AU2001280660A1 - Micro-machined absolute pressure sensor - Google Patents
Micro-machined absolute pressure sensorInfo
- Publication number
- AU2001280660A1 AU2001280660A1 AU2001280660A AU2001280660A AU2001280660A1 AU 2001280660 A1 AU2001280660 A1 AU 2001280660A1 AU 2001280660 A AU2001280660 A AU 2001280660A AU 2001280660 A AU2001280660 A AU 2001280660A AU 2001280660 A1 AU2001280660 A1 AU 2001280660A1
- Authority
- AU
- Australia
- Prior art keywords
- nonconductive
- semiconductor membrane
- semiconductor
- layer
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Description
MICRO-MACHINED ABSOLUTE PRESSURE SENSOR
Field of the Invention
The present invention generally concerns pressure sensors, and more particularly, concerns micro-machined absolute pressure sensors and a process for making the same.
Background of the Invention
The recent progress in micro-fabrication and micro-machining technologies is transforming the field of solid-state transducers, making possible the production of micro- electromechanical systems (MEMS). In general, MEMS refers to the integration of sensors, actuators, and electronics using techniques originating in the semiconductor industry to realize miniature, high-performance, low-cost, electromechanical systems, with minimum feature sizes measured in microns. Miniaturization of mechanical systems in this manner is particularly attractive, since micro-mechanical devices and systems are inherently smaller, lighter, faster, and usually more precise than their macroscopic counterparts. MEMS devices are typically developed using computer-aided design (CAD) techniques created to facilitate VLSI (very large scale integration) production, and are typically batch produced using VLSI-based fabrication tools. Like integrated circuits, MEMS devices are rapidly progressing toward smaller size, higher speed, and greater functionality. Furthermore, because of batch processing, another major benefit of MEMS technology is its ability to drive down component cost.
Examples of MEMS devices include miniature fluid-pressure sensors and flow sensors, accelerometers, gyroscopes, and micro-optical devices. With a projected market of several billion dollars, pressure sensors are among the most important MEMS devices. While a majority of the semiconductor-based pressure transducers employ piezoresistive elements, devices that measure pressure based on changes in capacitance have become the focus for new developments to achieve higher pressure sensitivity, lower temperature sensitivity, and reduced power consumption. As with typical capacitors, these devices generally include a pair of conductive elements that are separated by a space. One or both of the elements flexes in response to pressure variations, thereby causing the capacitance measured between the conductive elements to change.
A capacitive pressure sensor disclosed in U.S. Patent No. 4,853,699 has a generally hat-shaped semiconductor membrane that is attached around its periphery to a substrate to form a sealed reference cavity. A conductive pad is disposed within the reference cavity. When a voltage differential is applied between the conductive pad and the semiconductor membrane, a capacitive charge is stored by the device. As the external pressure changes,
the semiconductor membrane flexes, reducing the distance between the conductive elements, and thus changing the capacitance of the sensor.
In the method disclosed in the above-noted patent, the semiconductor membrane is fabricated by first forming a post of an etchable material on the surface of the substrate. Etchable silicon dioxide ridges at a height lower than the post are then formed on the substrate extending inwardly to contact the post. Polycrystalline silicon is deposited over the post and ridges, and the substrate is then etched to remove the post and the silicon dioxide ridges, leaving the polysilicon. This process forms a cavity with a plurality of channels extending therethrough. In order to seal the cavity, the substrate is exposed to a gas or vapor atmosphere, which causes growth of a material in the channels, closing them.
In many applications, it is necessary to measure pressure with a very high resolution, over a wide temperature range (e.g., -25°C through 85°C). Additionally, it is often necessary to sense absolute pressure. In order to monitor absolute pressure, a pressure transducer must include a vacuum-sealed reference cavity. Such a reference cavity cannot be obtained using the method and structure disclosed in the above-identified patent. No prior art MEMS devices are known that can provide a high resolution, absolute pressure measurement. Accordingly, it would be desirable to provide a capacitive micro- machined absolute pressure sensor having a vacuum-sealed , reference cavity. Additionally, it would be desirable to produce such a sensor using a batch process that reduces the number of processing steps and masks required, compared with prior art processing methods for producing similar devices.
Summary of the Invention
In accord with the present invention, an absolute pressure sensor including a vacuum-sealed reference cavity and method for making the sensor by micromachining a silicon substrate is provided. The sensor includes a flexible semiconductor membrane defining a cavity that is bonded to a substrate, preferably glass or silicon, under a high vacuum to form a vacuum-sealed reference cavity using a combination of eutectic and anodic bonding techniques. A first conductor is disposed within the cavity, and a transfer lead extends therefrom through the cavity wall. A nonconductive pad, preferably made of a dielectric material, is disposed between the transfer lead and the semiconductor membrane so as to electrically isolate the semiconductor membrane from the transfer lead. Additionally, a second conductor is connected to the semiconductor membrane. When a voltage differential is applied across the two conductors, a capacitive charge is built up between the first conductor and the semiconductor membrane. As the external pressure changes, the semiconductor membrane flexes, changing the distance between portions of the membrane and the first conductor, causing the capacitance to change.
