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AU647039B2 - Liquid detergents - Google Patents

Liquid detergents

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Publication number
AU647039B2
AU647039B2 AU61779/90A AU6177990A AU647039B2 AU 647039 B2 AU647039 B2 AU 647039B2 AU 61779/90 A AU61779/90 A AU 61779/90A AU 6177990 A AU6177990 A AU 6177990A AU 647039 B2 AU647039 B2 AU 647039B2
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Australia
Prior art keywords
composition
weight
hydrotroping
materials
electrolyte
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AU6177990A (en
Inventor
Mario Bulfari
Johannes Cornelis Van De Pas
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Unilever PLC
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Unilever PLC
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Priority claimed from GB8920716A external-priority patent/GB8920716D0/en
Priority claimed from EP90200290A external-priority patent/EP0385522B1/en
Priority claimed from PCT/EP1990/001046 external-priority patent/WO1991000902A1/en
Application filed by Unilever PLC filed Critical Unilever PLC
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/39Organic or inorganic per-compounds
    • C11D3/3947Liquid compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C11D17/0026Structured liquid compositions, e.g. liquid crystalline phases or network containing non-Newtonian phase
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/18Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/2003Alcohols; Phenols
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/34Organic compounds containing sulfur
    • C11D3/3418Toluene -, xylene -, cumene -, benzene - or naphthalene sulfonates or sulfates

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Detergent Compositions (AREA)

Description

LIQUID DETERGENTS
The present invention is concerned with aqueous liquid detergent compositions which contain, sufficient detergent-active material and, optionally, sufficiently dissolved electrolyte to result in a structure of lamellar droplets dispersed in a continuous aqueous phase.
Lamellar droplets are a particular class of surfactant structures which, inter alia, are already known from a variety of references, e.g. H.A.Barnes, 'Detergents', Ch.2. in K.Walters (Ed), 'Rheometry: Industrial Applications1, J. Wiley & Sons, Letchworth 1980.
Such lamellar dispersions are used to endow properties such as consumer-preferred flow behaviour and/or turbid appearance. Many are also capable of suspending particulate solids such as detergency builders or abrasive particles. Examples of such structured liquids without suspended solids are given in US patent 4 244 840, whilst examples where solid particles are suspended are disclosed in specifications EP-A-160 342; EP-A-38 101; EP-A-104 452 and also in the aforementioned US 4 244 840. Others are disclosed in European Patent Specification EP-A-151 884, where the lamellar droplets are called *spherulites* .
The presence of lamellar droplets in a liquid detergent product may be detected by means known to those skilled in the art, for example optical techniques, various rheometrical measurements. X-ray or neutron diffraction, and electron microscopy. The droplets consist of an onion-like configuration of concentric bi-layers of surfactant molecules, between which is trapped water or electrolyte solution (aqueous phase) . Systems in which such droplets are close-packed provide a very desirable combination of physical stability and solid-suspending properties with useful flow properties.
The viscosity and stability of the product depend on the volume fraction of the liquid which is occupied by the droplets. Generally speaking, when the volume fraction is around 0.6, the droplets are just touching (space¬ filling) . This allows reasonable stability with an acceptable viscosity (say no more than 2.5 Pas, preferably no more than 2.0 Pas, more preferably no more than 1 Pas at a shear rate of 21s"1) . This volume fraction also endows useful solid-suspending properties.
A problem in the formulation of liquid detergent compositions is to have a relatively high volume fraction of lamellar droplets without the occurence of flocculation of the droplets. When flocculation occurs between the lamellar droplets at a given volume fraction, the viscosity of the corresponding product will increase due to the formation of a network throughout the liquid. Flocculation may also lead to instability reflected in phase separation of the product.
It is an object of the invention to minimise the physical instability of liquid detergent compositions of the lamellar droplet type. Surprisingly it has now been found that active-structured detergent compositions which are physically unstable due to the above described flocculation effect and/or a low volume fraction of lamellar droplets, can be made more stable by the incorporation of low levels of hydrotroping agents.
Accordingly, a first embodiment of the present invention relates to a physically stable liquid detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase, said composition comprising from 0.05 to 4.0 % by weight of a hydrotroping material, wherein the corresponding composition minus the hydrotroping agent is physically unstable when stored at 25 °C for 21 days from the day of preparation.
A second aspect of the present invention is the discovery that low levels of hydrotroping agents can be used for the stabilisation of active structured liquid detergent compositions.
