Nothing Special   »   [go: up one dir, main page]

Skip to main content
Log in

Characterization of direct selective laser sintering of alumina

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The last three decades have seen a growing trend towards high-temperature ceramic parts processed with selective laser sintering technology, due to recent development of laser processing facilities. The aim of the present research is to understand the effect of the laser sintering parameters (power and laser scanning speed) on the quality of the sintered layer characteristics (layer surface roughness, layer thickness, layer deformation, and vector/line width). Moreover, the influence of the laser sintering parameters on layer physical properties and microstructure are investigated. Based on the obtained results, the physical properties for fabricating sintering layer can be improved. The results show that maximum density of the sintered ceramic layers are of 3.54 g/cm3 and minimum porosity of 4.34%. The hardness of the higher physical properties was measured with Vickers micro hardness and was found to be 1682 Hv with standard deviation 113.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Shahzad K, Deckers J, Kruth J-P, Vleugels J (2013) Additive manufacturing of alumina parts by indirect selective laser sintering and post processing. J Mater Process Technol 213:1484–1494

    Article  Google Scholar 

  2. Wang W, Ma S, Fuh J, Lu L, Liu Y (2013) Processing and characterization of laser-sintered Al2O3/ZrO2/SiO2. Int J Adv Manuf Technol 68:2565–2569

    Article  Google Scholar 

  3. Shackelford JF, Doremus RH (2008) Ceramic and glass materials. Springer, New York

    Book  Google Scholar 

  4. Elshaer Y (2003) Fracture of ceramic/metal laminates. Ph.D. dissertation, Manchester Institute of Science and Technology

  5. Klocke F, Ader C (2003) Direct laser sintering of ceramics. State of the Art Report, Fraunhofer Institute of Production Technology IPT, Aachen, Germany, pp. 447–455

  6. Shishkovsky I, Yadroitsev I, Bertrand P, Smurov I (2007) Alumina–zirconium ceramics synthesis by selective laser sintering/melting. Appl Surf Sci 254:966–970

    Article  Google Scholar 

  7. Yen H-C, Chiu M-L, Tang H-H (2009) Laser scanning parameters on fabrication of ceramic parts by liquid phase sintering. J Eur Ceram Soc 29:1331–1336

    Article  Google Scholar 

  8. Tian X (2010) Rapid prototyping of ceramics by direct laser sintering. Papierflieger-Verlag

  9. Liu Z, Nolte JJ, Packard J, Hilmas G, Dogan F, Leu M-C (2007) Selective laser sintering of high-density alumina ceramic parts. In: Proceedings of the 35th international MATADOR conference, pp 351–354

  10. Reinecke A-M, Regenfuß P, Nieher M, Klötzer S, Ebert R, Exner H (2007) Laser beam sintering of coatings and structures. Laserinstitut Mittelsachsen e.V. an der Hochschule Mittweida, Germany

  11. Fayed E, Elmesalamy A, Sobih M, Elshaer Y (2016) Multi-objective optimization for alumina laser sintering process. Lasers Manuf Mater Process 3:174–190

    Article  Google Scholar 

  12. Elmesalamy ASE (2013) Narrow gap laser welding of 316L stainless steel for potential application in the manufacture of thick section nuclear components. Ph.D. dissertation, The University of Manchester, Faculty of Engineering and Physical Sciences

  13. Elmesalamy A, Li L, Francis J, Sezer H (2013) Understanding the process parameter interactions in multiple-pass ultra-narrow-gap laser welding of thick-section stainless steels. Int J Adv Manuf Technol 68:1–17

    Article  Google Scholar 

  14. Klocke F, Ader C (2003) Direct laser sintering of ceramics. In: Solid freeform fabrication symposium. pp 447–455

  15. Figiel P, Rozmus M, Smuk B (2011) Properties of alumina ceramics obtained by conventional and non-conventional methods for sintering ceramics. J Achiev Mater Manuf Eng 48:29–34

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. S. Elmesalamy.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fayed, E.M., Elmesalamy, A.S., Sobih, M. et al. Characterization of direct selective laser sintering of alumina. Int J Adv Manuf Technol 94, 2333–2341 (2018). https://doi.org/10.1007/s00170-017-0981-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-017-0981-y

Keywords

Navigation