The absolute pressure sensor is preferably fabricated using a batch manufacturing process. First, a plurality of cavities are formed in the top surface of a silicon wafer,
preferably by applying a first mask to the silicon wafer and bulk machining the silicon wafer with a chemical etchant. A semiconductor layer is then formed over the top surface of the silicon wafer and the plurality of cavities through boron diffusion. A plurality of dielectric pads are then formed adjacent to corresponding cavities using a second mask. Next, a nonconductive bonding layer is formed over the semiconductor layer and the plurality of dielectric pads by deposition of polysilicon or amorphous silicon. Material in proximity to each cavity is etched away from the silicon wafer using a third mask so as to define a plurality of individual sensor membranes. Each membrane comprises a welled portion connected to a planar periphery upon which a dielectric pad is disposed. The silicon wafer is next turned over, and the peripheries of the membranes are bonded to a nonconductive substrate, preferably glass, on the upper surface of which are disposed a plurality of conductors arranged so as to provide a pair of conductors for each sensor membrane. The silicon wafer and the nonconductive substrate are bonded in a vacuum so that when the bonding layer of each membrane is bonded to the top surface of the nonconductive substrate, a plurality of vacuum-sealed reference cavities are formed, each reference cavity having a pair of conductors extending therefrom. One of the conductors extends into the reference cavity and is electrically isolated from the membrane by the dielectric pad, and the other conductor is in electrical contact with the semiconductor membrane. Preferably, the conductors are produced by depositing gold on the nonconductive substrate. If the nonconductive substrate is glass, an electrostatic bonding process is performed that causes the gold to migrate into the bonding layer and form a eutectic seal with the glass. The dielectric pad prevents the gold from the lead connecting the conductor disposed in the cavity from reaching the semiconductor membrane, while a portion of the gold in the other conductor, which comprises a contact, migrates through the bonding layer to form an electrical contact with the semiconductor membrane. After bonding is completed, excess portions of the silicon wafer and the nonconductive substrate are removed to define the final shape of the sensor.
Brief Description of the Drawing Figures
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same becomes better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
FIGURE 1 is a process flow chart illustrating the processing steps used to fabricate an absolute pressure sensor in accord with the present invention;
FIGURE 2 is a cross-sectional view showing the construction of the absolute pressure sensor after a first processing step, in which a recess is etched into a silicon substrate and a semiconductor layer is formed;
FIGURE 3 is a cross-sectional view showing the construction of the absolute pressure sensor after a second processing step, in which a dielectric pad is deposited adjacent to the recess;
FIGURE 4 is a cross-sectional view showing the construction of the absolute pressure sensor after a third processing step, in which a bonding layer is deposited over the dielectric pad and the semiconductor layer;
FIGURE 5 is a cross-sectional view showing the construction of the absolute pressure sensor after a fourth processing step, in which bulk machining is performed to defined an outline for the sensors membrane;
FIGURE 6 is a cross-sectional view showing the construction of the absolute pressure sensor after a fifth processing step, in which the bonding layer is bonded to a nonconductive substrate under a vacuum to form a vacuum-sealed reference cavity;
FIGURE 7 is a cross-sectional view showing the final configuration of the absolute pressure sensor after a sixth processing step, in which bulk machining is used to define the final shape of the sensors semiconductor membrane;
FIGURE 8 is a plan view showing the construction of the absolute pressure sensor after the second processing step;
FIGURE 9 is a plan view showing the construction of the absolute pressure sensor after the fourth processing step;
FIGURE 10 is a cross-sectional view taken along section line 10-10 of FIGURE 7, showing the positional relationship between the semiconductor membrane and a set of conductors disposed on the nonconductive substrate;
FIGURE 11 is a plan view showing a plurality of absolute pressure sensors being fabricated during the fourth processing step, using a batch process;
FIGURE 12 is a plan view showing an arrangement of a plurality of sets of conductors on the nonconductive substrate for use in the batch process; and
FIGURES 13A and 13B are cross-sectional views of the absolute pressure sensor illustrating (in a somewhat exaggerated manner) how the semiconductor membrane flexes, varying the capacitance of the sensor, in response to a change in external pressure.
Description of the Preferred Embodiment
With reference to FIGURES 1 and 2, the process for manufacturing an absolute pressure sensor in accord with the present invention begins with a first processing step 10, in which a semiconductor membrane 12 is formed on a silicon substrate 14. In general, a plurality of pressure sensors of the type described below are preferably manufactured in a batch process following steps somewhat like those used in semiconductor manufacturing processes. Accordingly, silicon substrate 14 will typically comprise a four-, six-, or eight- inch silicon wafer on which a plurality of absolute pressure sensors are fabricated. However, for simplicity, manufacturing steps for fabricating only a single sensor are
shown in FIGURES 2-7 and described below. In addition, it will be understood that the various layers comprising the absolute pressure sensor are very thin, but for clarity, the dimensions of these layers as shown in the Figures are much exaggerated.
During first processing step 10, a first mask is applied to silicon substrate 14 defining a recess 16 (indicated by the bold width line in FIGURE 2), which is etched into silicon substrate 14 using a conventional bulk-machining etching process, such as chemical etching with potassium hydroxide (KOH). After silicon substrate 14 is etched, semiconductor membrane 12 is formed over a portion of the upper surface of the silicon substrate and recess 16 through boron diffusion carried out at a temperature of about 1150° C for 1-15 hours. It is important to note that semiconductor membrane 12 only comprises a layer of semiconductor material at this point, but will be formed into a membrane during later processing. The duration of the boron diffusion process occurring at this elevated temperature is selected to produce a desired membrane thickness, which preferably will be in the range of 2-10 microns.
