Nothing Special   »   [go: up one dir, main page]

Skip to main content

Advertisement

Log in

Production of bacterial cellulose from alternative low-cost substrates

  • Review Paper
  • Published:
Cellulose Aims and scope Submit manuscript

Abstract

Cellulose is the most widely used biopolymer on Earth. Its large-scale production is mainly from lignocellulosic material (plant origin), however, this plant material is not the only source of this valuable polymer, since microorganisms, like bacteria, naturally produce cellulose, especially those of the genus Komagateibacter (formerly Gluconacetobacter). This type of cellulose is of great interest because of its unique properties such as high purity and resistance, nevertheless, it has not been produced in a large-scale industrial process to date using low-cost substrates, one of the key aspects that should be considered for the industrial obtaining of any biotechnological product. As a main finding we found that the majority of low-cost culture media discussed could have the potential to produce bacterial cellulose on an industrial scale, since in most cases they yield more cellulose (with similar physical chemical characteristics) to those obtained in standard media. However, for an appropriate large-scale production, a specific knowledge about these by-products (since their composition and characteristics, which have a direct impact on the productivity of this biopolymer, are quite heterogeneous) and a proper standardization of them would also be required. Research staff of many industries could use the information presented here to help design a process to use their respective byproducts as substrate to obtain a product with a high added value as bacterial cellulose.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Explore related subjects

Discover the latest articles, news and stories from top researchers in related subjects.

References

  • Al-Abdallah W, Dahman Y (2013) Production of green biocellulose nanofibers by Gluconacetobacter xylinus through utilizing the renewable resources of agricultura residues. Bioprocess Biosyst Eng 36:1735–1743

    Article  CAS  Google Scholar 

  • Arioli T, Peng L, Betzner AS, Burn J, Wittke W, Herth W, Camilleri C, Höfte H, Plazinski J, Birch R, Cork A, Glover J, Redmond J, Williamson RE (1998) Molecular analysis of cellulose biosynthesis in Arabidopsis. Science 279:717–720

    Article  CAS  Google Scholar 

  • Bae SO, Shoda M (2005) Production of bacterial cellulose by Acetobacter xylinum BPR2001 using molasses medium in a jar fermentor. Appl Microbiol Biotechnol 67:45–51

    Article  CAS  Google Scholar 

  • Bae S, Sugano Y, Shoda M (2004) Improvement of bacterial cellulose production by addition of agar in a jar fermentor. J Biosci Bioeng 97:33–38

    Article  CAS  Google Scholar 

  • Beaulieu M, Beaulieu Y, Mélinard J, Pandian S, Goulet J (1995) Influence of ammonium salts and cane molasses on growth of Alcaligenes eutrophus and production of polyhydroxybutyrate. Appl Environ Microbiol 61:165–169

    CAS  Google Scholar 

  • Botelho RG, Tornisielo VL, Olinda RA, Maranho LA, Machado-Neto L (2012) Acute toxicity of sugarcane vinasse to aquatic organisms before and after pH adjustment. Toxicol Environ Chem 94:1–11

    Article  Google Scholar 

  • Bowil Biotech (2017). http://bowil.pl/en/bowil-biotech-en/. Accesed 30 Jan 2017

  • Budhiono A, Rosidi B, Taher H, Iguchi M (1999) Kinetic aspects of bacterial cellulose formation in nata-de-coco culture system. Carbohydr Polym 40:137–143

    Article  CAS  Google Scholar 

  • Çakar F, Özer I, Aytekin AO (2014) Improvement production of bacterial cellulose by semi-continuous process in molasses medium. Carbohydr Polym 106:7–13

    Article  Google Scholar 

  • Campano C, Balea A, Blanco A, Negro C (2016) Enhancement of the fermentation process and properties of bacterial cellulose: a review. Cellulose 23:57–91

    Article  CAS  Google Scholar 

  • Cavka A, Guo X, Tang S, Winestrand S, Jönsson LJ, Hong F (2013) Production of bacterial cellulose and enzyme from waste fiber sludge. Biotechnol Biofuels 6:25

