line copy was obtained when a plate coated with this polymerization formulation was used in a commercial copy machine employing positive corona.
The compound utilized as an initiator in Example 9 is only slightly soluble in typical coating solvents. To estab-; lish the effects of blending vs. those obtained in a polymeriza tion coating, 0.8 g of compound (9) was used in one case as the ,-:
initiator of n-vinyl-carbazole polymerization, and in the other as simply the acceptor in a polyvinylcarbazole formulation.
For the blending formulation, the acceptor was roller milled with a THF solution containing 10 g of commercial polyvinyl-carbazole. The mixture, after two days, was filtered and coated - onto an identical substrate as was the polymerization formula-tion of Example 9. The physical properties were essentially the same in either case. A comparison of the electrophoto-graphic properties is given below:
2~ charge acceptance dark decay exposure t~ residual (volts) (volts/sec) tl/3 ~J/cm voltage _ ._. . .__ 10% polyvinyl- + 480 1 220 35 carbazole blend - 410 1 270 30 Polymerized N-vinyl + 650 91 50 carbazole with ~9) - 700 3 139 50 3~ _ __ -' ~ , These clata sho~ that the polyrnerization process involving the initiator-acceptor compound provi~es a coating formulation which is about ~hree times as fast toward positive corona as the blending formulation.
The procedure of Example 4 was followed using the initiator (10) and the monomer N-vinylcarbaz~le in the ratio initiator/monomer = l.Og/lOg. The polymerization occurred about two seconds after the mixture melted. ~ filtered 100 ml ~0 of the reaction products gave a tough transparent coating of high photopic transmission. Its electrophotographic properties toward tungsten illumination were:
1. positive charge acceptance = 500 volts, dark decay =
4 volts/sec., exposure required to tl/3 of the decay curve =
105 ~j/cm2, residual voltage = 50 volts.
2. Negative charge acceptance = 650 volts, dark decay =
4 volts/sec., exposure required to tl/3 of the decay curve =
228 ~j/cm2, residual voltage = 40 volts.
Positive corona in a commercial copy machine was used to make ~; 20 several copies from a plate coated with this formulation.
EX~lP~E 12 The procedure of Example 4 was followed using the initiator (8) and the monomer N-vinylcarbazole in the ratio ... .
, ~,! initiator/monomer = O.~g/lOg. The polymerization occurred about ten minutes after the mixture melted. The reaction mixture was taken up in THF, filtered~ and coated onto an aluminum substrate. The light yellow coating had good adhesion and very high photopic transmission. A solution blend of this acceptor and polyvinylcarbazole could not be prepared due to ` 3 the high insolubility of the acceptor compound. The fact that ,:
'':
the polymerization mlxt~lr~ shows photoconductivity of moderate measure indicates a different mechanism in the photoconduction between the polymerization reac-tion products and the charge transfer products from blending. The electrophotographic pro-perties of the coating from the N--vinylcarbazole polymeriza-tion, using tungsten illumination, were:
1. positive charge acceptance = 650 volts, dark decay =
6.6 volts/sec., exposure required to tl/3 oE the decay curve =
950 ~j/cm2, residual voltage = 60 volts.
2. negative charge acceptance = 600 volts, dark decay =
10 volts/sec., exposure required to tl/3 of the decay curve =
917 yj/cm2, residual voltage = 50 volts.
The exposure to tl/3, with the use of the 8OB filter, required 100 ~j/cm less than the above values.
; 15 EXAMPLE 13 In order to tes~ the effect on the polymerization of N-vinylcarbazole and the photoconductivity of the possible re- -action mixture, from compounds in these classes having auxiliary ligands other than fluorine, compound (5) was used as the initia-tor. A 10 g portion of N-vinylcarbazole and 0.4 g of compound
(5) were intimately mixed and set up for the polymerization reaction as in Example 4. Twenty minutes after melting, and ~-- while being maintained at a temperature of about 80C, the re-action mass became viscous enough to cause the stirrer button to freeze, and a few minutes thereafter, the mass solidified.
The coating, from THF, exhibited a high photopic transmission, `~ was adhesive, tough, and had the following electrical properties toward tungsten illumination:
1. positive charge acceptance = 550 volts, dark decay =
1 30 2 volts/sec., exposure required to tl/3 of the decay curve =
2131 ~j/cm , residual voltage = 75 volts.
, ~ .
- . ~
.. .. .. .
2. negatlve charcJe acceptance - 610 volts, clark decay =
2 volts/sec., exposure required to -tl/3 of the decay curve =
1624 ~j/cm , residual voltage = 90 volts.
With an 80B filter, to simulate more of a daylight fluorescent illumination, the electrical properties were:
3. positive charge acceptance = 640 volts, dark decay =
2 volts/sec., exposure re~uired to tl/3 of the decay curve =
1279 ~j/cm2, residual voltage = 75 volts.