With reference to FIGURES 3 and 8, a second mask is used to form a lead transfer dielectric pad 20 over a peripheral portion of semiconductor membrane 12, as indicated in a second processing step 18 (in FIGURE 1). During this step, a 300-700 angstrom thick layer of nitride is deposited using a low pressure chemical vapor deposition (LPCVD) of dichlorosilane (SiH Cl2) in the presence of ammonia (NH3), at a pressure of about lA Torr and at a temperature of about 820°C. The deposited nitride comprises a dielectric material, meaning that it is a good electrical insulator, yet also is a good supporter of electrostatic fields. As explained in detail below, lead transfer dielectric pad 20 is used to electrically isolate a lead transfer conductor from semiconductor membrane 12. Accordingly, in addition to deposition of the nitride, an oxidation layer may be formed atop lead transfer dielectric pad 20 to further improve the electrical isolation characteristics of the pad. As shown in FIGURE 8, lead transfer dielectric pad 20 comprises a substantially rectangular pad covering a portion of the periphery of semiconductor membrane 12. .
During a third processing step 22, a bonding layer 24 preferably having a thickness in the range of about 500-5000 angstroms is deposited over semiconductor membrane 12 and lead transfer dielectric pad 20, as shown in FIGURE 4. Bonding layer 24 preferably comprises either polysilicon or amorphous silicon and is deposited on membrane 14 using LPCVD, plasma enhanced chemical vapor deposition (PECVD), atmospheric pressure . chemical vapor deposition (APCVD), or by sputtering. For example, a bonding layer of polysilicon can be formed using the LPCVD of silane (SiH ) at a temperature of about 560° C.
Next, during a fourth processing step 26 (in FIGURE 1), material volumes 28 and 30 are removed from the periphery of the silicon substrate, semiconductor membrane, and bonding layer using bulk machining to a depth that is preferably about 6000 Angstroms
below the lower edge of semiconductor membrane 12 to define the external outline of semiconductor membrane 12 and bonding layer 24 for each sensor, as shown in FIGURES 5, 9, and 10. Preferably, this bulk-machining step is performed using reactive ion etching in a plasma reactor using a third mask to define the extent of the material removal.
In accord with a fifth processing step 34 (FIGURE 1) and as shown in FIGURE 6, silicon substrate 12 (i.e., the silicon wafer) is turned over and bonded to a nonconductive substrate 32, preferably comprising glass or silicon. This bonding step is carried out while the substrates are in a very-high vacuum (for example, less than one Torr) to produce a vacuum-sealed reference cavity 36 in each sensor. Also, this step is performed using a fourth mask to define the shape of the bonded surfaces. As shown in FIGURE 12, a plurality of sets of metal pads 38 are disposed on the upper surface of nonconductive substrate 32; each set of metal pads includes a lead transfer electrode 40 that extends from a capacitor plate 42 and a contact pad 44. Preferably, the metal pads comprise gold that is deposited onto the top surface of nonconductive substrate 32, using a conventional metal layering process such as LPCVD, PECVD, APCVD, or sputtering. As shown in FIGURE 10, nonconductive substrate 32 and silicon substrate 14 are aligned prior to the bonding step so that capacitor plate 42 is disposed toward the center of the recessed area of semiconductor membrane 12, and so that lead transfer electrode 40 is disposed adjacent to lead transfer dielectric pad 20, for each sensor. The type of bonding used is dependent upon the material used for nonconductive substrate 32. When nonconductive substrate 32 comprises glass, electrostatic bonding is preferably employed. However, when the nonconductive substrate comprises silicon, conventional silicon wafer bonding techniques are preferably employed.
The bonding process is performed in a manner that ensures an extremely low leak rate between reference cavity 36 and the ambient air surrounding each sensor when the sensor is returned to atmospheric pressure. This minimal leakage rate is achieved through a novel sealing process that represents a key aspect of the invention. During the bonding step, the gold in lead transfer electrode 40 migrates into bonding layer 24 and flows into any micro-voids that may exist between the bonding layer and the nonconductive substrate in the regions where the lead transfer electrode is disposed, thereby forming an eutectic seal where the lead transfer enters reference cavity 36. In contrast, anodic bonding is performed between the bonding layer and the nonconductive substrate in the regions outside of the lead transfer area. This anodic bonding forms an atomic scale seal that enables reference cavity 36 to be maintained at a high vacuum, preferably having a leak rate of less than about 10"16 standard cubic centimeters per minute (SCCM).
Another key aspect of the present invention is the electrical isolation between lead transfer electrode 40 and semiconductor membrane 12. As discussed above, the gold in lead transfer electrode 40 migrates into bonding layer 24, which comprises either
polysilicon or amorphous silicon, producing electrostatic bonding. In contrast, the nitride layer (and an optional oxide layer) in lead transfer isolation pad 20 prevents the gold from migrating into semiconductor membrane 12. As a result, semiconductor membrane 12 is electrically isolated from lead transfer electrode 40.
With reference to FIGURE 7, the final shape of a plurality of absolute sensors 48 are defined during a sixth processing step 46 (FIGURE 1), in which a major portion of silicon substrate 14 is removed using bulk machining (i.e., dissolved away through a chemical etching process). Dissolution of silicon substrate 14 is preferably performed by etching with ethylene diamine pyrocatechol water, KOH, or by an electrochemical polishing or etching process.
As discussed above, a typical manufacturing facility will perform processing steps 1-6 on a silicon wafer and a glass wafer, or a pair of silicon wafers, to form a plurality of absolute pressure sensors. Each sensor will preferably be approximately 0.75 mm square. After the wafer dissolution step, nonconductive substrate 32 is sawn to separate the sensors individually and/or into groups. It is contemplated that there may be some applications for which it is desirable to provide a group of two or three absolute pressure sensors formed on a single nonconductive substrate.