    Article  CAS  Google Scholar 

  • Chen L, Hong F, Yang XX, Han SF (2013) Biotransformation of wheat straw to bacterial cellulose and its mechanism. Bioresource Technol. 135:464–468

    Article  CAS  Google Scholar 

  • Cheng KC, Catchmark JM, Demirci A (2011) Effects of CMC addition on bacterial cellulose production in a biofilm reactor and its paper sheets analysis. Biomacromol 12:730–736

    Article  CAS  Google Scholar 

  • Coban EP, Biyik H (2011) Evaluation of different pH and temperatures for bacterial cellulose production in HS (Hestrin-Scharmm) medium and beet molasses medium. Afr J Microbiol Res 5:1037–1045

    CAS  Google Scholar 

  • Costa MC, Santos ES, Barros RJ, Pires C, Martins M (2009) Wine wastes as carbon source for biological treatment of acid mine drainage. Chemosphere 75:831–836

    Article  CAS  Google Scholar 

  • Cruz-Morató C, Ferrando-Climent L, Rodriguez-Mozaz S, Barceló D, Marco-Urrea E, Vicent T, Sarrà M (2013) Degradation of pharmaceuticals in non-sterile urban wastewater by Trametes versicolor in a fluidized bed bioreactor. Water Res 47:5200–5210

    Article  Google Scholar 

  • De Salvi DTB, Barud HS, Pawlicka A, Mattos RI, Raphael E, Messaddeq Y, Ribeiro SJL (2014) Bacterial cellulose/triethanolamine based ion-conducting membranes. Cellulose 21:1975–1985

    Google Scholar 

  • Delmer DP, Amor Y (1995) Cellulose biosynthesis. Plant Cell. 7:987–1000

    Article  CAS  Google Scholar 

  • El-Saied H, El-Diwany AI, Basta AH, Atwa NA, El-Ghwas DE (2008) Production and characterization of economical bacterial cellulose. BioResources 3:1196–1217

    CAS  Google Scholar 

  • Gao CA, Wan YZ, Yang CX, Dai KR, Tang TT, Luo HL, Wang JH (2011) Preparation and characterization of bacterial cellulose sponge with hierarchical pore structure as tissue engineering scaffold. J Porous Mat. 18:139–145

    Article  CAS  Google Scholar 

  • Goelzer FDE, Faria-Tischer PCS, Vitorino JC, Sierakowski MR, Tischer CA (2009) Production and characterization of nanospheres of bacterial cellulose from Acetobacter xylinum from processed rice bark. Mater Sci Eng. 29:546–551

    Article  CAS  Google Scholar 

  • Gomes FP, Silva NHCS, Trovatti E, Serafim LS, Duarte MF, Silvestre AJD, Neto CP, Freire CSR (2013) Production of bacterial cellulose by Gluconacetobacter sacchari using dry olive mill residue. Biomass Bioenerg 55:205–211

    Article  CAS  Google Scholar 

  • González R, Campbell P, Wong M (2010) Production of ethanol fromthin stillage bymetabolically engineered Escherichia coli. Biotechnol Lett 32:405–411

    Article  Google Scholar 

  • Gros M, Cruz-Morato C, Marco-Urrea E, Longrée P, Singer H, Sarrà M, Hollender J, Vicent T, Rodriguez-Mozaz S, Barceló D (2014) Biodegradation of the X-ray contrast agent iopromide and the fluoroquinolone antibiotic ofloxacin by the white rot fungus Trametes versicolor in hospital wastewaters and identification of degradation products. Water Res 60:228–241

    Article  CAS  Google Scholar 

  • Guo X, Cavka A, Jönsson LJ, Hong F (2013) Comparison of methods for detoxification of spruce hydrolysate for bacterial cellulose production. Microb Cell Fact 12:93

