CA1149853A - Cartridge bearing assembly - Google Patents
Cartridge bearing assemblyInfo
- Publication number
- CA1149853A CA1149853A CA000361409A CA361409A CA1149853A CA 1149853 A CA1149853 A CA 1149853A CA 000361409 A CA000361409 A CA 000361409A CA 361409 A CA361409 A CA 361409A CA 1149853 A CA1149853 A CA 1149853A
- Authority
- CA
- Canada
- Prior art keywords
- bearing
- bearing assembly
- bearing member
- rotatable shaft
- lubricant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims abstract description 49
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 15
- 239000000314 lubricant Substances 0.000 claims abstract description 10
- 239000002657 fibrous material Substances 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 21
- 229910052782 aluminium Inorganic materials 0.000 claims description 20
- 230000013707 sensory perception of sound Effects 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 28
- 229940090045 cartridge Drugs 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 11
- 239000002184 metal Substances 0.000 description 11
- POIUWJQBRNEFGX-XAMSXPGMSA-N cathelicidin Chemical compound C([C@@H](C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CO)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H]([C@@H](C)CC)C(=O)NCC(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](C(C)C)C(=O)N[C@@H](CCC(N)=O)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CCCCN)C(=O)N[C@@H](CC(O)=O)C(=O)N[C@@H](CC=1C=CC=CC=1)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H](CC(N)=O)C(=O)N[C@@H](CC(C)C)C(=O)N[C@@H](C(C)C)C(=O)N1[C@@H](CCC1)C(=O)N[C@@H](CCCNC(N)=N)C(=O)N[C@@H]([C@@H](C)O)C(=O)N[C@@H](CCC(O)=O)C(=O)N[C@@H](CO)C(O)=O)NC(=O)[C@H](CC=1C=CC=CC=1)NC(=O)[C@H](CC(O)=O)NC(=O)CNC(=O)[C@H](CC(C)C)NC(=O)[C@@H](N)CC(C)C)C1=CC=CC=C1 POIUWJQBRNEFGX-XAMSXPGMSA-N 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 230000001050 lubricating effect Effects 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 239000007767 bonding agent Substances 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- 210000001736 capillary Anatomy 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 239000010687 lubricating oil Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 239000002991 molded plastic Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000003134 recirculating effect Effects 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C23/00—Bearings for exclusively rotary movement adjustable for aligning or positioning
- F16C23/02—Sliding-contact bearings
- F16C23/04—Sliding-contact bearings self-adjusting
- F16C23/043—Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings
- F16C23/045—Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings for radial load mainly, e.g. radial spherical plain bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
- F16C33/1025—Construction relative to lubrication with liquid, e.g. oil, as lubricant
- F16C33/103—Construction relative to lubrication with liquid, e.g. oil, as lubricant retained in or near the bearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C35/00—Rigid support of bearing units; Housings, e.g. caps, covers
- F16C35/02—Rigid support of bearing units; Housings, e.g. caps, covers in the case of sliding-contact bearings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2380/00—Electrical apparatus
- F16C2380/26—Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Sliding-Contact Bearings (AREA)
- Support Of The Bearing (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
A self-aligning, self-contained, self-lubricating cartridge bearing assembly including a nonporous bearing member having a central bore sized to receive a rotatable shaft. The bearing member has an aperture extending radially from its central bore to its outer surface to receive a contactor made of fibrous material. The bearing member is made of aluminum alloy. The bearing member is held in a mounting member by two retainers. An oil-impregnated wicking material surrounds the bearing member and contactor. An oil slinger sized to fit on the rotatable shaft for rotation therewith is positioned adjacent to the bearing member to sling lubricant radially outward.
End caps are provided which retain the oil-impregnated wicking material inside the bearing assembly.
A self-aligning, self-contained, self-lubricating cartridge bearing assembly including a nonporous bearing member having a central bore sized to receive a rotatable shaft. The bearing member has an aperture extending radially from its central bore to its outer surface to receive a contactor made of fibrous material. The bearing member is made of aluminum alloy. The bearing member is held in a mounting member by two retainers. An oil-impregnated wicking material surrounds the bearing member and contactor. An oil slinger sized to fit on the rotatable shaft for rotation therewith is positioned adjacent to the bearing member to sling lubricant radially outward.
End caps are provided which retain the oil-impregnated wicking material inside the bearing assembly.
Description
This invention relates to the construction and metallurgy of journal bearings) and more particularly to self-lubricating cartridge bearings of simple construction and low cost which can be marketed in the same manner as and used in place of more expensive ball bearings.
The art of journal bearings is well-developed. The following patents define the state of the art prior to the present invention.
My United States Pat. No. 2,761,746 granted on Sept. ~, 1956 described a self-contained package sleeve bearing which employed a sintered metal bearing material having a low PV rating, the PV rating being the product of the load on the bearing in pounds per square inch multiplied by the surface velocity in feet per minute.
My United States Pat. No. 2,922,682 granted January 26, 1960 described a self-aligning and self-lubricating bearing of simple construction The bearing was fabricated of sintered metal having porous properties which enabled lubricating oil applied to its outer surface to penetrate through the body of the bearing to the rotating motor shaft. The bearing was of spheri-cal shape and rotated in its support and was self-aligning with respect to the motor shaft.
~Iy United States Pat. No. 3,03~S838 granted May 15, 1962 described a bearing permitting limited universal movement of the rotating motor shaft.
The bearing was made of a porous bushing of bronze or like bearing material having a truncated spherical outer surface.
United States Pat. No. 3,317,256 to Ernest granted on May 2, 1967 described a bearing unit having a lubricant reservoir with a retainer for housing the lubricant~ the retainer being adapted to be secured to relatively thin sheeted plates. The bearing was preferably an oil-impregnated sintered bronze.
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My United States Pat. No. 3,655,249 granted on April 11, 1972 described a self-contained, hydrodynamically lubricated packaged sleeve bearing having inner and outer races similar to the inner and outer races of a ball bearing. The outer race was rotatably journaled on the inner race by a plurality of arcuate aluminum bearing elements. A wicking material im-pregnated with special oil for lubricating aluminum bearing sur~aces was packed in the bearing and the bearing was closed to contain and recirculate the oil. In the preferred embodiment, the aluminum metal bearing comprised a plurality of arcuate bearing elements cut and formed from an extruded aluminum wire or rod. The bearing elements were assembled between the inner and outer races to provide limited universal movement between the inner and outer races to compensate for shaft misalignment.
And finally, my United States Pat. No. 4,008,92~ granted February 22, 1977 described a self-aligning pod bearing assembly including a cylindri-cal casing forming a socket for a bead-shaped porous bearing which was urged ~ -against the socket by means of a resilient bearing retainer which fitted betNeen a shoulder portion of the casing and the spherical bearing. The inside of the casing was filled with wicking material exposed through the bearing retainer to an oil slinger mounted for rotation with the shaft ad-jacent the end of the bearing contacted by the retainer. Another oil slinger was rotationally mounted on the shaft adjacent the other end of the bearing.