With reference to FIGURES 13 A and 13B, absolute pressure sensor 48 operates in the following manner. A voltage differential is applied across lead transfer electrode 40 and contact pad 44, which is in electrical communication with semiconductor membrane 12. This voltage creates a charge "Q" between capacitor plate 42 and semiconductor membrane 12, since the semiconductor membrane serves as a second capacitor plate. The amount of charge Q stored by the capacitance of absolute pressure sensor 48 is dependent on two factors: the applied voltage differential and the distance between capacitor plate 42 and semiconductor membrane 12, i.e., the capacitance of the device. Accordingly, if the voltage differential is held constant, the charge, Q, of the device (or its capacitance) will be directly proportional to the distance between capacitor plate 42 and the semiconductor membrane 12.
Because of the thinness of semiconductor membrane 12 and bonding layer 24, the semiconductor membrane flexes when the pressure exerted by a gas or fluid surrounding the sensor exceeds the pressure in reference cavity 36. Since reference cavity 36 is maintained at a high vacuum (i.e., at a very low absolute pressure), the pressure sensor is able to determine absolute pressure of the surrounding gas or fluid. For example, if absolute pressure sensor 48 is placed in a moderately high vacuum having a pressure of PI, there is only a small pressure differential between the moderately high vacuum and the high vacuum in reference cavity 36. Consequently, there is very little flexing of semiconductor membrane 12, as shown in FIGURE 13 A. As a result, a charge of Ql can be stored by the absolute pressure transducer. With reference to FIGURE 13B, now suppose the pressure is raised to a much higher (near atmospheric) pressure level P2. The
larger pressure differential between the near atmospheric pressure applied externally to the semiconductor membrane and the high vacuum in reference cavity 36 causes semiconductor membrane 12 to flex inwardly, reducing the distance between portions of the semiconductor membrane and capacitor plate 42, thereby reducing the charge Q2 that can be stored by the device, due to its lower capacitance. By sensing the capacitance of the absolute pressure transducer (or sensing the charge stored by the device) using any of the readily calibrated electrical circuits designed for this purpose that are commercially available, an indication can be provided of the absolute pressure of any fluid to which the exterior of the absolute pressure sensor is exposed.
Although the present invention has been described in connection with the preferred form of practicing it, those of ordinary skill in the art will understand that many modifications can be made thereto within the scope of the claims that follow. Accordingly, it is not intended that the scope of the invention in any way be limited by the above description, but instead be determined entirely by reference to the claims that follow.
Claims (29)
1. A process for fabricating an absolute pressure sensor, comprising the steps of:
' (a) forming a semiconductor membrane on a substrate, said semiconductor membrane including a welled portion within a recess formed in the substrate and a planar periphery surrounding the recess;
(b) forming a substantially nonconductive pad over a portion of the planar periphery of the semiconductor membrane;
(c) forming a bonding layer over the semiconductor membrane and the substantially nonconductive pad;
(d) providing a generally planar nonconductive substrate having a first conductor and a second conductor formed thereon;
(e) bonding the planar nonconductive substrate to the planar periphery of the semiconductor membrane in a vacuum so as to form a vacuum-sealed reference cavity in the recess having the first and second conductors extending therefrom, said first conductor extending into the reference cavity to form a capacitor plate and having a lead portion disposed adjacent to said nonconductive pad so as to be electrically isolated from the semiconductor membrane, said second conductor being in electrical communication with the semiconductor membrane; and
(f) removing the substrate from the semiconductor membrane.
2. The process of Claim 1, wherein the step of forming the semiconductor membrane comprises the steps of:
(a) forming the recess in a generally planar silicon material that comprises the substrate; and
(b) depositing a semiconductor layer within the recess and on a periphery of the recess of the substrate to form the semiconductor membrane.
3. The process of Claim 2, further comprising the step of removing portions of the planar silicon material surrounding the recess by masking and chemically etching away the planar silicon material.
4. The process of Claim 1, wherein the step of forming the bonding layer comprises the step of depositing a layer of one of a polysilicon and an amorphous silicon over the semiconductor membrane.
5. The process of Claim 1, wherein the step of forming the substantially nonconductive pad comprises the step of forming a layer of a dielectric material over a portion of the planar periphery of the semiconductor membrane.
6. The process of Claim 5, further comprising the step of forming a layer of a nonconductive oxide over the layer of dielectric material.
7. The process of Claim 1, wherein the bonding layer has a thickness of about 5000 angstroms or less.
8. The process of Claim 1, wherein the planar nonconductive substrate comprises one of a glass, a ceramic, and a silicon material.
9. The process of Claim 8, wherein the planar nonconductive substrate is bonded to the bonding layer using electrostatic bonding.
10. The process of Claim 9, wherein the first and second conductors comprise gold, further comprising the step of causing the gold to migrate into the bonding layer so as to form a eutectic seal.
11. ' The process of Claim 10, wherein the gold from the second conductor migrates through the bonding layer and into the semiconductor membrane so that the semiconductor membrane is in electrical communication with the second conductor.
12. The process of Claim 10, wherein the gold from the first conductor is prevented from migrating into the semiconductor membrane by the substantially nonconductive pad.
13. The process of Claim 1, wherein the step of bonding the planar nonconductive substrate to the planar periphery comprises the step of forming an anodic bond between the bonding layer and the generally planar nonconductive substrate.