    Article  Google Scholar 

  • Ha JH, Shehzad O, Khan S, Lee SY, Park JW, Khan T, Park JK (2008) Production of bacterial cellulose by a static cultivation using the waste from beer culture broth. Korean J Chem Eng 25:812–815

    Article  CAS  Google Scholar 

  • Hong F, Qiu KY (2008) An alternative carbon source from konjac powder for enhancing production of bacterial cellulose in static cultures by a model strain Acetobacter aceti subsp. xylinus ATCC 23770. Carbohyd Polym 72:545–549

    Article  CAS  Google Scholar 

  • Hong F, Guo X, Zhang S, Han SF, Yang G, Jönsson LJ (2012) Bacterial cellulose production from cotton-based waste textiles: enzymatic saccharification enhanced by ionic liquid pretreatment. Bioresour Technol 104:503–508

    Article  CAS  Google Scholar 

  • Hsieh C, Hsu TH, Yang FC (2005) Production of polysaccharides of Ganoderma lucidum (CCRC36021) by reusing thin stillage. Process Biochem 40:909–916

    Article  CAS  Google Scholar 

  • Huang Y, Zhu CL, Yang JZ, Nie Y, Chen CT, Sun DP (2014) Recent advances in bacterial cellulose. Cellulose 21:1–30

    Article  Google Scholar 

  • Huang C, Yang XY, Xiong L, Guo HJ, Luo J, Wang B, Zhang HR, Lin XQ, Chen XD (2015a) Evaluating the possibility of using acetone-butanol-ethanol (ABE) fermentation wastewater for bacterial cellulose production by Gluconacetobacter xylinus. Lett Appl Microbiol 60:491–496

    Article  CAS  Google Scholar 

  • Huang C, Yang X, Xiong L, Guo H, Luo J, Wang B, Zhang H, Lin XQ, Chen XD (2015b) Utilization of Corncob Acid Hydrolysate for Bacterial Cellulose Production by Gluconacetobacter xylinus. Appl Biochem Biotechnol 175:1678–1688

    Article  CAS  Google Scholar 

  • Huang C, Guo HJ, Xiong L, Wang B, Shi SL, Chen XF, Lin XQ, Wang C, Luo J, Chen XD (2016) Using Wastewater After Lipid Fermentation as Substrate for Bacterial Cellulose Production by Gluconacetobacter xylinus. Carbohydr Polym 136:198–202

    Article  CAS  Google Scholar 

  • Hyun JY, Mahanty B, Kim CG (2014) Utilization of Makgeolli Sludge Filtrate (MSF) as Low-Cost Substrate for Bacterial Cellulose Production by Gluconacetobacter xylinus. Appl Biochem Biotechnol 172:3748–3760

    Article  CAS  Google Scholar 

  • Jagannath A, Kalaiselvan A, Manjunatha SS, Raju PS, Bawa AS (2008) The Effect of pH, Sucrose and Ammonium Sulphate Concentrations on The Production of Bacterial Cellulose (Nata-De-Coco) by Acetobacter xylinum. World J Microbiol Biotechnol 24:2593–2599

    Article  CAS  Google Scholar 

  • Jeihanipour A, Taherzadeh MJ (2009) Ethanol production from cotton-based waste textiles. Bioresour Technol 100:1007–1010

    Article  CAS  Google Scholar 

  • Jönsson LJ, Alriksson B, Nilvebrant NO (2013) Bioconversion of lignocellulose: inhibitors and detoxification. Biotechnol Biofuels 6:16

    Article  Google Scholar 

  • Jung JY, Khan T, Park JK, Chang HN (2007) Production of bacterial cellulose by Gluconacetobacter hansenii using a novel bioreactor equipped with a spin filter. Korean J Chem Eng 24:265–271

    Article  CAS  Google Scholar 

  • Kalogiannis S, Iakovidou G, Liakopoulou-Kyriakides M, Kyriakidis DA, Skaracis GN (2003) Optimization of xanthan gum production by Xanthomonas campestris grown in molasses. Process Biochem 39:249–256