4. negative charge acceptance = 750 volts, dark decay =
10 2 volts~sec., exposure to tl/3 of the decay curve = 1591 ~j/cm2, residual voltage = 150 volts.
This example illustrates the catalytic effect of ~ class 1 type compounds toward non-carbazole monomers. The /-~ 15 procedure of Example 4 was followed using the compound (3) as the initiator and the monomer 4-vinylpyridine in the ratio initiator/monomer = 0.4g/lOg. The melt took on a red coloration ; and became viscous after about four hours of heating at about 130C. A coating from THF produced an extremely tough, adhesive film. The coating did not light decay.
This example illustrates the catalytic effect of ; class 11 type compounds toward non-carbazole monomers. The ~¦ procedure of Example 4 was followed using the compound (9) as the initiator and the monomer 4-vinylbiphenyl in the ratio .
initiator/monomer = 0.4g/lOg. The melt was maintained at a temperature of 130C and after about four hours became viscous.
A coating from THF produced a tough, adhesive film. The coating did not light decay.
^ I
, . ' ~ `
.~ . .
The coating, from THF, exhibited a high photopic transmission, `~ was adhesive, tough, and had the following electrical properties toward tungsten illumination:
1. positive charge acceptance = 550 volts, dark decay =
1 30 2 volts/sec., exposure required to tl/3 of the decay curve =
2131 ~j/cm , residual voltage = 75 volts.
, ~ .
- . ~
.. .. .. .
2. negatlve charcJe acceptance - 610 volts, clark decay =
2 volts/sec., exposure required to -tl/3 of the decay curve =
1624 ~j/cm , residual voltage = 90 volts.
With an 80B filter, to simulate more of a daylight fluorescent illumination, the electrical properties were:
3. positive charge acceptance = 640 volts, dark decay =
2 volts/sec., exposure re~uired to tl/3 of the decay curve =
1279 ~j/cm2, residual voltage = 75 volts.
4. negative charge acceptance = 750 volts, dark decay =
10 2 volts~sec., exposure to tl/3 of the decay curve = 1591 ~j/cm2, residual voltage = 150 volts.
This example illustrates the catalytic effect of ~ class 1 type compounds toward non-carbazole monomers. The /-~ 15 procedure of Example 4 was followed using the compound (3) as the initiator and the monomer 4-vinylpyridine in the ratio initiator/monomer = 0.4g/lOg. The melt took on a red coloration ; and became viscous after about four hours of heating at about 130C. A coating from THF produced an extremely tough, adhesive film. The coating did not light decay.
This example illustrates the catalytic effect of ; class 11 type compounds toward non-carbazole monomers. The ~¦ procedure of Example 4 was followed using the compound (9) as the initiator and the monomer 4-vinylbiphenyl in the ratio .
initiator/monomer = 0.4g/lOg. The melt was maintained at a temperature of 130C and after about four hours became viscous.
A coating from THF produced a tough, adhesive film. The coating did not light decay.
^ I
, . ' ~ `
.~ . .
Claims (14)
1. A process for the preparation of vinyl based polymers and copolymers comprising the steps of polymerizing the vinyl based monomers in the presence of a catalyst com-pound having the general formula .
in which X and Y are selected from the group consisting of a halogen, an alkyl or cycloaliphatic group, an aryl or alkaryl group, an alkoxy group and a halogenated methyl derivative, Z
is an aryl or halogen group, n is a number from 1 to 5, R1 and R2 are selected from the group consisting of an alkyl or cyclo-aliphatic group, an aryl or alkaryl group, and in which R2 may be a group having the general formula in which R1 has the same meaning as above and p is a number from 1 to 2.
in which X and Y are selected from the group consisting of a halogen, an alkyl or cycloaliphatic group, an aryl or alkaryl group, an alkoxy group and a halogenated methyl derivative, Z
is an aryl or halogen group, n is a number from 1 to 5, R1 and R2 are selected from the group consisting of an alkyl or cyclo-aliphatic group, an aryl or alkaryl group, and in which R2 may be a group having the general formula in which R1 has the same meaning as above and p is a number from 1 to 2.
2. The process as claimed in claim 1, in which the vinyl based monomer is an N-alkenyl carbazole or derivative thereof.
3. The process as claimed in claim 2, in which the polymer and copolymers have sufficiently sensitive photoconduc-tive properties for use as an organic photoconductor.
4. A process as claimed in claim 1 or 2, in which the alkyl group or the cycloaliphatic group have from 1 to 10 carbon atoms.
5. A process as claimed in claim 1 or 2, in which the halogen is fluorine.
6. A process as claimed in claim 1 or 2, in which the catalyst component is present in an amount within the range of 0.1 to 20% by weight of the carbazole.