In the preferred embodiment, the outer diameter of the casing was formed by the same casing member which formed the interior bearing socket thus insuring coaxiality of the nominal bearing axis and the outer diameter of the casing.
According to the present invention, there is provided a bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly comprising a nonporous bearing member made of die cast aluminum .. ~ , . - .
~1~9~3~;3 alloy having a central bore sized to receive the rotatable shaft in a bear-ing relationship, said bearing member having a radial aperture extending from its central bore to its outer surface; a mounting member having an outer surface and an inner surface; support means for supporting said bear-ing member inside said mounting member; a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and in said radial aperture of the bearing member, the portion located in said radial aperture being adapted to contact said rotatable shaft; and, cap means for retaining said lubricant-impregnated wicking mater-ial inside said bearing assembly.
In a preferred embodiment the bearing assembly further comprises an oil slinger sized to fit on the rotatable shaft for rotation therewith, said oil slinger being positioned interiorly from sald cap means and adjacent to one end of said bearing member to sling lubricant radially outward.
According to one embodiment of the Invention the nonporous bearing member has a spherical shape and said aperture in the bearing member is a longitudinal windo~, and according to a further embodiment the nonporous bearing member has a cylindrical shape.
Preferably the nonporous bearing member made of die cast aluminum alloy has substantially the following metallurgical analysis ~percentages by weight):
Cu Ni Fe Si Cr M~ ~n & Ti Al ~.
3.30 0.02 1.0 8.60 0.06 0.10 0.~3 0.80 0.03 Balance The following is a description by way of example of certain embodi-ments of the present invention reference being had to the accompanying drawings in which:-Figure 1 is a vertical cross-sectional view through the longitudin--- 3 --,:
' al axis of a first embodiment of a cartridge bearing assembly;
Figure 2 is an exploded perspective view oE the cartridge bearing assembly of Figure l;
Figure 3 is a vertical cross-sectional view through the longi-tudinal axis of the second embodiment of a cartridge bearing assembly; and Figure 4 is an exploded view of an alternative embodiment of the bearing member and contactor.
The self-aligning bearing assembly described herein is referred to as a cartridge journal bearing because the bearing member is housed within a cylindrical mounting member adapted to be fitted in a mounting hole, for example, in the end bell of an electric motor. In this way, the cartridge bearing can be employed as a direct replacement for other types of bearings having a cylindrical casing, such as ball bearings, commonly used in high quality fractional horsepower motors. Two preferred embodiments of the cart-ridge bearing assembly will be described. -The First Preferred Embodiment (Figures 1 and 2) The first preferred embodiment is shown in Figures 1 and 2. This embodiment is for applications where the journal shaft extends beyond the bearing at only one end, for example, where the bearing assembly is used to support the rotor shaft at the blind end of an electric motor.
As shown in Figure 1, cartridge bearing assembly 9 supports rotat-able shaft 10. Figure 2 illustrates the disassembled structural elements of bearing assembly 9, except for oil-impregnated wicking material 34 which is shown only in Figure 1. These structural elements in Figure 2 are: end cap 11; oil slinger 12; bearing retainer 13; bearing member 14; contactor 15;
mounting member 16; bearing retainer 17; and, end cap 1~.
Ring-shaped end cap 11, which is made of a relatively thin, durable ''' ' ` : - ' ~ ~:
-material (such as sheet metal), has a central coaxia:l aperture 28 of sufficientdiameter to allow the passage of shaft 10 without contact. The inner edge of cap 11 curves inwardly to form annular lip 29 (Figure 1). The outer edge of cap 11 curves out~ardly to form annular lip 30. End cap 18 is made of the same material as cap 11. The outer edge of cap 18 curves outwardly to form annular lip 31; cap 18 has no central aperture.
Ring-shaped oil slinger 12, which also functions as a thru~t bear-ing, has radially-extending flange 32 and bore 38 for receiving shaft 10. Oil slinger 12 is press-fitted on journal shaft 10 so that it rotates on the shaft at a location adjacent to the truncated or planar side 42 of bearing 14. The barrel portion of oil slinger 12 extends out through opening 28 (Figure 1).
Circular bearing retainer 13 has central aperture 39 of sufficient diameter to pass shaft 10 without contact and radial inner lip 33 defining a spherical annulus. Retainer 13 has peripheral notches 35 and vertical slot 37 to receive contactor 15. Bearing retainer 17, having central aperture 41, peripheral notches-36, radial inner l~p 32 defining a spherical annulus, and vertical slot 38, is identical to retainer 13. As shown in Figure 2, retainer 17 faces end cap 18 while retainer 13 faces end cap 11. Retainers 13 and 17 are made of a relatively thin, durable material, such as sheet metal.
Bearing member 14 is preferably a bead-shaped, truncated spherical nonporous bearing l~ith central bore 40 and radially-extending full length window or aperture 43 which receives contactor 15. As shown in Figure 1, bear- -ing 14 is held in place by the spherical annulus of lip 33 and the spherical annulus of lip 32. In this way, bearing 14 is gripped in a captive ball-and-socket configuration allowing universal pivoting about the center of the spherical bearing. Thus, bearing 14 is self-aligning. Bore-40 has an inside diameter slightly larger than the outside diameter of shaft 10 (e.g., there ~ ~ ,.
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exists a bearing clearance) so that shaft 10 rotates freely in bearing 14 hile bearing 14 remains stationary, Alternatively, bearing 14 can be made in a cylindrical bushing configuration (not sho~n), but the advantage of self-alignment is sacrificed.
For the first time in the art of journal bearings, the bearing member is made of die cast aluminum alloy. Bearing 14 is die cast under pressure from molten aluminum. Bore 40 is sized by machining, but no other machining is necessary. That the nonporous die cast bearing may thereafter be machined does not change the fact that it is die cast metal as contrasted to sintered metal, for example. Thus, one advantage of this invention is the low cost. Another advantage is that bore 40 can be machined to fit various shaft sizes; this simplifies production and inventor~.
A preferred aluminum alloy has the following metallurgical analysis ~percentages by weight):
Cu Ni Fe Si Cr Mg Mn Zn Ti Al 3.30 0.02 1.0 8.60 0.06 0.10 0.43 0.80 0.03 Balance Rectangular contactor 15 fits in window 43. It extends above bearing 14 through slot 37 in retainer 13 and slot 38 in retainer 17. Con-tactor 15 can be made of F-5 felt, which is denser or more tightly matted than F-12 felt which is commonly used for lubricating sleeve bearings.