    Article  CAS  Google Scholar 

  • Keshk S, Sameshima K (2006) The utilization of sugar cane molasses with/without the presence of lignosulfonate for the production of bacterial cellulose. Appl Microbiol Biotechnol 72:291–296

    Article  CAS  Google Scholar 

  • Khattak WA, Khan T, Ul-Islam M, Park JK (2015) Production, characterization and physico-mechanical properties of bacterial cellulose from industrial wastes. J Polym Environ 23:45–53

    Article  CAS  Google Scholar 

  • Kiziltas EE, Kiziltas A, Gardner DJ (2015) Synthesis of bacterial cellulose using hot water extracted wood sugars. Carbohydr Polym 124:131–138

    Article  Google Scholar 

  • Klemm D, Schumann D, Udhardt U, Marsch S (2001) Bacterial synthesized cellulose—artificial blood vessels for microsurgery. Prog Polym Sci 26:1561–1603

    Article  CAS  Google Scholar 

  • Kotzamanidis CH, Roukas T, Skaracis G (2002) Optimization of lactic acid production from beet molasses by Lactobacillus delbrueckii NCIMB 8130. World J Microbiol Biotechnol 18:441–448

    Article  CAS  Google Scholar 

  • Kretzschmar H (1961) Levaduras y alcoholes y otros productos de la fermentación (alcohols and yeasts and other fermentation products). Reverté, Zaragoza

  • Kurosumi A, Sasaki C, Yamashita Y, Nakamura Y (2009) Utilization of various fruit juices as carbon source for production of bacterial cellulose by Acetobacter xylinum NBRC 13693. Carbohydr Polym 76:333–335

    Article  CAS  Google Scholar 

  • Li Z, Wang L, Hua L, Jia S, Zhang J, Liu H (2015) Production of nano bacterial cellulose from waste water of candiedjujube-processing industry using Acetobacter xylinum. Carbohydr Polym 120:115–119

    Article  CAS  Google Scholar 

  • Lin D, Lopez-Sanchez P, Li R, Li Z (2014a) Production of bacterial cellulose by Gluconacetobacter hansenii CGMCC 3917 using only waste beer yeast as nutrient source. Bioresource Technol. 151:113–119

    Article  CAS  Google Scholar 

  • Lin SP, Hsieh SC, Chen KI, Demirci A, Cheng KC (2014b) Semicontinuous bacterial cellulose production in a rotating disk bioreactor and its materials properties analysis. Cellulose 21:835–844

    Article  CAS  Google Scholar 

  • Liu M, Zhang M, Lin S, Liu J, Yang Y, Jin Y (2012) Optimization of extraction parameters for protein from beer waste brewing yeast treated by pulsed electric fields (PEF). Afr J Microbiol Res. 6:4739–4746

    CAS  Google Scholar 

  • Lu HM, Jiang XL (2014) Structure and properties of bacterial cellulose produced using a trickling bed reactor. Appl Biochem Biotechnol 172:3844–3861

    Article  CAS  Google Scholar 

  • Marins JA, Soares BG, Fraga M, Muller D, Barra GMO (2014) Self-supported bacterial cellulose polyaniline conducting membrane as electromagnetic interference shielding material: effect of the oxidizing agent. Cellulose 21:1409–1418

    Article  CAS  Google Scholar 

  • Marsh AJ, O’Sullivan O, Hill C, Ross RP, Cotter PD (2014) Sequence-based analysis of the bacterial and fungal Compositions of multiple kombucha (tea fungus) samples. Food Microbiol 38:171–178

    Article  CAS  Google Scholar 

  • Miao CW, Hamad WY (2013) Cellulose reinforced polymer composites and nanocomposites: a critical review. Cellulose 20:2221–2262

    Article  CAS  Google Scholar 

  • Moraes BS, Zaiat M, Bonomi A (2015) Anaerobic digestion of vinasse from sugarcane etanol production in Brazil: challenges and perspectives. Renew Sustain Energy Rev 44:888–903