Accordingly the present invention relates to the use of from 0.05 to 4.0 % by weight based on the total composition, of a hydrotroping material as a stabiliser for liquid detergent compositions comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase.
In the formulating of liquid detergent compositions, it is sometimes desired to include hydrotroping materials, these materials may for example be included for providing secondary benefits, for example anti- wrinkling properties or perfume benefits or for providing other benefits such as a decrease in solubility of certain ingredients which may be prone to decomposition in sollubilised form.
It is well-known in the art to incorporate high levels, typically about 5 % by weight or more of hydrotroping materials in aqueous liquid detergent compositions. The obtained compositions are of isotropic nature, i.e. all detergent active materials are homogeneously dispersed. These liquid do not comprise a dispersion of lamellar droplets in an aqueous phase. Also these liquids do generally not have solid suspending properties. Thus up till now it has been believed that the incorporation of relatively high levels of hydrotroping materials in liquid at εrgent compositions inevitably results in the formation of an isotropic product at the expense of many advantages, including solid suspending properties.
Therefore a problem in using hydrotroping materials in liquid detergent compositions of the lamellar droplet type is that the hydrotroping materials tend to "dissolve" the detergent active materials from the lamellar droplets into the aqueous phase, therewith possibly reducing the physical stability and/or solid suspending properties.
It has now been found that the use of relatively high levels of hydrotroping materials in liquid detergent compositions of the lamellar droplet type is possible, when the hydrotroping materials are used in combination with an effective amount of a salting-out electrolyte.
Accordingly a third aspect of the present invention relates to a liquid detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase, said composition comprising at least 1.0 % by weight of a hydrotroping material and an effective amount of a salting out electrolyte.
A fourth aspect of the present invention is the discovery that relatively high levels of hydrotroping agents can be incorporated into liquid detergent compositions of the lamellar droplet type, when this composition also comprises relatively high levels of a salting-out electrolyte.
Accordingly the present invention also relates to a liquid detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous c .tinuous phase, said composition comprising from 1.0 to 50.0 % by weight of a hydrotroping material and from 1.0 to 50.0 % by weight of a salting out electrolyte.
Compositions of the invention are preferably physically stable. Furthermore compositions according to the invention which contain low levels of hydrotroping materials are preferably physically unstable in the absence of hydrotropes. In the context of the present invention, physical stability for these systems can be defined in terms of the maximum separation compatible with most manufacturing and retail requirements. That is, the "stable* compositions will yield no more than 2% by volume phase separation as evidenced by appearance of 2 or more separate phases when stored at 25°C for 21 days from the time of preparation.
Liquid detergent compositions according to the invention are preferably volume stable in that they show less than 25 %, preferably less than 10 %, more preferably less than 5 % volume increase during storage at a temperature between 20 and 37 °C for a period for three months after preparation.
For the purpose of this invention a hydrotroping material is a component, which, when added to a standard lamellar droplet type liquid detergent compositions, in a large amount (say 5% by weight) without the addition of an effective amount of salting-out electrolyte, destabilises the dispersed lamellar phase, therewith causing the -at least partly- breaking down of this phase into an L2, active rich L-^ or isotropic micellar structure. 2 and L-^ phases are for example described by G.J.T. Tiddy, in Physical Reports 57, No 1 (1980) 1- 46. The presence of such an isotropic micellar structure may in so. a instances be evidenced by the forming of a separate isotropic phase; also possible is that the micellar structure is present in the continuous aqueous base of the product, then the presence may be evidenced by the fact that the aqueous phase -when isolated- contains more than 1% by weight of surfactant materials.
For the purpose of the present invention the preferred standard composition for distinguishing between hydrotroping materials and non-hydrotroping materials has the following formulation:
The level of Na-Citrate in the standard composition is at least 5 parts by weight, more preferably however the level of Na-Citrate is 10 parts by weight.
Suitable hydrotroping materials for use in compositions of the present invention may for example be selected from the class of hydrotroping materials which have hitherto been suggested for use in isotropic detergent compositions. Examples of suitable materials are: (i) the alkali metal aryl sulphonates, preferably the sodium aryl sulphonates for example sodium xylene sulphonate, sodium toluene sulphonate, sodium cumene sulphonate, sodium tetralin sulphonate, sodium naphtalene sulphonate and the short chain alkyl derivatives thereof. (ii) mono- or di-hydric alcohols or derivatives thereof such as lower alcohols such as ethanol or isopropanol, propyleneglycol, ethylene glycol; alcohol derivative such as mono- or triethanolamine or 1,2 propylene glycol dibuthyl ether; and higher alcohols, such as C3_10 alcohols preferably having a carbon chain length which is at least 4 carbon atoms shorter than the average chain length of the hydrocarbyl chain of the surfactant materials used in the composition.
