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EXPERIMENTAL STUDY OF BUBBLE DECK SLAB
BY INSERTING COCONUT SHELL
PRESENTED BY:
AJAY RAJ S - MBC15CE002
ALAN JAMES – MBC15CE004
SACHINKUMAR PS – MBC15CE045
BASIL IPE – LMBC15CE054
GUIDED BY:
Prof. BOBEENA GEORGE & Prof: SURYA
RAVINDRAN
Assistant Professor
Dept. of Civil Engineering
MBCCET Peermade.
1
Department of Civil Engineering. MBCCET Peermade.
OVERVIEW
 INTRODUCTION
 OBJECTIVE
 SCOPE
 LITERATURE REVIEW
 METHODOLOGY
 TIME SCHEDULE
 CONCLUTION
2
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
INTRODUCTION
Method of virtually eliminating all concrete from the middle of a slab
Which dramatically reduces structural deadweight
Inserts plastic spheres in between the meshes
What is a Bubble deck slab ?
Department of Civil Engineering MBCCET Peermade
3
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Fig.1 Bubble Deck Slab [1]
PROBLEM IDENTIFICATION
 Now a days cost of construction is increases day by day
 Excessive usage of concrete leads to increase in CO2 production thereby causing
global warming
 Therefore, reducing concrete in building construction is one of the solutions to the
mentioned problem
 Hence to cater to the problem, an alternate building technology such as filler slabs
is adopted
 Filler slabs are the type of slabs where filler materials are used in the tension
zone of slab as a partial replacement for concrete in that region
 By using filler slabs we can reduce the dead weight of slab and reduces the amount
of material using
4
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
OBJECTIVE
To determine the load bearing capacity of filler slab using coconut shell and
compare with conventional slab
To estimate the amount of concrete saved as a result of coconut shell introduction
into the core of the slab
To study the structural behavior of filler slab
To compare the strength between conventional slab and filler slab
5
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
SCOPE
 Treatment of coconut shell for better bonding and protection from the attack of termites
 Deflection characteristics of coconut shell slab can be investigated
 Thermal characteristics of coconut shell slab can be investigated
 This project in future we can use coconut shells in the footing’s base-slab.
6
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
APPLICATIONS
 Waiting sheds
 Public toilets
 Car parks
 Security Guard Rooms
 ATM Rooms
7
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW
8
TITLE AUTHOR SUMMARY YEAR
Study of flexural
behavior of filler
slab
Abhishek. P, Mohammed
Zakiulla
 It was seen that conventional slab
withstood 13 kN more load than the filler
slab with coconut shells as filler material
 This is due to the presence of filler
materials in the tension zone of filler slab
2017
Study the filler slab
as alternative
Construction
technology
Amit d chougule, manoj h.
Mota, mrs. Ushadevi s patil
 Have carried out an experiment in which
they have used filler materials which are
economical , light weight and easily
available
 It was seen that energy consumed in
Mangalore tiles , ferroconcrete tile was
lesser than common RCC slab
2015
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW(contd.)
9
TITLE AUTHOR SUMMARY YEAR
Study on Flexural
Behaviour of RCC Slab
Filled with Hollow
Roofing Tiles
Deepika Dinesh,
Akhil P.A
• Experimental investigations on control specimen
and slab with different arrangement of the hollow
roofing tiles were carried out
• Load carrying capacity, maximum deflection and
failure patterns were analyzed
2018
Numerical and
Experimental Study
on Bubble Deck Slab
Research
M.Surendar
M.Ranjitham
 Compared to conventional in situ RC slab, this
technique is economical and will result in saving of
cement and steel and is an ideal step towards
generation of affordable housing, for developing
countries
2016
study on bubble
Experimental deck slab
Mr. Muhammad
Shafiq
Mushfiq,Shikha
et.al..
 This paper describes a new construction
technology using recycled spherical balls in slabs
to reduce self-weight of the structure as part of
the concrete is replaced by the bubbles
2016
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW(contd.)