Contactor 15 can also be an improved contactor of the type described in my copending patent application, Serial No. 61~,337, filed October 1, 1975, now United States Patent No. 4,174,139 granted on November 13, 1979 and en-titled Bearing Assembly with Improved Contactor. In general terms, that improved contactor is formed by compressing a fibrous material, such as cotton linters5 in a mold of appropriate shape to a predetermined density and by saturating the compressed fibers with a bonding and coating agent, such as -,- : - .
~9853 dissolved nylon, which forms a somewhat solid mass and which con~ains a net-work of interconnected pores throughout. The pores are smaller than the interstices between the fibers in the wicking material so that the oil will be drawn into the contactor by capillary action. This can be accomplished by making the density of the fibers in the contactor, before the bonding agent is added, greater than the density oE the similar fibers used in the wicking material. The contactor releases to the bearing surfaces a high percentage of the oil held by the wicking material.
As shown in Figure 1, a lubricant-impregnated wicking material 34 partially fills the space between end cap 11 and spring retainer 13 and the space between spring retainer 17 and end cap 18. Wicking material 34 com-pletely fills the compartment between spring retainers 13 and 17, thereby surrounding the outer surface of bearing 14 and contactor 15. Alternatively, contactor 15 can be eliminated and wicking material 34 can fill aperture 43 and contact shaft 10.
The wicking material can be felt or other wicking material, but preferably comprises cellulose fibers as described in my United States Pat.
No. 2,966,459 granted on December 27, 1960 and my United States Pat. No.
3,466,244 granted on September 9~ 1969. This wicking material is sold commer-cially under the trademark "PERMAWICK".
However, the term "lubricant-impregnated wicking material" is not to be construed as limited to wicking materials in which the oil-absorbing portion of the material is made of fibers. This term is intended to include any fluent oil-impregnated material in which oil-absorbing solids are present.
The bearing oil which is mixed with the wicking material is a bearing oil specially blended for lubricating aluminum bearings. Examples of such aluminum bearing oils are described in United States Pat. No. 3,208,941 : .
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~9~353 granted on September 2S, 1965 and entitled Olefin-Unsaturated Ester Lubricants, United States Pat. No. 3,20~,940 granted on September 28, 1965 and entitled Lubricating Compositions and Methods of Lubricating, and United Sta-tes Pat.
No. 3,280,027 granted on October 18, 1966 and entitled Lubricants and Lubricated Structures.
Preferably, the aluminum bearing oil is mixed ~ith the cellulose fibers, as described in my United States Pat. No. 3,466,244, to form a mixture of the aluminum bearing oil and the fibers in the proportions described there-in which can be injected into the bearing assembly. The extrusion or in-jection of the wicking material may be carried out by the extrusion machinery and methods described in my United States Pat. No. 3,053,421 granted on September 11, 1962 and entitled Injection Machines For Wicking Material, my United States Pat. No. 3,226,801 granted on January 4, 1966 and entitled Fiber Producing ~lachine l~hich Delivers ~icking Material Made Therefrom Into A
Bearing IYell And The Method Therefor and my United States Pat. No. 3,273,668 granted on September 20, 1966 and entitled Extrusion AppaTatus And Method.
Since the oil-impregnated wicking material used in bearing assembly 9 is the same as that described in my United States Pat. No. 3,466,244, with the excep-tion that a known aluminum bearing oil ~described above) is used in place of the bearing oil disclosed in my patent, the mixture will not be described in greater detail.
The alumimlm bearing oil in wicking material 34 is drawn by capil-lary action to contactor 15. Contactor 15 applies the oil to shaft 10 to form a lubricating oil surface (e.g., hydrodynamic lubricating conditions are realized at a certain shaft speed) to isolate the shaft from the bearing surface. As the oil works its way out of hore 40 it is slung back into the -. . .
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~3~S3 body wicking material 34 by means of radial flange 32. The oil is reabsorbed by the wicking material, circulated to the contactor 15 and then to the shaft.
This provides a completely self-contained recirculating system which will lubricate the bearing for a long period of time.
In this first embodiment, mounting member 16 consists of an elongated barrel portion 19 having a radially-extending circumferential moun-ting flange 20. ~lange 20 is provided with holes 21 for receiving suitable fastening means Cholts, scre~s, etc.) to securely mount the bearing assembly.
Barrel portion 19 has a smooth cylindrical outer surface 22 and a coaxial bore ~Yith smooth cylindrical inner surface 23 and four annular shoulders 24, 25, 26, 27 CFigure 1~.
Mounting member 16 is made of rigid, durable material, such as hard molded plastic, machined metal (e.g., machined aluminum), or, preferably, die cast metal Ce.g., die cast aluminum~. The outside diameter of barrel portion 19 will be dictated by the particular application. For e~ample, if bearing assembly 9 is to replace a ball bearing, the outside diameter of barrel portion 19 ~ould match the outside diameter of the ball bearing.
A significant advantage of the die cast preferred embodiment of mounting member 16 is that it can be die cas~ of aluminum alloy with barrel portion 19 having a large outside diameter and a small bore. Different si7e inside and outside diameters can be produced thereafter by simply machining excess material from the outside and the bore. In this ~ay, one basic die cast mounting member 19 can be easily modified to replace several of the different standard si~e ball bearings.
In procluctionJ bearing retainer 17 is inserted in mounting mem-ber 16 and seated on shoulder 26. The edge of shoulder 26 is peened over ith a tool so that the outer edge of retainer 17 is tightly gripped in place.
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~9853 End cap 18 is seated on shoulder 27 o~ mounting member 16. Again, a tool is used to peen over the edge of shoulder 26 to securely grip lip 31. Bearing 14 is placed in aperture 41. Contactor 15 is inserted in window 43 and through slot 38.
Bearing retainer 13 is inserted in mounting mem~er 16~ around bearing 14 and over contactor 15. The edge of retainer 13 is seated on annular shoulder 25. The edge of annular shoulder 25 is then peened over with a tool so that the edge tightly grips retainer 13. Oil-impregnated wick-ing material 34 is then injected into the space between end cap 18 and retainer 17, into the compartment between retainers 13 and 17, and around retainer 13 as shoNn in Figure 1. Oil slinger 12 and end cap 11 are placed in mounting member 16. Lip 30 is seated on annular shoulder 24. A tool is used to complete bearing assembly ~ by peening over the edge of shoulder 24 to securely grip lip 30.
The Second Preferred Embodiment ~Figure 4~
The second preferred embodiment of the invention is illustrated in Figure 3. This embodiment is for applications where the journal shaft extends beyond the bearing in both directions, for example, where the bearing assembly is used to support the rotor shaft at the output end of an electric motor. As shown in Figure 3, cartridge bearing assembly 44 supports rotatable shaft 48 which extends beyond the bearing assembly at both ends.