14. A process for concurrently making a plurality of absolute pressure sensors, comprising the steps of:
(a) forming a plurality of recesses in a top surface of a silicon wafer;
(b) forming a semiconductor layer that extends over the top surface of the silicon wafer and into the plurality of recesses;
(c) forming a plurality of substantially nonconductive pads, one for each sensor, over the semiconductor layer;
(d) forming a bonding layer over the semiconductor layer and the plurality of substantially nonconductive pads;
(e) etching the silicon wafer away proximate to each cavity so as to define a plurality of semiconductor membranes, each semiconductor membrane comprising a welled portion and a surrounding planar periphery; (f) providing a nonconductive substrate having a plurality of conductive pads disposed on an upper surface thereof, said plurality of conductive pads being arranged on the nonconductive substrate so as to define for each sensor membrane:
(i) a capacitor plate connected to a lead transfer electrode; and (ii) a contact pad;
(g) bonding the silicon wafer to the nonconductive substrate in a vacuum so as to define a plurality of vacuum-sealed reference cavities, each reference cavity having a lead transfer electrode extending therefrom over one of the substantially nonconductive pads such that the lead transfer electrode is electrically isolated from the semiconductor membrane, each semiconductor membrane being in electrical communication with a corresponding contact pad; and
(h) dividing the silicon wafer and the nonconductive substrate into individual absolute pressure sensors and/or groups of absolute pressure sensors.
15. The method of Claim 14, wherein the step of forming the nonconductive bonding layer comprises the step of depositing a layer of one of a polysilicon and an amorphous silicon over the semiconductor layer and said plurality of substantially nonconductive pads.
16. The method of Claim 14, wherein the step of forming said plurality of substantially nonconductive pads comprises the step of using a mask to form a layer of a dielectric material over a specific peripheral portion of each of the semiconductor membranes.
17. The method of Claim 16, further comprising the step of forming a layer of an electrically non-conductive oxide over the layer of dielectric material.
18. The method of Claim 14, wherein the nonconductive substrate is bonded to the bonding layer using electrostatic bonding.
19. The method of Claim 18, wherein the lead transfer electrode and the contact pad comprise gold that migrates into the bonding layer so as to form an eutectic seal.
20. An absolute pressure sensor, comprising:
(a) a semiconductor membrane having a welled portion connected to a planar periphery;
(b) a substantially nonconductive pad disposed on a portion of the planar periphery of the semiconductor membrane; (c) a bonding layer, disposed adjacent to the semiconductor membrane and the nonconductive pad; and
(d) a generally planar nonconductive base, having a first and second conductor formed thereon, said generally planar nonconductive base having been bonded to the bonding layer in a vacuum so as to form a vacuum-sealed reference cavity having said first conductor extending therefrom in electrical communication with said semiconductor membrane and said second conductor extending therethrough so as to define a capacitor plate within the vacuum-sealed reference cavity, said second conductor being electrically isolated from the semiconductor membrane by the substantially nonconductive pad.
21. The pressure sensor of Claim 20, wherein the semiconductor membrane comprises doped silicon.
22. The pressure sensor of Claim 20, wherein the first conductor comprises a capacitor plate connected to a lead portion that extends from the vacuum-sealed reference cavity.
23. The pressure sensor of Claim 20, wherein the first and second conductors comprise gold.
24. The pressure sensor of Claim 23, wherein the gold in the first conductor has migrated into the bonding layer and fills any void between the bonding layer and the generally planar nonconductive base proximate to the first conductor to provide a eutectic seal at an interface between the vacuum-sealed reference cavity and the first conductor.
25. The pressure sensor of Claim 20, wherein the bonding layer comprises one of a polysilicon and an amorphous silicon.
26. The pressure sensor of Claim 20, wherein the substantially nonconductive pad comprises a dielectric material.
27. The pressure sensor of Claim 26, wherein the dielectric material comprises a nitride.
28. The pressure sensor of Claim 20, wherein the substantially nonconductive pad includes a layer of a substantially electrically nonconductive oxide.
29. The pressure sensor of Claim 20, wherein an anodic bond is formed between the bonding layer and the generally planar nonconductive base.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/627,946 US6445053B1 (en) | 2000-07-28 | 2000-07-28 | Micro-machined absolute pressure sensor |
US09/627,946 | 2000-07-28 | ||
PCT/US2001/022920 WO2002010702A2 (en) | 2000-07-28 | 2001-07-20 | Micro-machined absolute pressure sensor |