    Article  CAS  Google Scholar 

  • Morselli MF (1975) Nutritional value of maple syrup. Natl Maple Syrup Dig 14:12

    Google Scholar 

  • Muller D, Mandelli JS, Marins JA, Soares BG, Porto LM, Rambo CR, Barra GMO (2012) Electrically conducting nanocomposites: preparation and properties of polyaniline (PAni)-coated bacterial cellulose nanofibers (BC). Cellulose 19:1645–1654

    Article  Google Scholar 

  • Neera R, Ramana KV, Batra HV (2015) Occurrence of cellulose-producing Gluconacetobacter spp. in fruit samples and kombucha tea, and production of the biopolymer. Appl Biochem Biotechnol 176:1162–1173

    Article  CAS  Google Scholar 

  • Nguyen VT, Flanagan B, Gidley MJ, Dykes GA (2008) Characterization of cellulose production by a Gluconacetobacter xylinus strain from Kombucha. Curr Microbiol 57:449–453

    Article  CAS  Google Scholar 

  • Ren Y, Li SR, Dai B, Huang XH (2014) Microwave absorption properties of cobalt ferrite-modified carbonized bacterial cellulose. Appl Surf Sci 311:1–4

    Article  CAS  Google Scholar 

  • Rosa JR, da Silva ISV, de Lima CSM, Neto WPF, Silverio HA, dos Santos DB, Barud HD, Ribeiro SJL, Pasquini D (2014) New biphasic mono-component composite material obtained by partial oxypropylation of bacterial cellulose. Cellulose 21:1361–1368

    CAS  Google Scholar 

  • Rubin EM (2008) Genomics of cellulosic biofuels. Nature 454:841–845

    Article  CAS  Google Scholar 

  • Scherner M, Reutter S, Klemm D, Sterner-Kock A, Guschlbauer M, Richter T, Langebartels G, Madershahian N, Wahlers T, Wippermann J (2014) In vivo application of tissue-engineered blood vessels of bacterial cellulose as small arterial substitutes: proof of concept? J Surg Res 189:340–347

    Article  CAS  Google Scholar 

  • Sheoran A, Yadav BS, Nigam P, Singh D (1998) Continuous etanol production from sugarcane molasses using a column reactor of immobilized Saccharomyces cerevisiae HAU-1. J Basic Microbiol 38:123–128

    Article  CAS  Google Scholar 

  • Shi ZJ, Zhang Y, Phillips GO, Yang G (2014) Utilization of bacterial cellulose in food. Food Hydrocoll 35:539–545

    Article  CAS  Google Scholar 

  • Shigematsu T, Takamine K, Kitazato M, Morita T, Naritomi T, Morimura S, Kida K (2005) Cellulose production from glucose using a glucose dehydrogenase gene (gdh)-deficient mutant of Gluconacetobacter xylinus and its use for bioconversion of sweet potato pulp. J Biosci Bioeng 99:415–422

    Article  CAS  Google Scholar 

  • Song HJ, Li HX, Seo JH, Kim MJ, Kim SJ (2009) Pilot-scale production of bacterial cellulose by a spherical type bubble column bioreactor using saccharified food wastes. Korean J Chem Eng 26:141–146

    Article  Google Scholar 

  • Sun DP, Ma B, Zhu CL, Liu CS, Yang JZ (2010) Novel Nitrocellulose Made from Bacterial Cellulose. J Energ Mater 28:85–97

    Article  CAS  Google Scholar 

  • Thompson DN, Hamilton MA (2001) Production of bacterial cellulose from alternate feedstocks. Twenty-second symposium on biotechnology for fuels and chemicals. Springer, Berlin, pp 503–513

    Chapter  Google Scholar 

  • Vandamme EJ, De Baets S, Vanbaelen A, Joris K, De Wulf P (1998) Improved production of bacterial cellulose and its application potential. Polym Degrad Stabil 59:93–99