The following elements shown in Figure 3 are the same as in Figures 1 and 2 and have the same reference numeral: end cap 11, having inner lip 29 and outer lip 30; oil slinger 12, having flange 32; spring retainer 13, having lip 33; spring retainer 17, having lip 32; bearing 14, having planar side 42 and planar side 56; contactor 15; and Nicking material 34.
End cap 58 (Figure 3), having inner lip 55 and outer lip 54, is - la-~, ~9~il53 identical to end cap 11. Oil slinger 45, having flange 57, i5 identical to oil slinger 12.
In this second embodiment, mounting member 46 has a smooth cy-lindrical outer surface 47 and a coaxial bore with s~ooth cylindrical inner surface 49 and four annular shoulders 50, 51, 52, 53.
Mounting member 46 is made of rigid, durable material, such as hard molded plastic, machined metal ~e.g., machined aluminum), or, preferably, die cast metal ~e.g. die cast aluminum~. The outside diameter of mounting member 46 will be dictated by the particular application. For example, if bearing assembly 44 is to replace a ball bearing, the outside diameter of mounting member 46 would match the outside diameter of the ball bearing.
A significant advantage of the die cast preferred embodiment of mounting member 46 is that it can be die cast of aluminum alloy with a large outside diameter and a small bore. Different size inside and outside diameters can be produced thereafter by simply machining excess material from the out-side and the bore. In this way, one basic die cast mounting member 46 can be easily modified to replace several of the different standard size ball bear-ings.
-~ rn production, bearing assembly 44 is made in a manner simlarto that descrihed above for bearing assembly 9, the first embodiment.
Figure 4 illustrates an alternative embodiment of the bearing member and contactor. In Figure 4, bearing 66 is made of aluminum alloy as described above for bearing 14. Bearing 66 is identical to bearing 14, ex-cept radially-extending window 68 is a partial-length window instead of a full-length window. Similarly, rectangular contactor 65 has notch 69 cut from one corner for proper seating in window 68. The top portion of contactor 65 extends above window 68 and above the remainder of bearing 66. One advan-.
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tage of this alternative emhodiment is that hearing 66 is s-tronger Ibecause the window does not extend the full length of the bearing~ and hence less sub-ject to distortion under very heavy shaft loads.
~ t will be seen that I provide a self-aligning, sel-f-contained, self-lubricated cartridge bearing assembly which is economical and simple in construction and metallurgy, and yet provides a quality cartridge bearing assembly having a high P~ rating.
There are several important contributions to the progress of the useful art of journal bearings in the present invention. Of particular importance is the fact that, although aluminum is a notoriously treacherous metal when used in hearings, this invention provides, for the first time, a commercially satisfactory journal bearing assembl~ having a bearing member made of low cost die cast aluminum alloy.
,~,
The art of journal bearings is well-developed. The following patents define the state of the art prior to the present invention.
My United States Pat. No. 2,761,746 granted on Sept. ~, 1956 described a self-contained package sleeve bearing which employed a sintered metal bearing material having a low PV rating, the PV rating being the product of the load on the bearing in pounds per square inch multiplied by the surface velocity in feet per minute.
My United States Pat. No. 2,922,682 granted January 26, 1960 described a self-aligning and self-lubricating bearing of simple construction The bearing was fabricated of sintered metal having porous properties which enabled lubricating oil applied to its outer surface to penetrate through the body of the bearing to the rotating motor shaft. The bearing was of spheri-cal shape and rotated in its support and was self-aligning with respect to the motor shaft.
~Iy United States Pat. No. 3,03~S838 granted May 15, 1962 described a bearing permitting limited universal movement of the rotating motor shaft.
The bearing was made of a porous bushing of bronze or like bearing material having a truncated spherical outer surface.
United States Pat. No. 3,317,256 to Ernest granted on May 2, 1967 described a bearing unit having a lubricant reservoir with a retainer for housing the lubricant~ the retainer being adapted to be secured to relatively thin sheeted plates. The bearing was preferably an oil-impregnated sintered bronze.
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My United States Pat. No. 3,655,249 granted on April 11, 1972 described a self-contained, hydrodynamically lubricated packaged sleeve bearing having inner and outer races similar to the inner and outer races of a ball bearing. The outer race was rotatably journaled on the inner race by a plurality of arcuate aluminum bearing elements. A wicking material im-pregnated with special oil for lubricating aluminum bearing sur~aces was packed in the bearing and the bearing was closed to contain and recirculate the oil. In the preferred embodiment, the aluminum metal bearing comprised a plurality of arcuate bearing elements cut and formed from an extruded aluminum wire or rod. The bearing elements were assembled between the inner and outer races to provide limited universal movement between the inner and outer races to compensate for shaft misalignment.
And finally, my United States Pat. No. 4,008,92~ granted February 22, 1977 described a self-aligning pod bearing assembly including a cylindri-cal casing forming a socket for a bead-shaped porous bearing which was urged ~ -against the socket by means of a resilient bearing retainer which fitted betNeen a shoulder portion of the casing and the spherical bearing. The inside of the casing was filled with wicking material exposed through the bearing retainer to an oil slinger mounted for rotation with the shaft ad-jacent the end of the bearing contacted by the retainer. Another oil slinger was rotationally mounted on the shaft adjacent the other end of the bearing.
In the preferred embodiment, the outer diameter of the casing was formed by the same casing member which formed the interior bearing socket thus insuring coaxiality of the nominal bearing axis and the outer diameter of the casing.
According to the present invention, there is provided a bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly comprising a nonporous bearing member made of die cast aluminum .. ~ , . - .
~1~9~3~;3 alloy having a central bore sized to receive the rotatable shaft in a bear-ing relationship, said bearing member having a radial aperture extending from its central bore to its outer surface; a mounting member having an outer surface and an inner surface; support means for supporting said bear-ing member inside said mounting member; a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and in said radial aperture of the bearing member, the portion located in said radial aperture being adapted to contact said rotatable shaft; and, cap means for retaining said lubricant-impregnated wicking mater-ial inside said bearing assembly.
In a preferred embodiment the bearing assembly further comprises an oil slinger sized to fit on the rotatable shaft for rotation therewith, said oil slinger being positioned interiorly from sald cap means and adjacent to one end of said bearing member to sling lubricant radially outward.
According to one embodiment of the Invention the nonporous bearing member has a spherical shape and said aperture in the bearing member is a longitudinal windo~, and according to a further embodiment the nonporous bearing member has a cylindrical shape.
Preferably the nonporous bearing member made of die cast aluminum alloy has substantially the following metallurgical analysis ~percentages by weight):
Cu Ni Fe Si Cr M~ ~n & Ti Al ~.