(iii) Hydrocarbon materials such as for example C8_12 parafins (e.g. SHELL SOLT ex SHELL) , preferably for these materials the carbon chain length of the hydrocarbon chain is at least 2 carbon atoms shorter than the average chain length of the hydrocarbyl chain of the surfactants uses in the composition. (iv) Organic solvent materials such as limonene, linalol, benzyl alcohol, diglyme, dibuthyl phtalate and terpene.
Also mixtures of two or more hydrotroping agents may be used. For the purpose of this invention glycerol is not a hydrotroping agent. Preferred hydrotroping materials are the lower alcohols such as ethanol.
The level of hydrotroping material in compositions of the present invention can be varried in a wide range but for obtaining a stabilising effect the preferred levels of hydrotroping materials are in the range from 0.05 to 4.0 % by weight of the composition, more preferred from 0.1 to 3.0%, especially preferred from 0.15 to 2.0 % by weight of the composition, most preferred from 0.2 to 1.0 %. For use in combination with relatively high levels of salting out electrolytes, the preferred level of hydrotoping materials is at least 1.0 % by weight and less than 50 % by weight, more preferably from 4.0 to 40.0 %, especially preferred from 6.0 to 30.0 % by weight of the composition, most preferred from 8.0 to 20.0 %.
Co positi ns of the invention also comprise detergent active materials, preferably at a level of from 1 to 70% by weight of the composition, more preferred a level of 5 to 50 % by weight, most preferred from 10 to 40 % by weight.
In the case of blends of surfactants, the precise proportions of each component which will result in such stability and viscosity will depend on the type(s) and amount(s) of the electrolytes, as is the case with conventional structured liquids.
In the widest definition the detergent-active material in general, may comprise one or more surfactants, and may be selected from anionic, cationic, nonionic, zwitterionic and amphoteric species, and (provided mutually compatible) mixtures thereof. For example, they may be chosen from any of the classes, sub-classes and specific materials described in 'Surface Active Agents' Vol.I, by Schwartz & Perry, Interscience 1949 and 'Surface Active Agents* Vol.II by Schwartz, Perry & Berch (Interscience 1958) , in the current edition of "McCutcheon's Emulsifiers & Detergents" published by the McCutcheon division of Manufacturing Confectioners Company or in •Tensid-Taschenbuch' , H.Stache, 2nd Edn. , Carl Hanser Verlag, Mϋnchen & Wien, 1981.
Suitable nonionic surfactants include, in particular, the reaction products of compounds having a hydrophobic group and a reactive hydrogen atom, for example aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides, especially ethylene oxide, either alone or with propylene oxide. Specific nonionic detergent compounds are alkyl (C6-C18) primary or secondary linear or branched alcohols with ethylene oxide, and products made by condensation of ethylene oxide with the reaction products f propylene oxide and ethylenediamine. Other so-called nonionic detergent compounds include long chain tertiary amine oxides, long-chain tertiary phosphine oxides and dialkyl sulphoxides.
Also possible is the use of salting out resistant active materials, such as for example described in EP 328 177, especially the use of alkyl poly glycoside surfactants, such as for example disclosed in EP 70 074.
Preferably the level of nonionic surfactants is more than 1 % of the composition, preferably from 2.0 to 20.0% by weight of the composition, more preferred from 3.0 to 6.0 %. Especially preferred nonionic materials for use in compositions of the present invention are ethoxylated alcohols comprising from 2 to 10 EO groups. Advantageous materials are for instance Synperonic A7, Synperonic A5 and Synperonic A3 (ex ICI) or mixtures thereof.