10
TITLE AUTHOR SUMMARY YEAR
Review on bubble deck
with spherical hollow
balls
Rittik Bhowmik,
Sourish Mukherjee,
Aparna Das
• The aim of this paper is to discuss about various
significance of Bubble Deck Slab against
Conventional Slab based on the various studies
2017
Cost Effective and
Innovative Housing
Technology
Ayush Srivastava
 By using cost effective materials, about 30-35% of
the total cost of construction of a single or two
storied building can be saved without compromising
its quality control and structural stability
2014
Biaxial hollow slab
with innovative types
of voids
A. Churakov
• Use of recycled plastics and filler materials can
reduces the amount of concrete used . Reducing
material consumption made it possible to make
the construction time faster, to reduce the overall
costs
2016
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW(contd.)
11
TITLE AUTHOR SUMMARY YEAR
A Review Study on
Bubble Deck Slab
Harshnearshit Vy,
Nitish Jauhari,
Himanshu Bhatt
• Bubble deck reduces up to 35% of the structural
concrete in slab and up to 20% reduction in other
structural members
• This method is effective in time saving, use of
Bubble deck makes construction very faster
• Bubble deck system makes the slab lighter in
weight, this reduction in weight reduces some
column and beam ie. equal to the time saving
2017
Sustainable use of low
cost building materials
in the rural india
Ali Haider Jasvi, D.K.
Bera
 This paper emphasizes on the methods of using low
cost housing technique in India. It provides us a
challenge to use the natural materials and their by-
product so as to reduce the wastage or bye products
obtained from industries and environmental pollution
2015
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW(contd.)
12
TITLE AUTHOR SUMMARY YEAR
A RC filler slab with
non-autoclaved
cellular concrete
blocks for sustainable
Construction
Jaisingh et.al • -In this context, utilisation of this waste material in
building construction will go a long way in solving
its disposal problem.
• Towards this end, a technology has been
developed at the Central Building Research
Institute (CBRI), Roorkee, India, to construct
reinforced floor/roof slab with nonautoclaved
cellular concrete filler blocks cast with flyash, lime,
cement and a foaming agent Room size filler slabs
were tested for their structural and functional
performance at CBRI
2014
investigation on cost
effective slab system
Nilanjan sengupta • Concentration of greenhouse gases play major
role in raising the earth’s temperature.
• Carbon dioxide, produced from burning of fossil
fuels, is the principle greenhouse gas and efforts
are being made at international level to reduce its
emission through adoption of energy-efficient
technologies.
2018
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
LITERATURE REVIEW(contd.)
13
TITLE AUTHOR SUMMARY YEAR
Structural behaviour of
bubble deck slabs and its
applications
Neeraj Tiwari,
Sana Zafar
• The Bubble Deck slab is a newly designed biaxial
concrete floor slab system. High density polythene
(HDPE)hollow spheres are placed in the center of
slab by replacing the ineffective concrete.
• it decreases the dead weight so increases the
efficiency of floor. It has many advantages over
normal solid conventional concrete slabs .
2016
Parametric study of R.C.C
voided and solid slab
Saifee Bhagat
• In this paper various parameters of the voided and
solid flat plate slabs is calculated to compare the
both systems.
• To evaluate the performance of the R.C.C voided
and solid flat plate slabs, modelling of slabs is
carried out using SAP 2000 having span ranging
from 6x6 m to 14x14 m of 4x4 bay in both direction
with thickness of the slabs 280 to 600 mm
2010
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
2016
14
TITLE AUTHOR SUMMARY YEAR
An Experimental Study
on Two Way Bubble
Deck Slab with Spherical
Hollow Balls
Bhagyashri G.
Bhade
• Bubble deck slab is a method of virtually
eliminating all concrete from the middle of a floor
slab, which is not performing any structural
function, thereby dramatically reducing structural
dead weight.
• High density polyethylene hollow spheres replace
the in-effective concrete in the Centre of the slab,
thus decreasing the dead weight and increasing
the efficiency of the floor.