3.30 0.02 1.0 8.60 0.06 0.10 0.~3 0.80 0.03 Balance The following is a description by way of example of certain embodi-ments of the present invention reference being had to the accompanying drawings in which:-Figure 1 is a vertical cross-sectional view through the longitudin--- 3 --,:
' al axis of a first embodiment of a cartridge bearing assembly;
Figure 2 is an exploded perspective view oE the cartridge bearing assembly of Figure l;
Figure 3 is a vertical cross-sectional view through the longi-tudinal axis of the second embodiment of a cartridge bearing assembly; and Figure 4 is an exploded view of an alternative embodiment of the bearing member and contactor.
The self-aligning bearing assembly described herein is referred to as a cartridge journal bearing because the bearing member is housed within a cylindrical mounting member adapted to be fitted in a mounting hole, for example, in the end bell of an electric motor. In this way, the cartridge bearing can be employed as a direct replacement for other types of bearings having a cylindrical casing, such as ball bearings, commonly used in high quality fractional horsepower motors. Two preferred embodiments of the cart-ridge bearing assembly will be described. -The First Preferred Embodiment (Figures 1 and 2) The first preferred embodiment is shown in Figures 1 and 2. This embodiment is for applications where the journal shaft extends beyond the bearing at only one end, for example, where the bearing assembly is used to support the rotor shaft at the blind end of an electric motor.
As shown in Figure 1, cartridge bearing assembly 9 supports rotat-able shaft 10. Figure 2 illustrates the disassembled structural elements of bearing assembly 9, except for oil-impregnated wicking material 34 which is shown only in Figure 1. These structural elements in Figure 2 are: end cap 11; oil slinger 12; bearing retainer 13; bearing member 14; contactor 15;
mounting member 16; bearing retainer 17; and, end cap 1~.
Ring-shaped end cap 11, which is made of a relatively thin, durable ''' ' ` : - ' ~ ~:
-material (such as sheet metal), has a central coaxia:l aperture 28 of sufficientdiameter to allow the passage of shaft 10 without contact. The inner edge of cap 11 curves inwardly to form annular lip 29 (Figure 1). The outer edge of cap 11 curves out~ardly to form annular lip 30. End cap 18 is made of the same material as cap 11. The outer edge of cap 18 curves outwardly to form annular lip 31; cap 18 has no central aperture.
Ring-shaped oil slinger 12, which also functions as a thru~t bear-ing, has radially-extending flange 32 and bore 38 for receiving shaft 10. Oil slinger 12 is press-fitted on journal shaft 10 so that it rotates on the shaft at a location adjacent to the truncated or planar side 42 of bearing 14. The barrel portion of oil slinger 12 extends out through opening 28 (Figure 1).
Circular bearing retainer 13 has central aperture 39 of sufficient diameter to pass shaft 10 without contact and radial inner lip 33 defining a spherical annulus. Retainer 13 has peripheral notches 35 and vertical slot 37 to receive contactor 15. Bearing retainer 17, having central aperture 41, peripheral notches-36, radial inner l~p 32 defining a spherical annulus, and vertical slot 38, is identical to retainer 13. As shown in Figure 2, retainer 17 faces end cap 18 while retainer 13 faces end cap 11. Retainers 13 and 17 are made of a relatively thin, durable material, such as sheet metal.
Bearing member 14 is preferably a bead-shaped, truncated spherical nonporous bearing l~ith central bore 40 and radially-extending full length window or aperture 43 which receives contactor 15. As shown in Figure 1, bear- -ing 14 is held in place by the spherical annulus of lip 33 and the spherical annulus of lip 32. In this way, bearing 14 is gripped in a captive ball-and-socket configuration allowing universal pivoting about the center of the spherical bearing. Thus, bearing 14 is self-aligning. Bore-40 has an inside diameter slightly larger than the outside diameter of shaft 10 (e.g., there ~ ~ ,.
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exists a bearing clearance) so that shaft 10 rotates freely in bearing 14 hile bearing 14 remains stationary, Alternatively, bearing 14 can be made in a cylindrical bushing configuration (not sho~n), but the advantage of self-alignment is sacrificed.
For the first time in the art of journal bearings, the bearing member is made of die cast aluminum alloy. Bearing 14 is die cast under pressure from molten aluminum. Bore 40 is sized by machining, but no other machining is necessary. That the nonporous die cast bearing may thereafter be machined does not change the fact that it is die cast metal as contrasted to sintered metal, for example. Thus, one advantage of this invention is the low cost. Another advantage is that bore 40 can be machined to fit various shaft sizes; this simplifies production and inventor~.
A preferred aluminum alloy has the following metallurgical analysis ~percentages by weight):
Cu Ni Fe Si Cr Mg Mn Zn Ti Al 3.30 0.02 1.0 8.60 0.06 0.10 0.43 0.80 0.03 Balance Rectangular contactor 15 fits in window 43. It extends above bearing 14 through slot 37 in retainer 13 and slot 38 in retainer 17. Con-tactor 15 can be made of F-5 felt, which is denser or more tightly matted than F-12 felt which is commonly used for lubricating sleeve bearings.
Contactor 15 can also be an improved contactor of the type described in my copending patent application, Serial No. 61~,337, filed October 1, 1975, now United States Patent No. 4,174,139 granted on November 13, 1979 and en-titled Bearing Assembly with Improved Contactor. In general terms, that improved contactor is formed by compressing a fibrous material, such as cotton linters5 in a mold of appropriate shape to a predetermined density and by saturating the compressed fibers with a bonding and coating agent, such as -,- : - .
~9853 dissolved nylon, which forms a somewhat solid mass and which con~ains a net-work of interconnected pores throughout. The pores are smaller than the interstices between the fibers in the wicking material so that the oil will be drawn into the contactor by capillary action. This can be accomplished by making the density of the fibers in the contactor, before the bonding agent is added, greater than the density oE the similar fibers used in the wicking material. The contactor releases to the bearing surfaces a high percentage of the oil held by the wicking material.
As shown in Figure 1, a lubricant-impregnated wicking material 34 partially fills the space between end cap 11 and spring retainer 13 and the space between spring retainer 17 and end cap 18. Wicking material 34 com-pletely fills the compartment between spring retainers 13 and 17, thereby surrounding the outer surface of bearing 14 and contactor 15. Alternatively, contactor 15 can be eliminated and wicking material 34 can fill aperture 43 and contact shaft 10.
The wicking material can be felt or other wicking material, but preferably comprises cellulose fibers as described in my United States Pat.
No. 2,966,459 granted on December 27, 1960 and my United States Pat. No.
3,466,244 granted on September 9~ 1969. This wicking material is sold commer-cially under the trademark "PERMAWICK".
However, the term "lubricant-impregnated wicking material" is not to be construed as limited to wicking materials in which the oil-absorbing portion of the material is made of fibers. This term is intended to include any fluent oil-impregnated material in which oil-absorbing solids are present.