Compositions of the present invention preferably contain anionic surfactant ingredients, which are preferably present in combination with the above mentioned nonionic materials. Suitable anionic surfactants are usually water-soluble alkali metal salts of organic sulphates and sulphonates having alkyl radicals containing from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl portion of higher acyl radicals. Examples of suitable synthetic 10 anionic detergent compounds are sodium and potassium alkyl sulphates, especially those obtained by sulphating higher (C8-C18) alcohols produced, for example, from tallow or coconut oil, sodium and potassium alkyl (Cg-C 0) benzene sulphonates, particularly sodium linear secondary alkyl (C10~c15) benzene sulphonates; sodium alkyl glyceryl ether sulphates, especially those ethers of the hie _ar alcohols derived from tallow or coconut oil and synthetic alcohols derived from petroleum; sodium coconut oil fatty monoglyceride sulphates and sulphonates; sodium and potassium salts of sulphuric acid esters of higher (C8-C18) fatty alcohol-alkylene oxide, particularly ethylene oxide, reaction products; the reaction products of fatty acids such as coconut fatty acids esterified with isethionic acid and neutralized with sodium hydroxide; sodium and potassium salts of fatty acid amides of methyl taurine; alkane monosulphonates such as those derived by reacting alpha-olefins (C8-C2o) with sodium bisulphite and those derived from reacting paraffins with S02 and Cl2 and then hydrolyzing with a base to produce a random sulponate; and olefin sulphonates, which term is used to describe the material made by reacting olefins, particularly C10~c20 alpha-olefins, with S03 and then neutralizing and hydrolyzing the reaction product. The preferred anionic detergent compounds are sodium (c ll~c15) alkyl benzene sulphonates and sodium and potassium primary (Cιo-C18) alkyl sulphates.
It is also possible, and sometimes preferred, to include an alkali metal soap of a mono- or di-carboxylic acid, especially a soap of an acid having from 12 to 18 carbon atoms, for example oleic acid, ricinoleic acid, and fatty acids derived from castor oil, rapeseed oil, groundnut oil,coconut oil, palmkernel oil or mixtures thereof. The sodium or potassium soaps of these acids can be used.
The compositions preferably also contain a salting out electrolyte. For obtaining the stabilising effect as described above for the first and second embodiment of the invention, the salting out electrolytes are optional, though preferred ingredients.
According to the third aspect of the invention the salting-out electrolyte is present in an effective amount. This effective amount can be determined by adjusting the amount of electrolyte while keeping the relative amounts of the other ingredients constant. The effective amount of electrolyte in the level wherein the detergent active materials are predominantly present in the lamellar droplets and not in micellar form and wherein the composition is preferably physically stable. Preferably the level of electrolyte is chosen such that after centrifuging the composition for 17 h at 750 G the level of surfactant in the aqueous phase is less than 5% by weight, more preferably less than 2%, most preferably less than 1%.
According to the fourth aspect of the invention the level of salting-out electrolytes is preferably from 1 to 50 % by weight. The same levels of salting-out electrolytes are preferred for the other embodiments of the invention. More preferably the level of salting-out electrolytes is from 5 to 45%, most preferably from 10 to 35 % by weight. Salting-out electrolyte has the meaning ascribed to in specification EP-A-79 646, that is those materials having a lyotropic number of less than 9.5. Optionally, some salting-in electrolyte (as defined in the latter specification) may also be included. Preferred salting-out electrolytes are for example citrates, borates, formates and tripolyphosphates. Preferred salting-in electrolytes are NaCl and Na- acetate. In any event, it is preferred that compositions according to the present invention include detergency builder material, some or all of which may be electrolyte.
Examples of phosphorus-containing inorganic detergency builders include the water-soluble salts, especially alkali metalpyrophosphates, orthophosphates, polyphosphates and phosphonates. Specific examples of inorganic phosphate builders include sodium and potassium tripolyphosphates, phosphates and hexametaphosphates. Phosphonate sequestrant builders may also be used.
Examples of non-phosphorus-containing inorganic detergency builders, when present, include water-soluble alkali metal carbonates, bicarbonates, silicates and crystalline and amorphous aluminosilicates. Specific examples include sodium carbonate (with or without calcite seeds) , potassium carbonate, sodium and potassium bicarbonates, silicates and zeolites.
It has been found that the stabilising effect of the hydrotroping agent is especially noticeable in compositions containing zeolite builders, especially in compositions containing high levels of zeolite builders, for example of from 10 to 30 % by weight of the compositions, more preferred from 15 to 20%.
In the context of inorganic builders, we prefer to include electrolytes which promote the solubility of other electrolytes, for example use of potassium salts to promote the solubility of sodium salts. Thereby, the amount of dissolved electrolyte can be increased considerably (crystal dissolution) as described in UK patent specification GB 1 302 543.
