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Dynamic setup scheduling and flow control in manufacturing systems

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Abstract

We propose a method for flow control of parts in a manufacturing system with machines that require setups. The setup scheduling problem is investigated in the context of a multilevel hierarchy of discrete events with distinct frequencies. The higher level of the hierarchy calculates a target trajectory in the surplus/backlog space of the part types which must be tracked at the level of setups. We consider a feedback setup scheduling policy which usescorridors in the surplus/backlog space of the part types to determine the timing of the set-up changes in order to guide the trajectory in the desired direction. An interesting case in which the trajectory leads to a target point (e.g., a hedging point) is investigated in detail. It is shown that in this case the surplus/backlog trajectory at the setup level can lead to a limit cycle. Conditions for linear corridors which result in a stable limit cycle are determined.

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Sharifnia, A., Caramanis, M. & Gershwin, S.B. Dynamic setup scheduling and flow control in manufacturing systems. Discrete Event Dyn Syst 1, 149–175 (1991). https://doi.org/10.1007/BF01805561

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  • DOI: https://doi.org/10.1007/BF01805561

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