The bearing oil which is mixed with the wicking material is a bearing oil specially blended for lubricating aluminum bearings. Examples of such aluminum bearing oils are described in United States Pat. No. 3,208,941 : .
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:
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~9~353 granted on September 2S, 1965 and entitled Olefin-Unsaturated Ester Lubricants, United States Pat. No. 3,20~,940 granted on September 28, 1965 and entitled Lubricating Compositions and Methods of Lubricating, and United Sta-tes Pat.
No. 3,280,027 granted on October 18, 1966 and entitled Lubricants and Lubricated Structures.
Preferably, the aluminum bearing oil is mixed ~ith the cellulose fibers, as described in my United States Pat. No. 3,466,244, to form a mixture of the aluminum bearing oil and the fibers in the proportions described there-in which can be injected into the bearing assembly. The extrusion or in-jection of the wicking material may be carried out by the extrusion machinery and methods described in my United States Pat. No. 3,053,421 granted on September 11, 1962 and entitled Injection Machines For Wicking Material, my United States Pat. No. 3,226,801 granted on January 4, 1966 and entitled Fiber Producing ~lachine l~hich Delivers ~icking Material Made Therefrom Into A
Bearing IYell And The Method Therefor and my United States Pat. No. 3,273,668 granted on September 20, 1966 and entitled Extrusion AppaTatus And Method.
Since the oil-impregnated wicking material used in bearing assembly 9 is the same as that described in my United States Pat. No. 3,466,244, with the excep-tion that a known aluminum bearing oil ~described above) is used in place of the bearing oil disclosed in my patent, the mixture will not be described in greater detail.
The alumimlm bearing oil in wicking material 34 is drawn by capil-lary action to contactor 15. Contactor 15 applies the oil to shaft 10 to form a lubricating oil surface (e.g., hydrodynamic lubricating conditions are realized at a certain shaft speed) to isolate the shaft from the bearing surface. As the oil works its way out of hore 40 it is slung back into the -. . .
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~3~S3 body wicking material 34 by means of radial flange 32. The oil is reabsorbed by the wicking material, circulated to the contactor 15 and then to the shaft.
This provides a completely self-contained recirculating system which will lubricate the bearing for a long period of time.
In this first embodiment, mounting member 16 consists of an elongated barrel portion 19 having a radially-extending circumferential moun-ting flange 20. ~lange 20 is provided with holes 21 for receiving suitable fastening means Cholts, scre~s, etc.) to securely mount the bearing assembly.
Barrel portion 19 has a smooth cylindrical outer surface 22 and a coaxial bore ~Yith smooth cylindrical inner surface 23 and four annular shoulders 24, 25, 26, 27 CFigure 1~.
Mounting member 16 is made of rigid, durable material, such as hard molded plastic, machined metal (e.g., machined aluminum), or, preferably, die cast metal Ce.g., die cast aluminum~. The outside diameter of barrel portion 19 will be dictated by the particular application. For e~ample, if bearing assembly 9 is to replace a ball bearing, the outside diameter of barrel portion 19 ~ould match the outside diameter of the ball bearing.
A significant advantage of the die cast preferred embodiment of mounting member 16 is that it can be die cas~ of aluminum alloy with barrel portion 19 having a large outside diameter and a small bore. Different si7e inside and outside diameters can be produced thereafter by simply machining excess material from the outside and the bore. In this ~ay, one basic die cast mounting member 19 can be easily modified to replace several of the different standard si~e ball bearings.
In procluctionJ bearing retainer 17 is inserted in mounting mem-ber 16 and seated on shoulder 26. The edge of shoulder 26 is peened over ith a tool so that the outer edge of retainer 17 is tightly gripped in place.
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~9853 End cap 18 is seated on shoulder 27 o~ mounting member 16. Again, a tool is used to peen over the edge of shoulder 26 to securely grip lip 31. Bearing 14 is placed in aperture 41. Contactor 15 is inserted in window 43 and through slot 38.
Bearing retainer 13 is inserted in mounting mem~er 16~ around bearing 14 and over contactor 15. The edge of retainer 13 is seated on annular shoulder 25. The edge of annular shoulder 25 is then peened over with a tool so that the edge tightly grips retainer 13. Oil-impregnated wick-ing material 34 is then injected into the space between end cap 18 and retainer 17, into the compartment between retainers 13 and 17, and around retainer 13 as shoNn in Figure 1. Oil slinger 12 and end cap 11 are placed in mounting member 16. Lip 30 is seated on annular shoulder 24. A tool is used to complete bearing assembly ~ by peening over the edge of shoulder 24 to securely grip lip 30.
The Second Preferred Embodiment ~Figure 4~
The second preferred embodiment of the invention is illustrated in Figure 3. This embodiment is for applications where the journal shaft extends beyond the bearing in both directions, for example, where the bearing assembly is used to support the rotor shaft at the output end of an electric motor. As shown in Figure 3, cartridge bearing assembly 44 supports rotatable shaft 48 which extends beyond the bearing assembly at both ends.
The following elements shown in Figure 3 are the same as in Figures 1 and 2 and have the same reference numeral: end cap 11, having inner lip 29 and outer lip 30; oil slinger 12, having flange 32; spring retainer 13, having lip 33; spring retainer 17, having lip 32; bearing 14, having planar side 42 and planar side 56; contactor 15; and Nicking material 34.
End cap 58 (Figure 3), having inner lip 55 and outer lip 54, is - la-~, ~9~il53 identical to end cap 11. Oil slinger 45, having flange 57, i5 identical to oil slinger 12.
In this second embodiment, mounting member 46 has a smooth cy-lindrical outer surface 47 and a coaxial bore with s~ooth cylindrical inner surface 49 and four annular shoulders 50, 51, 52, 53.
Mounting member 46 is made of rigid, durable material, such as hard molded plastic, machined metal ~e.g., machined aluminum), or, preferably, die cast metal ~e.g. die cast aluminum~. The outside diameter of mounting member 46 will be dictated by the particular application. For example, if bearing assembly 44 is to replace a ball bearing, the outside diameter of mounting member 46 would match the outside diameter of the ball bearing.
A significant advantage of the die cast preferred embodiment of mounting member 46 is that it can be die cast of aluminum alloy with a large outside diameter and a small bore. Different size inside and outside diameters can be produced thereafter by simply machining excess material from the out-side and the bore. In this way, one basic die cast mounting member 46 can be easily modified to replace several of the different standard size ball bear-ings.
-~ rn production, bearing assembly 44 is made in a manner simlarto that descrihed above for bearing assembly 9, the first embodiment.
Figure 4 illustrates an alternative embodiment of the bearing member and contactor. In Figure 4, bearing 66 is made of aluminum alloy as described above for bearing 14. Bearing 66 is identical to bearing 14, ex-cept radially-extending window 68 is a partial-length window instead of a full-length window. Similarly, rectangular contactor 65 has notch 69 cut from one corner for proper seating in window 68. The top portion of contactor 65 extends above window 68 and above the remainder of bearing 66. One advan-.