Examples of organic detergency builders, when present, include the alkaline metal, ammonium and substituted ammonium polyacetates, carboxylates, polycarboxylates, polyacetyl carboxylates and polyhydroxysulphonates. Specific examples include sodium, potassium, lithium, ammonium and substituted ammonium salts of ethylenediaminetetraacetic acid, nitrilitriacetic acid, oxydisuccinic acid, melitic acid, benzene polycarboxylic acids, tartrate mono succinate, tartrate di succinate and citric acid.
In the context of organic builders, it is also desirable to incorporate polymers which are only partly dissolved, in the aqueous continuous phase as described in EP 301.882. This allows a viscosity reduction (due to the polymer which is dissolved) whilst incorporating a sufficiently high amount to achieve a secondary benefit, especially building, because the part which is not dissolved does not bring about the instability that would occur if substantially all were dissolved. Typical amounts are from 0.5 to 4.5% by weight. Surprisingly it has been found that the effectiveness of these polymer builder polymers is enhanced due to the presence of low levels of hydrotroping materials as presently claimed.
It is further possible to include in the compositions of the present invention, alternatively, or in addition to the partly dissolved polymer, yet another polymer which is substantially totally soluble in the aqueous phase and has an electrolyte resistance of more than 5 grams sodium nitrilotriacetate in 100ml of a 5% by weight aqueous solution of the polymer, said second polymer also having a vapour pressure in 20% aqueous solution, equal to or less than the vapour pressure of a reference 2% by weight or greater aqueous solution of polyethylene glycol having an average molecular weight of 6000; said second polymer having a molecular weight of at least
1000. use of such polymers is generally described in our EP 301,883. Typical levels are from 0.5 to 4.5% by weight.
The viscosity of compositions according to the present is preferably less than 2500 mPas, especially preferred less than 2000 mPas, more preferred less than 1500 Pas, most preferred between 30 and 1000 mPas at 21 s-1.
One way of regulating the viscosity and stability of compositions according to the present invention is to include viscosity regulating polymeric materials.
Viscosity and/or stability regulating polymers which are preferred for incorporation in compositions according to the invention include deflocculating polymers having a hydrophilic backbone and at least one hydrophobic side chain. Such polymers are for instance described in our copending European application 89201530.6. (EP 346 995).
Also preferably compositions of the invention have solid suspending properties, most preferably they do not yield any visible sedimentation after storage for 3 weeks at 21°C when 10% of a solid particulate material e.g. calcite or zeolite is incorporated.
Compositions of the invention preferably contain from 10-80% by weight of water, more preferably 15-60%, most preferably 20-50%.
Apart from the ingredients already mentioned, a number of optional ingredients may also be present, for example lather boosters such as alkanolamides, particularly the monoethanolamides derived from palm kernel fatty acids and coconut fatty acids, fabric softeners such as clays, amines and amine oxides, lather depressants, oxygen-releasing bleaching agents such as sodium perborate and sodium percarbonate, peracid bleach precursors chlorine-releasing bleaching agents such as trichloroisocyanuric acid, inorganic salts such as sodium sulphate, and, usually present in very minor amounts, fluorescent agents, perfumes, enzymes such as proteases, amylases and lipases (including Lipolase (Trade Mark) ex Novo) , germicides and colourants.
An especially preferred embodiment of the present invention relates to the combined use of bleach ingredients and hydrotroping materials in liquid detergent compositions of the lamellar droplet type. Surprisingly it has been found that the use of relatively high levels of hydroptroping materials enhances the stability of the bleach ingredient, especially when partially insoluble bleaches such as sodium perborate are used. Preferably the level of bleach material, especially of peroxygen bleach material, more preferably of perborate or percarbonate bleach material is from 1- 25 % by weight of the composition, more preferred from 3- 20 %, most preferred from 5 - 15 %.
Preferably when bleach materials are used in combination with hydrotroping materials, the following provisos apply:
(a) if the hydrotroping material is a polyhydric alcohol used at a level of from 1-20 % of the composition, then the composition does not comprise a bleach material in combination with a metaborate electrolyte; and
(b) if the composition comprises minor amounts of hydrotrope other than water-miscible solvents, then the composition does not comprise a peroxygen bleach compound and shows less than 25 % volume increase when stored at .0-37 °C for three months.