2016
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Department of Civil Engineering, MBCCET Peermade
Literature Review
Procurement of materials
Mix Design (M25)
Casting of Specimens
Experimental investigation
Results & Discussions
Conclusions
15
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
MATERIALS USED
16
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
MATERIALS SPECIFICATION
Cement PPC of grade 43
Sand M sand
Coarse aggregate Gravel 20 mm nominal size
Steel Fe 415 of 10mmø
Coconut shell 70mm dia. (Avg)
M25 MIX DESIGN
As per IS10262 Guidelines for concrete mix design proportioning
 Target strength = 33.25
 Water cement ratio = 0.45
 Water content = 147 kg/m3
 Cement content = 437.7 kg/m3
 Coarse aggregate = 1018.84 kg/m3
 Fine aggregate = 800 kg/m3
 Mix proportion = 1:1:2
17
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Material properties (as per IS 2386 part 3)
 Cement
1) Specific gravity : 3.15
2) Fineness : 3.2%
3) Consistency : 38%
4) Initial and final setting time: 30 min and 10 hr.
 Coarse Aggregate
1) Water absorption : 14% (Gravel 20 mm nominal size)
2) Specific Gravity : 2.74
 Concrete
1) Slump :100mm
18
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Table 1:Number of specimen Cast
19
ID NO:
M1 3
C1 3
S1 3
S2 3
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Note:-
M1- Cube
C1 – Cylinder
S1 – Slab without coconut shell
S2 – Slab with coconut shell
20
Specimen type Mix cement(kg)
Fine aggregate Coarse
aggregate Filler material
PPC 43 grade kg 20mm nos
Cube M1
1.8 1.8 3.6 0
1.8 1.8 3.6 0
1.8 1.8 3.6 0
Cylinder
C1
3 3 9 0
3 3 9 0
3 3 9 0
slab
S1×3 73 73 146 0
S2a 65 65 130 36
S2b 65 65 130 15
S2c 65 65 130 12
Total
428.4 428.4 856.8 63
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Table 2: Quantity of materials
Casting of Specimens
 Cube and cylinder
 The concrete mix design obtained was 1:1:2 (M25).
 Three cubes of dimension 150mm×150mm×150mm and
Three cylinders of 150mm dia.× 300mm height is casted for check the compressive strength
21
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Fig.2 Casted Cube and cylinder
 Slab
Slab of dimension 1m×1m×0.12m was casted having reinforcement of
10mmø@150mmc/c
 Reinforcement provided in both transverse and longitudinal direction
 The coconut shells were placed in the intermediate areas of steel
reinforcement as shown in Fig.3
 Placing of concrete
 Curing of concrete and is done for 28 days
22
Department of Civil Engineering, MBCCET Peermade
23
Department of Civil Engineering, MBCCET Peermade
Fig.3 Conventional slab before and after concreting
Fig.4 Filler slab with different loading conditions
TIME SCHEDULE
Department of Civil Engineering, MBCCET Peermade
24
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
On going
Yet to complete
completed
DECEMBER JANUARY FEBRUARY MARCH
w1 w2 w3 w4 w1 w2 w3 w4 w1 w2 w3 w4 w1 w2 w3 w4
Material collection
Material Testing
Casting of
Cube and Cylinder
Testing
Casting of Slab
Testing
Report writing
Literature review
Work to be Done.
 Test for cube
 Test for cylinder
 Experimental investigation for slab
 Flexural test
 Crack Pattern
 Comparison between filler slab and conventional slab
25
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
REFERENCES
1. Abhishek. P, Mohammed Zakiulla, K Srisha Rai.(2017) “Study of flexural behavior,
thermal variation and luminosity test on filler slabs” IJRET: International Journal of
Research in Engineering and Technology 6(5), 864-872
2. Mr. Amit D Chougule, Mr.Manoj H. Mota, Dr. Mrs. Ushadevi S Patil (2015) “To study
the filler slab as alternative construction technology” Journal Of Information, Knowledge
And Research In Civil Engineering, 3(2), 199-202
3. Deepika Dinesh, Akhil P.A (2018) “Study on Flexural Behaviour of RCC Slab Filled with
Hollow Roofing Tiles ” International Journal of Engineering and Techniques 4(3),7-11
26
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
REFERENCES (Contd…)
4. M.P.Jaisingh, L.Jaisingh & B.Singh (2014)“A RC filler slab with non non-
autoclaved cellular concrete blocks for sustainable Construction” Journal Of
Information, Knowledge And Research In Civil Engineering. 4(6), 862-878
5. Mr. Muhammad Shafiq Mushfiq, Shikha Saini , Nishant (2017) “Experimental
Study On Bubble Deck Slab ” International Research Journal of Engineering and
Technology (IRJET), 4(5),1000-1004
6. Nilanjn sengupta (2018)“Investigation on cost effective slab system” International
Journal of Civil Engineering and Technology 9(7),1000-1011
27
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
REFERENCES (Contd…)
7. Bhagyashri G. Bhade , S.M Barelikar (2016) “An Experimental Study On Two Way
Bubble Deck Slab With Spherical Hollow Balls” International Journal of Recent Scientific
Research Vol. 7, Issue, 6.