    Article  CAS  Google Scholar 

  • Vazquez A, Foresti ML, Cerrutti P, Galvagno M (2013) Bacterial cellulose from simple and low cost production media by Gluconacetobacter xylinus. J Polym Environ 21:545–554

    Article  CAS  Google Scholar 

  • Velásquez-Riaño M, Lombana-Sánchez N (2009) Cellulose production by Gluconacetobacter sp. GM5 in a static semi-continuous fermentation process using vinasse as culture media. Water Sci Technol 59:1195–1200

    Article  Google Scholar 

  • Velásquez-Riaño M, Lombana-Sánchez N, Villa-Restrepo A, Fernández-Calle P (2013) Cellulose production by Gluconacetobacter kakiaceti sp. GM5 in two batch process using vinasse as culture media. Water Sci Technol 68:1079–1084

    Article  Google Scholar 

  • Wu JM, Liu RH (2012) Thin stillage supplementation greatly enhances bacterial cellulose production by Gluconacetobacter xylinus. Carbohydr Polym 90:116–121

    Article  CAS  Google Scholar 

  • Wu JM, Liu RH (2013) Cost-effective production of bacterial cellulose in static cultures using distillery wastewater. J Biosci Bioeng 115:284–290

    Article  CAS  Google Scholar 

  • Yamada Y, Yukphan P, Lan Vu HT, Muramatsu Y, Ochaikul D, Tanasupawat S, Nakagawa Y (2012) Description of Komagataeibacter gen. nov., with proposals of new combinations (Acetobacteraceae). J Gen Appl Microbiol 58:397–404

    Article  CAS  Google Scholar 

  • Yamanaka S, Watanabe K, Kitamura N, Iguchi M, Mitsuhashi S, Nishi Y, Uryu M (1989) The structure and mechanical properties of sheets prepared from bacterial cellulose. J Mater Sci 25:3141–3145

    Article  Google Scholar 

  • Yang FC, Lin IH (1998) Production of acid protease using thin stillage froma rice-spirit distillery by Aspergillus niger. Enzyme Microb Technol 23:397–402

    Article  CAS  Google Scholar 

  • Yang FC, Tung HL (1996) Reuse of thin stillage from rice spirit for the culture of the yeast Saccharomyces cerevisiae. Process Biochem 31:617–620

    Article  CAS  Google Scholar 

  • Yang XY, Huang C, Guo HJ, Xiong L, Li YY, Zhang HR, Chen XD (2013) Bioconversion of elephant grass (Pennisetum purpureum) acid hydrolysate to bacterial cellulose by Gluconacetobacter xylinus. J Appl Microbiol 115:995–1002

    CAS  Google Scholar 

  • Yang XY, Huang C, Guo HJ, Xiong L, Luo J, Wang B, Lin XQ, Chen XF, Chen XD (2016) Bacterial cellulose production from the litchi extract by Gluconacetobacter xylinus. Prep Biochem Biotechnol 41:39–43

    Article  Google Scholar 

  • Yeşilada E (1999) Genotoxic activity of vinasse and its effect on fecundity and longevity of Drosophila melanogaster. Bull Environ Contam Toxicol 63:560–566

    Article  Google Scholar 

  • Zeng X, Small DP, Wan W (2011) Statistical optimization of culture conditions for bacterial cellulose production by Acetobacter xylinum BPR 2001 from maple syrup. Carbohydr Polym 85:506–513

    Article  CAS  Google Scholar 

  • Zimmermann T, Bordeanu N, Strub E (2010) Properties of nanofibrillated cellulose from different raw materials and its reinforcement potential. Carbohyd Polym 79:1086–1093

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Möritz Velásquez-Riaño.

Ethics declarations

Conflicts of interest

The authors declare that they have no competing interests.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Velásquez-Riaño, M., Bojacá, V. Production of bacterial cellulose from alternative low-cost substrates. Cellulose 24, 2677–2698 (2017). https://doi.org/10.1007/s10570-017-1309-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10570-017-1309-7

Keywords

Navigation