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A mathematical model for estimating defect inspection capacity with a dynamic control strategy

Published: 09 December 2012 Publication History

Abstract

In this paper, we introduce a mathematical model for estimating the use of defect inspection capacity. Until recently, the selection of lots to be inspected was only done at the beginning of the manufacturing process. With the introduction of dynamic controls on production tools, the selection of lots to be inspected is done according to the production state. Our problem focuses on the Wafer at Risk (W@R) on process tools. The W@R is the number of processed wafers between two control operations. The W@R depends on several factors such as the availability of measurable products, control limits, defect inspection capacity and defect inspection control plans of products. Our model aims at calculating the defect inspection capacity required for given values of the listed factors. Experimental results on actual factory data are presented and discussed.

References

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Gudmundsson, D. 2005. Inspection and Metrology Capacity Allocation in the Full Production and Ramp Phases of Semiconductor Manufacturing. Ph. D. thesis, University of California, Berkeley, USA.
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Hyung Joo Lee, B. 2008. Advanced Process Control and Optimal Sampling in Semiconductor Manufacturing. Ph. D. thesis, The University of Texas at Austin, USA.
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Johnzén, C., S. Dauzère-Pérès, and P. Vialletelle. 2011. "Flexibility Measures for Qualification Management in Wafer Fabs". Production Planning & Control 22 (1): 81--90.
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May, G. S., and C. J. Spanos. 2006. "Fundamentals of Semiconductor Manufacturing and Process Control". John Wiley & Sons.
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Nduhura Munga, J., S. Dauzère-Pérès, P. Vialletelle, and C. Yugma. 2011. "Dynamic Management of Controls in Semiconductor Manufacturing". In Proceedings of the 22nd Annual IEEE/SEMI Advanced Semiconductor Manufacturing Conference, 18--23.
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Cited By

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  • (2015)Optimized allocation of defect inspection capacity with a dynamic sampling strategyComputers and Operations Research10.1016/j.cor.2014.06.02453:C(319-327)Online publication date: 1-Jan-2015
  • (2013)Quality risk analysis at sampling stations crossed by one monitored product and an unmonitored flowProceedings of the 2013 Winter Simulation Conference: Simulation: Making Decisions in a Complex World10.5555/2675983.2675854(3672-3683)Online publication date: 8-Dec-2013

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cover image ACM Conferences
WSC '12: Proceedings of the Winter Simulation Conference
December 2012
4271 pages

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Winter Simulation Conference

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Published: 09 December 2012

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WSC '12
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WSC '12: Winter Simulation Conference
December 9 - 12, 2012
Berlin, Germany

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WSC '12 Paper Acceptance Rate 189 of 384 submissions, 49%;
Overall Acceptance Rate 3,413 of 5,075 submissions, 67%

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View all
  • (2015)Optimized allocation of defect inspection capacity with a dynamic sampling strategyComputers and Operations Research10.1016/j.cor.2014.06.02453:C(319-327)Online publication date: 1-Jan-2015
  • (2013)Quality risk analysis at sampling stations crossed by one monitored product and an unmonitored flowProceedings of the 2013 Winter Simulation Conference: Simulation: Making Decisions in a Complex World10.5555/2675983.2675854(3672-3683)Online publication date: 8-Dec-2013

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