8. Ayush Srivastava, (2014) “Cost Effective And Innovative Housing Technology”,
International Journal for Scientific Research & Development. Volume 2, Issue 6
9. Neeraj Tiwari, Sana Zafar, (2016). “Structural Behaviour of Bubble Deck Slabs and Its
Application” IJSRD International Journal for Scientific Research & Development| Vol 4,
Issue 02.
28
Department of Civil Engineering MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
REFERENCES (Contd…)
10. M.Surendar, M.Ranjitham (2016). “Numerical and Experimental Study on Bubble Deck
Slab” Research Article 6(5),5959-5962
11. Churakov A.G. (2014) “Biaxial hollow slab with innovative types of voids”,
IJRASET ,Construction of Unique Buildings and Structures. 6(21),70-78
12. Saifee Bhagat (2010) “ Parametric study of R.C.C voided and solid slab ” IOSR
Journal of Mechanical and Civil Engineering. 8(6), 42-48
29
Department of Civil Engineering, MBCCET Peermade
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
REFERENCES (Contd…)
13. Ali Haider Jasvi, D.K. Bera(2015) “Sustainable use of low cost building materials
in the rural India”, International Journal of Research in Engineering and Technology
04(13),534-544
14. Harshit Varshney et.al(2017) “A Review Study on Bubble Deck Slab”
International Journal for Research in Applied Science & Engineering Technology
(IJRASET) 5(10),2136-2139
15.Rittik Bhowmik et.al(2017) “Review on bubble deck with spherical hollow
balls” International Journal of Civil Engineering and Technology
(IJCIET),8(8),979-987
30
FILLER SLAB CONSTRUCTION USING COCONUT SHELL
Department of Civil Engineering MBCCET Peermade
31
FILLER SLAB CONSTRUCTION USING COCONUT SHELL

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  • 1. EXPERIMENTAL STUDY OF BUBBLE DECK SLAB BY INSERTING COCONUT SHELL PRESENTED BY: AJAY RAJ S - MBC15CE002 ALAN JAMES – MBC15CE004 SACHINKUMAR PS – MBC15CE045 BASIL IPE – LMBC15CE054 GUIDED BY: Prof. BOBEENA GEORGE & Prof: SURYA RAVINDRAN Assistant Professor Dept. of Civil Engineering MBCCET Peermade. 1 Department of Civil Engineering. MBCCET Peermade.