Publications (2)
Publication Number | Publication Date |
---|---|
AU2001280660A1 true AU2001280660A1 (en) | 2002-05-09 |
AU2001280660B2 AU2001280660B2 (en) | 2005-09-15 |
Family
ID=24516761
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU8066001A Pending AU8066001A (en) | 2000-07-28 | 2001-07-20 | Micro-machined absolute pressure sensor |
AU2001280660A Ceased AU2001280660B2 (en) | 2000-07-28 | 2001-07-20 | Micro-machined absolute pressure sensor |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU8066001A Pending AU8066001A (en) | 2000-07-28 | 2001-07-20 | Micro-machined absolute pressure sensor |
Country Status (9)
Country | Link |
---|---|
US (1) | US6445053B1 (en) |
EP (1) | EP1305586B1 (en) |
JP (1) | JP4768205B2 (en) |
AT (1) | ATE483958T1 (en) |
AU (2) | AU8066001A (en) |
CA (1) | CA2410707A1 (en) |
DE (1) | DE60143202D1 (en) |
ES (1) | ES2354842T3 (en) |
WO (1) | WO2002010702A2 (en) |
Families Citing this family (79)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040108588A1 (en) * | 2002-09-24 | 2004-06-10 | Cookson Electronics, Inc. | Package for microchips |
US6813964B1 (en) * | 2003-05-21 | 2004-11-09 | Hospira, Inc. | Fluid flow measurement device |
JP2005201818A (en) * | 2004-01-16 | 2005-07-28 | Alps Electric Co Ltd | Pressure sensor |
US7545079B2 (en) * | 2004-04-01 | 2009-06-09 | Siemens Medical Solutions Usa, Inc. | Photoetched ultrasound transducer components |
US7111517B2 (en) * | 2004-07-29 | 2006-09-26 | Agere Systems, Inc. | Apparatus and method for in-situ measuring of vibrational energy in a process bath of a vibrational cleaning system |
US7093494B2 (en) * | 2004-10-18 | 2006-08-22 | Silverbrook Research Pty Ltd | Micro-electromechanical pressure sensor |
US7328609B1 (en) | 2004-10-29 | 2008-02-12 | National Semiconductor Corporation | Wireless pressure sensing Schrader valve |
US7121146B1 (en) * | 2004-10-29 | 2006-10-17 | National Semiconductor Corporation | MEMS pressure sensing device |
US20060099733A1 (en) * | 2004-11-09 | 2006-05-11 | Geefay Frank S | Semiconductor package and fabrication method |
US7222639B2 (en) * | 2004-12-29 | 2007-05-29 | Honeywell International Inc. | Electrostatically actuated gas valve |
US7691723B2 (en) * | 2005-01-07 | 2010-04-06 | Honeywell International Inc. | Bonding system having stress control |
US7807550B2 (en) * | 2005-06-17 | 2010-10-05 | Dalsa Semiconductor Inc. | Method of making MEMS wafers |
EP1798196B1 (en) * | 2005-12-15 | 2017-08-09 | Infineon Technologies AG | Multi-layer device with reduced UV radiations during encapsulation |
US7261003B2 (en) * | 2006-01-03 | 2007-08-28 | Freescale Semiconductor, Inc. | Flowmeter and method for the making thereof |
EP1830167A3 (en) * | 2006-03-02 | 2010-01-20 | Alps Electric Co., Ltd. | Pressure sensor having gold-silicon eutectic crystal layer interposed between contact layer and silicon substrate |
US7493823B2 (en) * | 2006-06-16 | 2009-02-24 | Honeywell International Inc. | Pressure transducer with differential amplifier |
US7543604B2 (en) * | 2006-09-11 | 2009-06-09 | Honeywell International Inc. | Control valve |
CN1944235B (en) * | 2006-11-03 | 2011-07-20 | 北京航空航天大学 | Electromagnetic-magnetoelectric type micro mechanical resonant beam structure |
US7644731B2 (en) | 2006-11-30 | 2010-01-12 | Honeywell International Inc. | Gas valve with resilient seat |
CN100465088C (en) * | 2006-12-22 | 2009-03-04 | 北京航空航天大学 | Phi-shaped resonant micromechanical silicon pressure sensor |
WO2008129505A1 (en) | 2007-04-24 | 2008-10-30 | Koninklijke Philips Electronics N.V. | Method, system and user interface for automatically creating an atmosphere, particularly a lighting atmosphere, based on a keyword input |
US8403908B2 (en) | 2007-12-17 | 2013-03-26 | Hospira, Inc. | Differential pressure based flow sensor assembly for medication delivery monitoring and method of using the same |
US8517990B2 (en) | 2007-12-18 | 2013-08-27 | Hospira, Inc. | User interface improvements for medical devices |
US8164821B2 (en) * | 2008-02-22 | 2012-04-24 | Qualcomm Mems Technologies, Inc. | Microelectromechanical device with thermal expansion balancing layer or stiffening layer |
US8065924B2 (en) * | 2008-05-23 | 2011-11-29 | Hospira, Inc. | Cassette for differential pressure based medication delivery flow sensor assembly for medication delivery monitoring and method of making the same |
US7819838B2 (en) | 2008-09-02 | 2010-10-26 | Hospira, Inc. | Cassette for use in a medication delivery flow sensor assembly and method of making the same |
US20100109104A1 (en) * | 2008-10-30 | 2010-05-06 | Radi Medical Systems Ab | Pressure sensor and wire guide assembly |
US8048022B2 (en) * | 2009-01-30 | 2011-11-01 | Hospira, Inc. | Cassette for differential pressure based medication delivery flow sensor assembly for medication delivery monitoring and method of making the same |
US8656772B2 (en) | 2010-03-22 | 2014-02-25 | Honeywell International Inc. | Flow sensor with pressure output signal |
US8616065B2 (en) | 2010-11-24 | 2013-12-31 | Honeywell International Inc. | Pressure sensor |
US8695417B2 (en) | 2011-01-31 | 2014-04-15 | Honeywell International Inc. | Flow sensor with enhanced flow range capability |