In another preferred embodiment of the invention, compositions comprise salting-out electrolyte, water and hydrotrope, wherein the weight ratio of water to hydrotrope is between 20:1 and 1:1, more preferably between 10:1 and 3:1. The weight ratio of salting out electrolyte to hydrotrope is preferably from 20:1 to
1:1, more preferably 10:1 to 2:1, most preferably 8:1 to 4:1. The weight ratio of water to electrolyte is preferably from 10:1 to 1:1, more preferably 8:1 to 2:1, most preferably 6:1 to 4:1.
Compositions of the invention may be prepared by any conventional method for the preparation of liquid detergent compositions. A preferred method involves the dispersing of the electrolyte ingredient together with the minor ingredients except for the temperature sensitive ingredients -if any- in water of elevated temperature, followed by the addition of the builder material, the hydrotroping material and the detergent active material under light stirring and finally cooling the mixture and adding any temperature sensitive minor ingredients such as enzymes, perfumes etc.
In use the detergent compositions of the invention will be diluted with wash water to form a wash liquor for instance for use in a washing machine. The concentration of liquid detergent composition in the wash liquor is preferably from 0.1 to 10 %, more preferred from 0.1 to 3% by weight.
To ensure effective detergency, the liquid detergent compositions should be alkaline, and it is preferred that they should provide a pH within the range of about 8.5 to 12, preferably about 9 to about 11, when used in aqueous sr \utions of the composition at the recommended concentration. To meet this requirement, the undiluted liquid composition should also be of a pH above 7, for example about pH 7.5 to about 12.5. It should be noted that an excessively high pH, e.g. over about pH 13, is less desirable for domestic safety. If hydrogen peroxide is present in the liquid composition, then the pH of the composition is generally from 7.5 to 10.5, preferably 8 to 10, and especially 8.5 to 10, to ensure the combined effect of good detergency and good physical and chemical stability. The ingredients in any such highly alkaline detergent composition should, of course, be chosen for alkaline stability, especially for pH-sensitive materials such as enzymes, and a particularly suitable proteolytic enzyme. The pH may be adjusted by addition of a suitable alkaline material.The invention will now be illustrated by way of the following Examples. In all Examples, unless stated to the contrary, all percentages are by weight
EXAMPLE I
Liquid detergent compositions of the following formulation were prepared by heating the water to 50 °C and mixing the fluorescer, the Calcium chloride,
Dequest, silicone glycerol, borax and the hydroxide into the liquid, followed by the addition of the zeolite material «. _d the SXS material. A premix of the ABS material and the Synperonic material is added to the system under stirring. The pH of the product is adjusted to about 7.5. Finally the product is cooled to ambient temperature and the remaining ingredients are added and the product is stored for three weeks at 25 °C.
*) linear alkyl benzene sulphonate (SIRENE X12 L) **) Wessalith P ***) ex BASF
****) sodium xylene sulphonate Compositions A and B were both lamellar structured liquid detergent compositions having solid suspending properties. Composition A, outside the scope of the present invention, had direct after preparation a viscosity of 1270 mPas at 21 s"1. After three weeks storage at 25 °C the compositions showed 10 % by volume phase sep j-ation. Composition B according to the invention had an initial viscosity of 890 mPas at 21 s"1 and showed no visible phase separation after storage for three weeks at 25 °C.
EXAMPLE II
The following compositions were prepared as in Example 1.
Both compositions were stable liquid detergents having a lamellar structure. The corresponding compositions minus the hydrotroping material were physically unstable (some phase separation upon storage) Example III
The following compositions were made by mixing the ingredients in the order as indicated.
Component Composition (in parts bv weight) 1 2 3 4
ABS -28-
Synperionic A7 12-
Water -60-
Na-citrate -10-
Ethanol 2.5 5.0 10 physical
Stability unstable stable unstable unstable
This example illustrates that low levels of hydrotroping materials can have a stabilising effect on liquid detergent compositions of the lamellar droplet type, while higher levels of hydrotroping material may cause physical instability due to the breaking of the lamellar structure.
Example IV
The following formulation was prepared by adding the ingredients to water in the order listed.
Ingredient (wt parts) B
Na LAS
Synperonic A7 water Na-citrate polymer1) ethanol
physically stable ? just no yes just unstable stable
Isotropic active rich phase present? no yes no no
-1) polymer A-11 as described in EP 346 995.
Example V
The following compositions were made by adding the ingredients in the listed order to water under stirring.