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tage of this alternative emhodiment is that hearing 66 is s-tronger Ibecause the window does not extend the full length of the bearing~ and hence less sub-ject to distortion under very heavy shaft loads.
~ t will be seen that I provide a self-aligning, sel-f-contained, self-lubricated cartridge bearing assembly which is economical and simple in construction and metallurgy, and yet provides a quality cartridge bearing assembly having a high P~ rating.
There are several important contributions to the progress of the useful art of journal bearings in the present invention. Of particular importance is the fact that, although aluminum is a notoriously treacherous metal when used in hearings, this invention provides, for the first time, a commercially satisfactory journal bearing assembl~ having a bearing member made of low cost die cast aluminum alloy.
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Claims (22)
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly, comprising:
(1) a nonporous bearing member made of die cast alluminum alloy having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a radial aperture extending from its central bore to its outer surface;
(2) a mounting member having an outer surface and an inner surface;
(3) support means for supporting said bearing member inside said mounting member;
(4) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and in said radial aperture of the bearing member, the portion located in said radial aperture being adapted to contact said rotatable shaft; and, (5) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly.
(1) a nonporous bearing member made of die cast alluminum alloy having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a radial aperture extending from its central bore to its outer surface;
(2) a mounting member having an outer surface and an inner surface;
(3) support means for supporting said bearing member inside said mounting member;
(4) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and in said radial aperture of the bearing member, the portion located in said radial aperture being adapted to contact said rotatable shaft; and, (5) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly.
2. A bearing assembly as defined in claim 1, further comprising an oil slinger sized to fit on the rotatable shaft for rotation therewith, said oil slinger being positioned interiorly from said cap means and adjacent to one end of said bearing member to sling lubricant radially outward.
3. A bearing assembly as defined in claim 1 wherein said nonporous bearing member has a spherical shape and said aperture in the bearing member is a longitudinal window.
4. A bearing assembly as defined in claim 1 wherein said nonporous hearing member has a cylindrical shape and said aperture in the bearing member is a longitudinal window.
5. A bearing assembly as defined in claim 1 wherein said nonporous bearing member made of die cast aluminum alloy has substantially the follow-ing metallurgical analysis (percentages by weight):
6. A bearing assembly as defined in claim 1 wherein said portion of the lubricant-impregnated wicking material in the radial aperture of the bear-ing member is a separate contactor having a predetermined configuration, the outer surface of said contactor being in intimate contact with the remainder of said lubricant-impregnated wicking material.
7. A bearing assembly as defined in claim 1 wherein said mounting member has an outer surface which is at least partially cylindrical and an inner surface which is at least partially cylindrical.
8. A bearing assembly as defined in claim 7 wherein said mounting member is made of die cast aluminum alloy and has a radially-extending mount-ing flange.
9. A bearing assembly as defined in claim 7 wherein said mounting member is made of die cast aluminum alloy and has a smooth outer surface which is entirely cylindrical.
10. The bearing assembly defined in claim 1 wherein said support means for supporting said bearing member comprises at least one retainer, said retainer having a coaxial aperture adapted to receive said bearing member.
11. The bearing assembly defined in claim 1 wherein said cap means comprises a first end cap having a coaxial aperture for passage of the rotatable shaft and a second end cap having no aperture.
12. The bearing assembly defined in claim 2 wherein said cap means comprises a first end cap and a second end cap, each having a coaxial aperture for passage of the rotatable shaft.
13. The bearing assembly defined in claim 12 further comprising a second oil slinger sized to fit on the rotatable shaft for rotation there-with, said second oil slinger being positioned interiorly from an end cap and adjacent to the end of said bearing member opposite from said first oil slinger.
14. A bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly, comprising:
(1) a nonporous bearing member made of die cast aluminum alloy having a spherical shape, said bearing member having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a longitudinal window extending from its central bore to its outer surface;
(2) a contactor made of fibrous material inserted in said longitudinal window of the bearing member and adapted to contact said rotat-able shaft, said contactor having a rectilinear shape;
(3) a mounting member having a cylindrical barrel portion and a radially-extending mounting flange, said barrel portion having an inner surface which is cylindrical;
(4) support means for supporting said bearing member inside said mounting member, said support means comprising a first retainer and a second retainer, each having a coaxial aperture adapted to receive said bearing member;
(5) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and contacting said contactor;
(6) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly, said cap means comprising a first end cap having a coaxial aperture for passage of the rotatable shaft and a second end cap having no aperture; and, (7) an oil slinger sized to fit on the rotatable shaft for rotation therewith, said oil slinger being positioned interiorly from said first end cap and adjacent to one end of said bearing member to sling lubricant radially outward.
(1) a nonporous bearing member made of die cast aluminum alloy having a spherical shape, said bearing member having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a longitudinal window extending from its central bore to its outer surface;
(2) a contactor made of fibrous material inserted in said longitudinal window of the bearing member and adapted to contact said rotat-able shaft, said contactor having a rectilinear shape;
(3) a mounting member having a cylindrical barrel portion and a radially-extending mounting flange, said barrel portion having an inner surface which is cylindrical;
(4) support means for supporting said bearing member inside said mounting member, said support means comprising a first retainer and a second retainer, each having a coaxial aperture adapted to receive said bearing member;
(5) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and contacting said contactor;
(6) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly, said cap means comprising a first end cap having a coaxial aperture for passage of the rotatable shaft and a second end cap having no aperture; and, (7) an oil slinger sized to fit on the rotatable shaft for rotation therewith, said oil slinger being positioned interiorly from said first end cap and adjacent to one end of said bearing member to sling lubricant radially outward.
15. A bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly, comprising:
(1) a nonporous bearing member made of die cast aluminum alloy having a spherical shape, said bearing member having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a longitudinal window extending from its central bore to its outer surface;
(2) a contactor made of fibrous material inserted in said longitudinal window of the bearing member and adapted to contact said rotatable shaft, said contactor having a rectilinear shape;
(3) a mounting member having a cylindrical outer surface and a cylindrical inner surface;
(4) support means for supporting said bearing member inside said mounting member, said support means comprising a first retainer and a second retainer, each retainer having a coaxial aperture adapted to receive said bearing member;
(5) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and con-tacting said contactor;
(6) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly, said cap means comprising a first end cap and a second end cap, each end cap having a coaxial aperture for passage of the rotatable shaft;
(7) a first oil slinger sized to fit on the rotatable shaft for rotation therewith, said first oil slinger being positioned interiorly from said first end cap and adjacent to a first end of said bearing member to sling lubricant radially outward; and, (8) a second oil slinger sized to fit on the rotatable shaft for rotation therewith, said second oil slinger being positioned interiorly from said second end cap and adjacent to a second end of said bearing member to sling lubricant radially outward.