WO2013028497A1 (en) | 2011-08-19 | 2013-02-28 | Hospira, Inc. | Systems and methods for a graphical interface including a graphical representation of medical data |
US9995486B2 (en) | 2011-12-15 | 2018-06-12 | Honeywell International Inc. | Gas valve with high/low gas pressure detection |
US9557059B2 (en) | 2011-12-15 | 2017-01-31 | Honeywell International Inc | Gas valve with communication link |
US8899264B2 (en) | 2011-12-15 | 2014-12-02 | Honeywell International Inc. | Gas valve with electronic proof of closure system |
US9074770B2 (en) | 2011-12-15 | 2015-07-07 | Honeywell International Inc. | Gas valve with electronic valve proving system |
US9851103B2 (en) | 2011-12-15 | 2017-12-26 | Honeywell International Inc. | Gas valve with overpressure diagnostics |
US9846440B2 (en) | 2011-12-15 | 2017-12-19 | Honeywell International Inc. | Valve controller configured to estimate fuel comsumption |
US8947242B2 (en) | 2011-12-15 | 2015-02-03 | Honeywell International Inc. | Gas valve with valve leakage test |
US8905063B2 (en) | 2011-12-15 | 2014-12-09 | Honeywell International Inc. | Gas valve with fuel rate monitor |
US8839815B2 (en) | 2011-12-15 | 2014-09-23 | Honeywell International Inc. | Gas valve with electronic cycle counter |
US9835265B2 (en) | 2011-12-15 | 2017-12-05 | Honeywell International Inc. | Valve with actuator diagnostics |
US10022498B2 (en) | 2011-12-16 | 2018-07-17 | Icu Medical, Inc. | System for monitoring and delivering medication to a patient and method of using the same to minimize the risks associated with automated therapy |
US9605952B2 (en) | 2012-03-08 | 2017-03-28 | Quality Manufacturing Inc. | Touch sensitive robotic gripper |
CN107009374A (en) | 2012-03-08 | 2017-08-04 | 品质制造有限公司 | Touch sensitive robot's handgrip |
EP2830687B1 (en) | 2012-03-30 | 2019-07-24 | ICU Medical, Inc. | Air detection system and method for detecting air in a pump of an infusion system |
US9003897B2 (en) | 2012-05-10 | 2015-04-14 | Honeywell International Inc. | Temperature compensated force sensor |
EP3586891A1 (en) | 2012-07-31 | 2020-01-01 | ICU Medical, Inc. | Patient care system for critical medications |
US9234661B2 (en) | 2012-09-15 | 2016-01-12 | Honeywell International Inc. | Burner control system |
US10422531B2 (en) | 2012-09-15 | 2019-09-24 | Honeywell International Inc. | System and approach for controlling a combustion chamber |
US9052217B2 (en) | 2012-11-09 | 2015-06-09 | Honeywell International Inc. | Variable scale sensor |
US9927455B2 (en) * | 2013-01-22 | 2018-03-27 | Mingqiang Yi | MEMS chip for wind speed measurements |
AU2014268355B2 (en) | 2013-05-24 | 2018-06-14 | Icu Medical, Inc. | Multi-sensor infusion system for detecting air or an occlusion in the infusion system |
WO2014194065A1 (en) | 2013-05-29 | 2014-12-04 | Hospira, Inc. | Infusion system and method of use which prevents over-saturation of an analog-to-digital converter |
AU2014274146B2 (en) | 2013-05-29 | 2019-01-24 | Icu Medical, Inc. | Infusion system which utilizes one or more sensors and additional information to make an air determination regarding the infusion system |
EP2868970B1 (en) | 2013-10-29 | 2020-04-22 | Honeywell Technologies Sarl | Regulating device |
US20150133861A1 (en) | 2013-11-11 | 2015-05-14 | Kevin P. McLennan | Thermal management system and method for medical devices |
US10024439B2 (en) | 2013-12-16 | 2018-07-17 | Honeywell International Inc. | Valve over-travel mechanism |
JP6636442B2 (en) | 2014-02-28 | 2020-01-29 | アイシーユー・メディカル・インコーポレーテッド | Infusion systems and methods utilizing dual wavelength optical in-pipe air detection |
WO2015184366A1 (en) | 2014-05-29 | 2015-12-03 | Hospira, Inc. | Infusion system and pump with configurable closed loop delivery rate catch-up |
US10143795B2 (en) | 2014-08-18 | 2018-12-04 | Icu Medical, Inc. | Intravenous pole integrated power, control, and communication system and method for an infusion pump |
US9841122B2 (en) | 2014-09-09 | 2017-12-12 | Honeywell International Inc. | Gas valve with electronic valve proving system |
US9645584B2 (en) | 2014-09-17 | 2017-05-09 | Honeywell International Inc. | Gas valve with electronic health monitoring |
US11344668B2 (en) | 2014-12-19 | 2022-05-31 | Icu Medical, Inc. | Infusion system with concurrent TPN/insulin infusion |
US10850024B2 (en) | 2015-03-02 | 2020-12-01 | Icu Medical, Inc. | Infusion system, device, and method having advanced infusion features |
WO2016189419A1 (en) | 2015-05-26 | 2016-12-01 | Hospira, Nc. | Disposable infusion fluid delivery device for programmable large volume drug delivery |
US10718359B2 (en) | 2015-08-21 | 2020-07-21 | Quality Manufacturing Inc. | Devices and systems for producing rotational actuation |
US10503181B2 (en) | 2016-01-13 | 2019-12-10 | Honeywell International Inc. | Pressure regulator |
AU2017264784B2 (en) | 2016-05-13 | 2022-04-21 | Icu Medical, Inc. | Infusion pump system and method with common line auto flush |
US11324888B2 (en) | 2016-06-10 | 2022-05-10 | Icu Medical, Inc. | Acoustic flow sensor for continuous medication flow measurements and feedback control of infusion |
US10564062B2 (en) | 2016-10-19 | 2020-02-18 | Honeywell International Inc. | Human-machine interface for gas valve |