Ingredient (% wt) 1 2
Na LAS
Synperonic A7
Na-citrat borax Glycerol monoethanolamine triethanolamine savinase
Tinopal CBS-X polymer1) water < balance >
stable ? yes yes
Isotropic active rich phase present ? no no
1) Polymer A-11 as described in EP 346 995
Example VI
The following compositions were prepared by adding the electrolyte together with the minor ingredients except for the perfume and the enzymes to water of elevated temperature, followed by the addition of the detergent active mat rial as a premix under stirring and thereafter cooling the mixture and adding the enzymes, perfumes and the bleach.
INGREDIENT f% WT) A B
Na-Dobs
Synperonic 7 Glycerol
Metaborate
Nacitrate/ Citric acid1)
Dequest 2060S (as 100%)
Na-perborate tetrahydrate3) Enzyme, Alcalase
CaCl2.2H20
Fluorescer, Tinopal CBSX
Silicon, Dow Corning DB100
Perfume deflocculating polymer4) ethanol water pH
1) This mixture is used to adjust the final pH. ) Expressed as % of analysed enzyme level in the fresh sample.
3) As 100 % perborate, added as a dispersion (Proxsol ex ICI, approximate 65% perborate dispersion in water with an average perborate particle size of 40 micrometer) . 4) Deflocculating polymer of formula I of EP 346 995, wherein x=50, y=0, R5=H, R6=CH3, Rx= -CO-O, R2 and R3 are absent, R4= -C1 H25, mW= 7,500.
5) wt% -approximate- of total perborate, obtained by removal of the undissolved bleach particles by mild centrifugation.
6) Not measured
The obtained products had the following characteristics:
B
Volume stability (% volume 0 0 increase, 3 months 25 °C) clear layer separation no no
(3 weeks 37 °C) solid sedimentation no no
(3 weeks 37 °C)
Viscosity 21 s-1 dissolved perborates5) bleach activity
(2 months ambient T) enzyme activity 83 70
(2 months ambient T)2)
Comparative examples
A composition as described in example IX of EP 293 040 (P&G) was prepared by adding the following ingredients in the order listed under stirring:
Ingredient % wt
Water 32
Ethanol 5 butyldiglycolether 5 Linear DOBS 13
Nonionic 3.5
Sodium cocoylsulfate 3.0 coconut fatty acid 1 oleic acid 2 EDTA 1
STP 15 sodium perborate.H20 13 sodium formate 1 protease 0.5 sodium hydroxide to pH 11 perfume/minors balance
When the composition was made under normal stirring conditions, the resulting product was pasty to very viscous, while the bleach ingredient caused an unacceptable degree of moussing; when the composition was made under gentle stirring conditions, the viscosity of the final product was 2370 mPas at 21 s"1 and the product was volume instable (20-25 % volume increase after storage for 1 week at 37 °C) and physically unstable (7 % phase separation after storage for 1 week at 37 °C, some phase separation after storage for 1 week at ambient temperature) . This example illustrates that compositions as disclosed in EP 293 040 are difficult to reproduce and suffer from an unacceptable high viscosity and/or volume instability and/or physical instability. A compositiom according to example 70 of US 4,618,446 (A&W) was prepared by adding the NaOH to the water at ambient temperature, followed by the addition of the surfactants, the remaining electrolytes and the remaining ingredients.
wt
1) anhydrous STP
The same composition was prepared wherein the SXS was omitted. Both compositions were stored for 21 and 42 days at 25 °C.
The composition without the SXS ingredient was physically stable (no phase separation after storage) , the composition with SXS was physically stable after 21 days of storage, but unstable after 6 weeks. The viscosity of the composition without SXS was 2,750 mPas at 21 s"1, the viscosity of the composition with SXS was 3,800 mPas.
This example illustrates that compositions as disclosed in US 4,618,446 do not comprise SXS as a stabiliser; furthermore compositions according to this patent appear of high viscosity.

Claims (10)

1. A physically stable liquid' detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase, said composition comprising from 0.05 to 4.0 % by weight of a hydrotropi material, wherein the corresponding composition minus the hydrotroping agent is unstable when stored at 25 °C for 21 days from the day of preparation.
2. The use of from 0.05 to 4.0 % by weight based on the total composition, of a hydrotroping material as a stabiliser for liquid detergent compositions comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase.
3. A liquid detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase, said composition comprising at least 1.0 % by weight of a hydrotroping material and an effective amount of a salting out electrolyte.
4. A liquid detergent composition comprising a dispersion of lamellar droplets of detergent active materials in an aqueous continuous phase, said composition comprising from 1.0 to 50.0 % by weight of a hydrotroping material and from 1.0 to 50.0 % by weight of a salting out electrolyte.