  • 2. OVERVIEW  INTRODUCTION  OBJECTIVE  SCOPE  LITERATURE REVIEW  METHODOLOGY  TIME SCHEDULE  CONCLUTION 2 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 3. INTRODUCTION Method of virtually eliminating all concrete from the middle of a slab Which dramatically reduces structural deadweight Inserts plastic spheres in between the meshes What is a Bubble deck slab ? Department of Civil Engineering MBCCET Peermade 3 FILLER SLAB CONSTRUCTION USING COCONUT SHELL Fig.1 Bubble Deck Slab [1]
  • 4. PROBLEM IDENTIFICATION  Now a days cost of construction is increases day by day  Excessive usage of concrete leads to increase in CO2 production thereby causing global warming  Therefore, reducing concrete in building construction is one of the solutions to the mentioned problem  Hence to cater to the problem, an alternate building technology such as filler slabs is adopted  Filler slabs are the type of slabs where filler materials are used in the tension zone of slab as a partial replacement for concrete in that region  By using filler slabs we can reduce the dead weight of slab and reduces the amount of material using 4 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 5. OBJECTIVE To determine the load bearing capacity of filler slab using coconut shell and compare with conventional slab To estimate the amount of concrete saved as a result of coconut shell introduction into the core of the slab To study the structural behavior of filler slab To compare the strength between conventional slab and filler slab 5 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 6. SCOPE  Treatment of coconut shell for better bonding and protection from the attack of termites  Deflection characteristics of coconut shell slab can be investigated  Thermal characteristics of coconut shell slab can be investigated  This project in future we can use coconut shells in the footing’s base-slab. 6 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 7. APPLICATIONS  Waiting sheds  Public toilets  Car parks  Security Guard Rooms  ATM Rooms 7 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 8. LITERATURE REVIEW 8 TITLE AUTHOR SUMMARY YEAR Study of flexural behavior of filler slab Abhishek. P, Mohammed Zakiulla  It was seen that conventional slab withstood 13 kN more load than the filler slab with coconut shells as filler material  This is due to the presence of filler materials in the tension zone of filler slab 2017 Study the filler slab as alternative Construction technology Amit d chougule, manoj h. Mota, mrs. Ushadevi s patil  Have carried out an experiment in which they have used filler materials which are economical , light weight and easily available  It was seen that energy consumed in Mangalore tiles , ferroconcrete tile was lesser than common RCC slab 2015 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 9. LITERATURE REVIEW(contd.) 9 TITLE AUTHOR SUMMARY YEAR Study on Flexural Behaviour of RCC Slab Filled with Hollow Roofing Tiles Deepika Dinesh, Akhil P.A • Experimental investigations on control specimen and slab with different arrangement of the hollow roofing tiles were carried out • Load carrying capacity, maximum deflection and failure patterns were analyzed 2018 Numerical and Experimental Study on Bubble Deck Slab Research M.Surendar M.Ranjitham  Compared to conventional in situ RC slab, this technique is economical and will result in saving of cement and steel and is an ideal step towards generation of affordable housing, for developing countries 2016 study on bubble Experimental deck slab Mr. Muhammad Shafiq Mushfiq,Shikha et.al..  This paper describes a new construction technology using recycled spherical balls in slabs to reduce self-weight of the structure as part of the concrete is replaced by the bubbles 2016 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 10. LITERATURE REVIEW(contd.) 10 TITLE AUTHOR SUMMARY YEAR Review on bubble deck with spherical hollow balls Rittik Bhowmik, Sourish Mukherjee, Aparna Das • The aim of this paper is to discuss about various significance of Bubble Deck Slab against Conventional Slab based on the various studies 2017 Cost Effective and Innovative Housing Technology Ayush Srivastava  By using cost effective materials, about 30-35% of the total cost of construction of a single or two storied building can be saved without compromising its quality control and structural stability 2014 Biaxial hollow slab with innovative types of voids A. Churakov • Use of recycled plastics and filler materials can reduces the amount of concrete used . Reducing material consumption made it possible to make the construction time faster, to reduce the overall costs 2016 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 11. LITERATURE REVIEW(contd.) 