The Different Types Of Boring
Boring is a mass-reducing process of enlarging a hole that has already been drilled or cast. The method can be used to cut a tapered hole and is used to increase hole diameter accuracy. Boring tools have a wide range of applications, but they all carry out the same three fundamental tasks: producing holes the right size and finish, straightening already-drilled or-cored holes and fixing casting flaws, and making holes concentric with the outside diameter. There are a number of types of boring procedures that you may employ, depending upon your application and purpose. Other than that, you must also consider the precision, power, cost, and time requirements for the task. Whatever your requirements, you can always get in touch with FineTech Toolings, one of the most reliable precision boring bar and precision boring head manufacturers in Bangalore, where every product you purchase is guaranteed to be industry specific in nature and in conformance to international quality standards.
Precision boring
Precision boring is a single-point cutting process that enlarges an existing hole while moving the workpiece parallel to the axis of rotation of the cutting tool to create an exact internal cylindrical surface. In addition, by moving the workpiece into a revolving single-point, precision boring can be utilized to straighten and expand existing holes. The material is removed in the form of small chips.
Jig boring
By widening an existing aperture in a workpiece, jig boring also creates an accurate internal cylindrical surface. Here, the single-edge cutter is rotated inside a stationary workpiece while being advanced parallel to the hole’s axis.
The machine has a spindle housing, column, precision worktable, and blade. The spindle and work table are used for positioning, and have a high level of accuracy. Jig boring machines use single point tool bits for small holes and strong, solid boring bars for big holes. Offset heads and adjustable insert boring bars are additional tools. The alignment of machine parts and fixtures as well as tool geometry, ambient factors, and surface finish all affect tolerance. Together with the cutting speed, fluid, and chip removal, the system’s rigidity can also affect these factors. A jig boring machine needs to employ cutting fluid to keep the tool cool, prevent wearing, and enable higher cutting speeds and feed rates.
Lathe boring
Lathe boring is used to create conical and cylindrical surfaces. By moving parallel to the axis of rotation, the single-point cutting tool enlarges an existing opening in a workpiece, while also producing a taper on the workpiece. A boring bar with an insert connected to the tip is fed into an already-existing hole while the workpiece is held in a chuck and rotated. A continuous or segmented chip is created when the tool makes contact with the workpiece, and the resulting surface is known as a bore. Apart for the boring bar, this procedure does not call for any specialized set equipment. For usage in various applications, tools come in a variety of sizes and shapes. The tool shape, cutting speed, feed rate, rigidity of the tool, workpiece, and machine, as well as chip removal, are some of the variables that can impact the processing’s outcomes. The environment’s characteristics as well as the machine’s fixtures’ and components’ alignment are also crucial.
Vertical boring
Vertical boring is used to create a precise internal cylindrical or conical surface by widening an existing opening . The single-point cutting operation is fed into the huge workpieces, which rotate around a vertical axis. To regulate the cut’s depth and diameter, the tool moves both vertically and horizontally. The axis of rotation of the work piece and the bore hole are always in perfect alignment. A base, a rotating horizontal work table, a column, and a cross rail make up the vertical boring machine, which is similar to a lathe. One or more tool heads are supported by the cross rail. For vertical boring, the tool shape, cutting speed, and feed rate all affect tolerance and surface finish. The results of the procedure can also be influenced by the rigidity of the tool, workpiece, machine, chip removal system, and other factors.
Horizontal boring
Horizontal boring uses a single-point cutting tool to create an exact interior cylindrical surface by widening an existing opening in a workpiece. Tool motion on the machine is perpendicular to the axis of rotation. One or more spinning single-point cutters are advanced horizontally into a medium to large stationary workpiece to cut holes. Given that they are made for heavier workpieces and have a rotating worktable that may feed horizontally, parallel to the spindle axis, and at right angles to it, horizontal boring machines can be used for milling, drilling, reaming, and tapping.
So, what’s your boring tools type?