5. Composition or use according to one or more of the claims 1-4, wherein the hydrotroping material is selected from the group of
(i) alkali metal aryl sulphonates (ii) mono- or dihydric alcohols (iii) hydrocarbons materials (iv) organic solvent materials or mixtures thereof.
6. Composition or use according to one or more of the claims 1-4, wherein the composition comprises from 1-70 % by weight of detergent active materials.
7. Composition or use according to one or more of the claims 1-4, wherein the composition has a viscosity at 21 s*"1 of less than 2500 mPas, a pH of from 7.5 to 12.5 and is physically stable and volume stable.
8. Composition or use according to one or more of the claims 1-4, wherein the composition comprises a bleach material, preferably in an amount corresponding to 1-40 % by weight of bleach material, with the provisos that:
(a) if the hydrotroping material is a C***^ polyhydric alcohol used at a level of from 1-20 % of the composition, then the composition does not comprise a bleach material in combination with a metaborate electrolyte; and
(b) if the composition comprises minor amounts of hydrotrope, then the composition does not comprise a peroxygen bleach compound and shows less than 25 % volume increase when stored at 20-37 °C for three months.
9. Composition ot use according to one or more of the claims 1-4, wherein the composition comprises salting-out electrolyte and hydrotrope wherein the weight ratio of water to hydrotrope is from 20:1 to 1:1 and the weight ratio of salting-out electrolyte to hydrotrope is from 20:1 to 1:1 and the weight ratio of water to electrolyte is 10:1 to 1:1.
10. Use of a composition according to one or more of the claims 1, 3 or 4 for the cleaning of fabrics.
AU61779/90A 1989-09-13 1990-08-28 Liquid detergents Ceased AU647039B2 (en)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
GB8920716 1989-09-13
GB8920716A GB8920716D0 (en) 1989-09-13 1989-09-13 Liquid detergents
EP90200290 1990-02-08
EP90200290A EP0385522B1 (en) 1989-02-27 1990-02-08 Liquid detergent composition
WOEP9001046 1990-06-27
EP90201701 1990-06-27
PCT/EP1990/001046 WO1991000902A1 (en) 1989-07-13 1990-06-27 Liquid bleach composition
EP90201701 1990-06-27

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AU6177990A AU6177990A (en) 1991-04-18
AU647039B2 true AU647039B2 (en) 1994-03-17

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WO1996033258A1 (en) * 1995-04-20 1996-10-24 Albright & Wilson Uk Limited Stabilised aqueous suspensions of bleach containing perborate particles

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GB1569617A (en) * 1976-03-08 1980-06-18 Procter & Gamble Liquid detergent composition
GB2021141B (en) * 1977-12-09 1982-06-16 Albright & Wilson Concentrated aqueous surfactant compositions
ES475852A1 (en) * 1977-12-09 1980-03-01 Albright & Wilson Preparation of concentrated aqueous suractant composition
GB2031941B (en) * 1978-02-07 1982-06-30 Albright & Wilson Concentrated aqueous surfactant compositions
US4440665A (en) * 1978-05-26 1984-04-03 Albright & Wilson Limited Concentrated aqueous surfactant compositions
GB2023637B (en) * 1978-05-26 1982-06-23 Albright & Wilson Concentrated aqueous surfactant compositions
FR2521135B1 (en) * 1982-02-05 1986-05-09 Oreal POLYANIONIC COMPOUNDS, PROCESS FOR THE PREPARATION THEREOF, AND COMPOSITIONS CONTAINING THEM
GB8334250D0 (en) * 1983-12-22 1984-02-01 Albright & Wilson Liquid detergent compositions
GB8713574D0 (en) * 1987-06-10 1987-07-15 Albright & Wilson Liquid detergent compositions
GB8718215D0 (en) * 1987-07-31 1987-09-09 Unilever Plc Liquid detergent compositions
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DE69014207T3 (en) 1999-03-18
DE69014207T2 (en) 1995-03-23
DE69014207D1 (en) 1994-12-22
ES2066216T3 (en) 1995-03-01
JPH0774360B2 (en) 1995-08-09
AU6177990A (en) 1991-04-18
WO1991004314A1 (en) 1991-04-04
BR9007641A (en) 1992-07-07
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EP0491723A1 (en) 1992-07-01
JPH05500075A (en) 1993-01-14

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