(1) a nonporous bearing member made of die cast aluminum alloy having a spherical shape, said bearing member having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a longitudinal window extending from its central bore to its outer surface;
(2) a contactor made of fibrous material inserted in said longitudinal window of the bearing member and adapted to contact said rotatable shaft, said contactor having a rectilinear shape;
(3) a mounting member having a cylindrical outer surface and a cylindrical inner surface;
(4) support means for supporting said bearing member inside said mounting member, said support means comprising a first retainer and a second retainer, each retainer having a coaxial aperture adapted to receive said bearing member;
(5) a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and con-tacting said contactor;
(6) cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly, said cap means comprising a first end cap and a second end cap, each end cap having a coaxial aperture for passage of the rotatable shaft;
(7) a first oil slinger sized to fit on the rotatable shaft for rotation therewith, said first oil slinger being positioned interiorly from said first end cap and adjacent to a first end of said bearing member to sling lubricant radially outward; and, (8) a second oil slinger sized to fit on the rotatable shaft for rotation therewith, said second oil slinger being positioned interiorly from said second end cap and adjacent to a second end of said bearing member to sling lubricant radially outward.
16. A bearing assembly for supporting a rotatable shaft to be journaled in the bearing assembly, comprising: a separate nonporous bearing member made of die cast aluminum alloy having a central bore sized to receive the rotatable shaft in a bearing relationship, said bearing member having a spherical shape and having a radial aperture extending from its central bore to its outer surface; a mounting member wherein said mounting member has an outer surface which is at least partially cylindrical and an inner surface which is at least partially cylindrical and wherein said mounting member is made of die cast aluminum alloy and has a radially-extending mounting flange; support means for supporting said bearing member inside said mounting member; a lubricant-impregnated wicking material, impregnated with aluminum bearing oil, located inside said bearing assembly and in said radial aperture of the bearing member, said portion located in said radial aperture being adapted to contact said rotatable shaft; and, cap means for retaining said lubricant-impregnated wicking material inside said bearing assembly.
17. A bearing assembly as defined in claim 5, wherein the bearing member is separate and has a spherical shape.
18. A bearing assembly as defined in claim 9, wherein the bearing member is separate and has a spherical shape.
19. The bearing assembly defined in claim 18 wherein the outer surface of said mounting member is entirely cylindrical and has an outside diameter sized to permit said bearing assembly to be inserted as a self contained unit in a bore in the manner of a ball bearing unit.
20. A bearing assembly as defined in claim 11, wherein the bearing member is separate and has a spherical shape.
21. A bearing assembly as defined in claim 15 wherein the bearing member is separate.
22. The bearing assembly defined in claim 21 wherein the cylindrical outer surface of said mounting member is entirely cylindrical and has an out-side diameter sized to permit said bearing assembly to be inserted as a self-contained unit in a bore in the manner of a ball bearing unit.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US8161479A | 1979-10-03 | 1979-10-03 | |
US81,614 | 1979-10-03 |
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Publication Number | Publication Date |
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CA1149853A true CA1149853A (en) | 1983-07-12 |
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ID=22165261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA000361409A Expired CA1149853A (en) | 1979-10-03 | 1980-10-02 | Cartridge bearing assembly |
Country Status (6)
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JP (1) | JPS5659018A (en) |
CA (1) | CA1149853A (en) |
DE (1) | DE3037266A1 (en) |
FR (1) | FR2466665A1 (en) |
GB (1) | GB2060091B (en) |
IT (1) | IT1133668B (en) |
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FR2536139B1 (en) * | 1982-11-17 | 1990-08-03 | Gen Electric | DYNAMOELECTRIC MACHINE, BEARING DEVICES, BEARING AND WICK ASSEMBLIES, METHODS OF ASSEMBLING A WICK AND A BEARING, AND METHOD OF MAKING A LUBRICATION ARRANGEMENT |
DE3535828C2 (en) * | 1984-10-11 | 1995-06-14 | Laing Karsten | Bearing shell for spherical bearings |
JP2513242B2 (en) * | 1987-07-22 | 1996-07-03 | 日本精工株式会社 | Hydrodynamic bearing and manufacturing method thereof |
GB9124030D0 (en) * | 1991-11-12 | 1992-01-02 | Johnson Electric Sa | A self-aligning bearing |
GB2306583A (en) * | 1995-10-28 | 1997-05-07 | Daewoo Electronics Co Ltd | Lubricated journal bearing assembly |
DE19629596A1 (en) * | 1996-07-23 | 1998-01-29 | Bosch Gmbh Robert | Small electric motor |
GB0125402D0 (en) * | 2001-10-23 | 2001-12-12 | Johnson Electric Sa | Electric motor |
DE202008015714U1 (en) * | 2008-11-27 | 2010-04-22 | Ebm-Papst St. Georgen Gmbh & Co. Kg | electric motor |
WO2012148899A1 (en) * | 2011-04-25 | 2012-11-01 | The Timken Company | Bearing and lubrication system used therewith |
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US3164422A (en) * | 1963-09-23 | 1965-01-05 | Gen Electric | Bearing lubricating and support assemblies for dynamoelectric machines |
US3393025A (en) * | 1966-01-27 | 1968-07-16 | Gen Electric | Lubrication system for bearing |
GB1296830A (en) * | 1969-02-21 | 1972-11-22 | ||
US3704923A (en) * | 1971-10-18 | 1972-12-05 | Electrohome Ltd | Bearing assembly for electric motors |
GB1359595A (en) * | 1972-02-29 | 1974-07-10 | Vandervell Products Ltd | Bearings for railway vehicle axles |
-
1980
- 1980-10-01 FR FR8021031A patent/FR2466665A1/en active Granted
- 1980-10-02 DE DE19803037266 patent/DE3037266A1/en not_active Withdrawn
- 1980-10-02 IT IT25088/80A patent/IT1133668B/en active
- 1980-10-02 CA CA000361409A patent/CA1149853A/en not_active Expired
- 1980-10-03 JP JP13862280A patent/JPS5659018A/en active Pending
- 1980-10-03 GB GB8032013A patent/GB2060091B/en not_active Expired
Also Published As
Publication number | Publication date |
---|---|
FR2466665A1 (en) | 1981-04-10 |
JPS5659018A (en) | 1981-05-22 |
DE3037266A1 (en) | 1981-04-16 |
GB2060091A (en) | 1981-04-29 |
GB2060091B (en) | 1983-09-21 |
IT8025088A0 (en) | 1980-10-02 |
FR2466665B1 (en) | 1984-12-14 |
IT1133668B (en) | 1986-07-09 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
MKEX | Expiry |