Abstract
A novel topology Halbach permanent magnet array is proposed and applied to the design of a printed circuit board (PCB) axial flux permanent magnet (AFPM) motor. Compared with the traditional coreless AFPM motor, this novel topology for a Halbach permanent magnet array PCB stator AFPM motor has larger air-gap magnetic flux density and air-gap flux per pole. The magnetic flux leakage is effectively reduced, and the air-gap magnetic density is close to the sine wave. Results of the finite element analysis and prototype experiments verify the feasibility and effectiveness of the novel Halbach permanent magnet array PCB stator motor. A reference basis and practical value for the design of the PCB AFPM motor are provided.
Similar content being viewed by others
References
Cao YJ, Huang RK, Jin L, et al., 2014. Design and analysis of a stator coreless axial-flux permanent magnet machine with module poles. Proc CSEE, 34(6):903–909 (in Chinese). https://doi.org/10.13334/j.0258-8013.pcsee.2014.06.011
Dutta R, Rahman MF, 2008. Design and analysis of an interior permanent magnet (IPM) machine with very wide constant power operation range. IEEE Trans Energ Conv, 23(1):25–33. https://doi.org/10.1109/TEC.2007.905061
Fan JJ, Wu JH, 2010. Analytical solution and analysis of airgap magnetic field of PMSM with partition-between-poles Halbach magnet considering effect of slotting. Proc CSEE, 30(12):98–105 (in Chinese). https://doi.org/10.13334/j.0258-8013.pcsee.2010.12.001
Fan JJ, Wu JH, Shen L, et al., 2009. Multi-objective optimization of permanent magnet synchronous motor with partition between poles Halbach magnet. Trans China Electr Soc, 24(9):53–58 (in Chinese). https://doi.org/10.3321/j.issn:1000-6753.2009.09.008
Galea M, Papini L, Zhang H, et al., 2015. Demagnetization analysis for Halbach array configurations in electrical machines. IEEE Trans Magn, 51(9):8107309. https://doi.org/10.1109/TMAG.2015.2429645
Huang YK, Guo BC, Guo YG, et al., 2017. Analytical modeling of axial flux PM machines with eccentricities. Int J Appl Electromagn Mech, 53(4):757–777. https://doi.org/10.3233/JAE-160106
Jiao ZX, Wang TY, Yan L, 2017. Design of a tubular linear oscillating motor with a novel compound Halbach magnet array. IEEE/ASME Trans Mech, 22(1):498–508. https://doi.org/10.1109/TMECH.2016.2611604
Kumar GLSNVAV, Jain AK, 2014. Robust design and analysis with wide speed operation of surface mounted PMSM drive. Proc IEEE Int Conf on Power Electronics, Drives and Energy Systems, p.1–6. https://doi.org/10.1109/PEDES.2014.7042089
Kumar S, Zhao WL, Du ZS, et al., 2015. Design of ultrahigh speed axial-flux permanent magnet machine with sinusoidal back EMF for energy storage application. IEEE Trans Magn, 51(11):8113904. https://doi.org/10.1109/TMAG.2015.2451162
Li LL, Zhang JP, Zhang CM, et al., 2015. Research on the high efficiency external rotor permanent magnet motor based on Halbach array. Proc 18th Int Conf on Electrical Machines and Systems, p.1463–1467. https://doi.org/10.1109/ICEMS.2015.7385270
Luise F, Tessarolo A, Agnolet F, et al., 2016. Design optimization and testing of high-performance motors: evaluating a compromise between quality design development and production costs of a Halbach-array PM slotless motor. IEEE Ind Appl Mag, 22(6):19–32. https://doi.org/10.1109/MIAS.2015.2459118
Neethu S, Shinoy KS, Shajilal AS, 2010. Novel design, optimization and realization of axial flux motor for implantable blood pump. Joint Int Conf on Power Electronics, Drives and Energy Systems & Power India, p.1–6. https://doi.org/10.1109/PEDES.2010.5712458
Tang RY, 1997. Modern Permanent Magnet Machines. Machinery Industry Press, Beijing, China, p.310–311 (in Chinese).
Ubani OG, Mueller MA, Chick J, et al., 2016. Analysis of an air-cored axial flux permanent magnet machine with Halbach array. Proc 8th IET Int Conf on Power Electronics, Machines and Drives, p.1–6. https://doi.org/10.1049/cp.2016.0249
Wang XY, Tang RY, Du JJ, et al., 2007. Optimization of disk coreless permanent magnet synchronous motor based on Halbach—the wedgy airgap motor. Trans China Electr Soc, 22(3):2–5 (in Chinese). https://doi.org/10.3321/j.issn:1000-6753.2007.03.001
Wu JF, 2012. Design of a miniature axial flux flywheel motor with PCB winding for nanosatellites. Proc Int Conf on Optoelectronics and Microelectronics, p.544–548. https://doi.org/10.1109/ICoOM.2012.6316334
Yu YL, Wang YX, Sun F, 2011. Design of permanent magnet motor/generator using Halbach magnetized structure for the flywheel energy storage system. Proc 6th Int Forum on Strategic Technology, p.593–597. https://doi.org/10.1109/IFOST.2011.6021093
Zhang L, Kou BQ, Zhao BC, et al., 2013. A novel synchronous permanent magnet linear motor with Halbach secondary structure. Trans China Electr Soc, 28(7):39–45 (in Chinese). https://doi.org/10.3969/jissn.1000-6753.2013.07.006
Zheng P, Zhao J, Liu RR, et al., 2010. Magnetic characteristics investigation of an axial-axial flux compound-structure PMSM used for HEVs. IEEE Trans Magn, 46(6):2191–2194. https://doi.org/10.1109/TMAG.2010.2042042
Zhu HQ, Chen LG, Li YW, et al, 2013. Finite element analysis of bearingless permanent magnet motors with Halbach array. Electr Mach Contr, 17(4):45–49 (in Chinese). https://doi.org/10.15938/j.emc.2013.04.013
Author information
Authors and Affiliations
Corresponding author
Additional information
Project supported by the National Natural Science Foundation of China (No. 51577125)
Rights and permissions
About this article
Cite this article
Wang, Xy., Li, X., Li, Cp. et al. Design of a PCB stator coreless axial flux permanent magnet synchronous motor based on a novel topology Halbach array. Frontiers Inf Technol Electronic Eng 20, 414–424 (2019). https://doi.org/10.1631/FITEE.1700345
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1631/FITEE.1700345
Key words
- Axial flux permanent magnet synchronous motor
- Printed circuit board
- Halbach permanent magnet array
- Finite element method