US10089055B1 (en) | 2017-12-27 | 2018-10-02 | Icu Medical, Inc. | Synchronized display of screen content on networked devices |
US11073281B2 (en) | 2017-12-29 | 2021-07-27 | Honeywell International Inc. | Closed-loop programming and control of a combustion appliance |
US10697815B2 (en) | 2018-06-09 | 2020-06-30 | Honeywell International Inc. | System and methods for mitigating condensation in a sensor module |
USD939079S1 (en) | 2019-08-22 | 2021-12-21 | Icu Medical, Inc. | Infusion pump |
US11278671B2 (en) | 2019-12-04 | 2022-03-22 | Icu Medical, Inc. | Infusion pump with safety sequence keypad |
WO2022020184A1 (en) | 2020-07-21 | 2022-01-27 | Icu Medical, Inc. | Fluid transfer devices and methods of use |
US11135360B1 (en) | 2020-12-07 | 2021-10-05 | Icu Medical, Inc. | Concurrent infusion with common line auto flush |
TWI808926B (en) * | 2023-02-14 | 2023-07-11 | 王傳蔚 | Fabrication method of complementary metal oxide semi-microelectromechanical pressure sensor |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4701826A (en) * | 1986-10-30 | 1987-10-20 | Ford Motor Company | High temperature pressure sensor with low parasitic capacitance |
US4773972A (en) * | 1986-10-30 | 1988-09-27 | Ford Motor Company | Method of making silicon capacitive pressure sensor with glass layer between silicon wafers |
JP2540875B2 (en) * | 1987-08-04 | 1996-10-09 | 日立プラント建設株式会社 | How to operate the air conditioner |
US5155061A (en) * | 1991-06-03 | 1992-10-13 | Allied-Signal Inc. | Method for fabricating a silicon pressure sensor incorporating silicon-on-insulator structures |
JP2729005B2 (en) * | 1992-04-01 | 1998-03-18 | 三菱電機株式会社 | Semiconductor pressure sensor and method of manufacturing the same |
FI93059C (en) * | 1993-07-07 | 1995-02-10 | Vaisala Oy | Capacitive pressure sensor structure and method for its manufacture |
JPH1038734A (en) * | 1996-07-19 | 1998-02-13 | Omron Corp | Static electricity capacity type pressure sensor, method for manufacturing the same and hemadynamometer using the sensor |
US6109113A (en) * | 1998-06-11 | 2000-08-29 | Delco Electronics Corp. | Silicon micromachined capacitive pressure sensor and method of manufacture |
-
2000
- 2000-07-28 US US09/627,946 patent/US6445053B1/en not_active Expired - Fee Related
-
2001
- 2001-07-20 JP JP2002516582A patent/JP4768205B2/en not_active Expired - Fee Related
- 2001-07-20 DE DE60143202T patent/DE60143202D1/en not_active Expired - Lifetime
- 2001-07-20 AT AT01959069T patent/ATE483958T1/en not_active IP Right Cessation
- 2001-07-20 WO PCT/US2001/022920 patent/WO2002010702A2/en active IP Right Grant
- 2001-07-20 ES ES01959069T patent/ES2354842T3/en not_active Expired - Lifetime
- 2001-07-20 AU AU8066001A patent/AU8066001A/en active Pending
- 2001-07-20 CA CA002410707A patent/CA2410707A1/en not_active Abandoned
- 2001-07-20 EP EP01959069A patent/EP1305586B1/en not_active Expired - Lifetime
- 2001-07-20 AU AU2001280660A patent/AU2001280660B2/en not_active Ceased
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1305586B1 (en) | Micro-machined absolute pressure sensor | |
AU2001280660A1 (en) | Micro-machined absolute pressure sensor | |
CN107265395B (en) | Method for producing a MEMS pressure sensor and corresponding MEMS pressure sensor | |
US7207227B2 (en) | Pressure sensor | |
EP2806258B1 (en) | Differential pressure sensor | |
US5510276A (en) | Process for producing a pressure transducer using silicon-on-insulator technology | |
US7487681B1 (en) | Pressure sensor adjustment using backside mask | |
JPH08320268A (en) | Electrostatic capacity type sensor | |
CN103837289B (en) | Pressure sensor and preparation method thereof | |
US6619133B1 (en) | Semiconductor pressure sensor and its manufacturing method | |
IE20110548A1 (en) | A method for fabricating a sensor | |
US5578528A (en) | Method of fabrication glass diaphragm on silicon macrostructure | |
US6794271B2 (en) | Method for fabricating a microelectromechanical system (MEMS) device using a pre-patterned bridge | |
US6518084B1 (en) | Method of producing a micromechanical structure for a micro-electromechanical element | |
EP1433199B1 (en) | Method for forming a cavity structure in an soi substrate and cavity structure formed in an soi substrate | |
US6225140B1 (en) | CMOS compatable surface machined pressure sensor and method of fabricating the same | |
US5245504A (en) | Methodology for manufacturing hinged diaphragms for semiconductor sensors | |
TW201323845A (en) | MEMS pressure sensor device and manufacturing method thereof | |
KR20000028948A (en) | Method for manufacturing an angular rate sensor | |
KR20020016117A (en) | The Fabrication Process For Microphone Using The MEMS | |
KR20080098990A (en) | Method for fabricating pressure sensor and structure of the same | |
JPH0797643B2 (en) | Method for manufacturing pressure transducer | |
CN110526200B (en) | Out-of-plane piezoresistive accelerometer chip with pure axial deformation sensitive beam and preparation method thereof | |
JP2003004566A (en) | Capacitive pressure sensor and its manufacturing method | |
CN118190238A (en) | Gas pressure sensor chip based on semiconductor film and preparation method thereof |