7. A process as claimed in claim 1 or 2, in which the polymerization reaction is carried out at a temperature within the range of 60-200°C.
8. A process as claimed in claim 1 or 2, in which the polymerization is carried out as a hot melt of the carbazole and catalyst.
9. A process as claimed in claim 1 or 2, in which the polymerization is carried out in the absence of a diluent.
10. A process as claimed in claim 1 or 2, in which the alkenyl carbazole is N-vinyl carbazole and analogs thereof.
11. A composition for use in the preparation of photoconductors com-prising the polymerization reaction product of the process of claim 1 or 2.
12. The preparation of a photoconductor comprising coating a substrate with a composition containing the polymerization reaction product of claim 1, drying the coating, and curing the coating at elevated temperature.
13. A photoconductor produced by the method of claim 12.
14. The process as claimed in claim 1 in which the catalyst has the general formula prepared from an oxalate ester.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/739,651 US4153769A (en) | 1976-11-08 | 1976-11-08 | Vinyl polymerization with boron chelates as catalyst and photoconductive sensitizer |
US739,651 | 1976-11-08 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1113646A true CA1113646A (en) | 1981-12-01 |
Family
ID=24973238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA289,677A Expired CA1113646A (en) | 1976-11-08 | 1977-10-27 | Vinyl polymerization with boron chelates as catalyst and photoconductive sensitizer |
Country Status (5)
Country | Link |
---|---|
US (1) | US4153769A (en) |
JP (1) | JPS5358591A (en) |
CA (1) | CA1113646A (en) |
DE (2) | DE2749768C2 (en) |
GB (2) | GB1584879A (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5736142A (en) * | 1980-08-14 | 1982-02-26 | Adeka Argus Chem Co Ltd | Composition of resin containing halogen |
US4360584A (en) * | 1981-03-18 | 1982-11-23 | A. B. Dick Company | Method of photopolymerization with complex metal chelate catalysts |
US4365016A (en) * | 1981-07-01 | 1982-12-21 | Eastman Kodak Company | Benzotelluropyrylium diketonate electron accepting dye sensitizers for electron donating photoconductive compositions |
DE3207263A1 (en) * | 1982-03-01 | 1983-09-08 | Henkel KGaA, 4000 Düsseldorf | SUBSTANCE MIXTURES CONTAINING ORGANO BORON COMPOUNDS, METHOD FOR THE PRODUCTION THEREOF AND THEIR USE |
DE3518965A1 (en) * | 1985-05-25 | 1986-11-27 | Henkel KGaA, 40589 Düsseldorf | Plastic compositions which can be melted and at the same time cure aerobically, and process for their preparation |
US4940633A (en) * | 1989-05-26 | 1990-07-10 | Hermansen Ralph D | Method of bonding metals with a radio-opaque adhesive/sealant for void detection and product made |
JP3969109B2 (en) * | 2002-02-08 | 2007-09-05 | コニカミノルタホールディングス株式会社 | Photosensitive planographic printing plate and recording method thereof |
JP3890242B2 (en) * | 2002-03-26 | 2007-03-07 | キヤノン株式会社 | Polymer compound and electroluminescent device |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3155503A (en) * | 1959-02-26 | 1964-11-03 | Gevaert Photo Prod Nv | Electrophotographic material |
US3679637A (en) * | 1970-03-12 | 1972-07-25 | Gaf Corp | Cationic precipitation polymerization of vinyl carbazole |
US4007317A (en) * | 1972-11-16 | 1977-02-08 | Ekaterina Egorovna Sirotkina | Photosensitive polymeric material and electrophotometric material and methods of manufacturing same |
JPS49103983A (en) * | 1973-02-02 | 1974-10-02 |
-
1976
- 1976-11-08 US US05/739,651 patent/US4153769A/en not_active Expired - Lifetime
-
1977
- 1977-10-27 CA CA289,677A patent/CA1113646A/en not_active Expired
- 1977-11-07 DE DE2749768A patent/DE2749768C2/en not_active Expired
- 1977-11-07 GB GB46242/77A patent/GB1584879A/en not_active Expired
- 1977-11-07 DE DE2759809A patent/DE2759809C2/en not_active Expired
- 1977-11-07 GB GB15727/78A patent/GB1584880A/en not_active Expired
- 1977-11-08 JP JP13313177A patent/JPS5358591A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
DE2759809C2 (en) | 1982-12-30 |
GB1584879A (en) | 1981-02-18 |
US4153769A (en) | 1979-05-08 |
GB1584880A (en) | 1981-02-18 |
DE2749768A1 (en) | 1978-05-11 |
DE2749768C2 (en) | 1982-07-29 |
JPS5358591A (en) | 1978-05-26 |
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