11 TITLE AUTHOR SUMMARY YEAR A Review Study on Bubble Deck Slab Harshnearshit Vy, Nitish Jauhari, Himanshu Bhatt • Bubble deck reduces up to 35% of the structural concrete in slab and up to 20% reduction in other structural members • This method is effective in time saving, use of Bubble deck makes construction very faster • Bubble deck system makes the slab lighter in weight, this reduction in weight reduces some column and beam ie. equal to the time saving 2017 Sustainable use of low cost building materials in the rural india Ali Haider Jasvi, D.K. Bera  This paper emphasizes on the methods of using low cost housing technique in India. It provides us a challenge to use the natural materials and their by- product so as to reduce the wastage or bye products obtained from industries and environmental pollution 2015 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 12. LITERATURE REVIEW(contd.) 12 TITLE AUTHOR SUMMARY YEAR A RC filler slab with non-autoclaved cellular concrete blocks for sustainable Construction Jaisingh et.al • -In this context, utilisation of this waste material in building construction will go a long way in solving its disposal problem. • Towards this end, a technology has been developed at the Central Building Research Institute (CBRI), Roorkee, India, to construct reinforced floor/roof slab with nonautoclaved cellular concrete filler blocks cast with flyash, lime, cement and a foaming agent Room size filler slabs were tested for their structural and functional performance at CBRI 2014 investigation on cost effective slab system Nilanjan sengupta • Concentration of greenhouse gases play major role in raising the earth’s temperature. • Carbon dioxide, produced from burning of fossil fuels, is the principle greenhouse gas and efforts are being made at international level to reduce its emission through adoption of energy-efficient technologies. 2018 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 13. LITERATURE REVIEW(contd.) 13 TITLE AUTHOR SUMMARY YEAR Structural behaviour of bubble deck slabs and its applications Neeraj Tiwari, Sana Zafar • The Bubble Deck slab is a newly designed biaxial concrete floor slab system. High density polythene (HDPE)hollow spheres are placed in the center of slab by replacing the ineffective concrete. • it decreases the dead weight so increases the efficiency of floor. It has many advantages over normal solid conventional concrete slabs . 2016 Parametric study of R.C.C voided and solid slab Saifee Bhagat • In this paper various parameters of the voided and solid flat plate slabs is calculated to compare the both systems. • To evaluate the performance of the R.C.C voided and solid flat plate slabs, modelling of slabs is carried out using SAP 2000 having span ranging from 6x6 m to 14x14 m of 4x4 bay in both direction with thickness of the slabs 280 to 600 mm 2010 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL 2016
  • 14. 14 TITLE AUTHOR SUMMARY YEAR An Experimental Study on Two Way Bubble Deck Slab with Spherical Hollow Balls Bhagyashri G. Bhade • Bubble deck slab is a method of virtually eliminating all concrete from the middle of a floor slab, which is not performing any structural function, thereby dramatically reducing structural dead weight. • High density polyethylene hollow spheres replace the in-effective concrete in the Centre of the slab, thus decreasing the dead weight and increasing the efficiency of the floor. 2016 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 15. Department of Civil Engineering, MBCCET Peermade Literature Review Procurement of materials Mix Design (M25) Casting of Specimens Experimental investigation Results & Discussions Conclusions 15 FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 16. MATERIALS USED 16 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL MATERIALS SPECIFICATION Cement PPC of grade 43 Sand M sand Coarse aggregate Gravel 20 mm nominal size Steel Fe 415 of 10mmø Coconut shell 70mm dia. (Avg)
  • 17. M25 MIX DESIGN As per IS10262 Guidelines for concrete mix design proportioning  Target strength = 33.25  Water cement ratio = 0.45  Water content = 147 kg/m3  Cement content = 437.7 kg/m3  Coarse aggregate = 1018.84 kg/m3  Fine aggregate = 800 kg/m3  Mix proportion = 1:1:2 17 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 18. Material properties (as per IS 2386 part 3)  Cement 1) Specific gravity : 3.15 2) Fineness : 3.2% 3) Consistency : 38% 4) Initial and final setting time: 30 min and 10 hr.  Coarse Aggregate 1) Water absorption : 14% (Gravel 20 mm nominal size) 2) Specific Gravity : 2.74  Concrete 1) Slump :100mm 18 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 19. Table 1:Number of specimen Cast 19 ID NO: M1 3 C1 3 S1 3 S2 3 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL Note:- M1- Cube C1 – Cylinder S1 – Slab without coconut shell S2 – Slab with coconut shell
  • 20. 20 Specimen type Mix cement(kg) Fine aggregate Coarse aggregate Filler material PPC 43 grade kg 20mm nos Cube M1 1.8 1.8 3.6 0 1.8 1.8 3.6 0 1.8 1.8 3.6 0 Cylinder C1 3 3 9 0 3 3 9 0 3 3 9 0 slab S1×3 73 73 146 0 S2a 65 65 130 36 S2b 65 65 130 15 S2c 65 65 130 12 Total 428.4 428.4 856.8 63 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL Table 2: Quantity of materials
  • 21. Casting of Specimens  Cube and cylinder  The concrete mix design obtained was 1:1:2 (M25).  Three cubes of dimension 150mm×150mm×150mm and Three cylinders of 150mm dia.× 300mm height is casted for check the compressive strength 21 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL Fig.2 Casted Cube and cylinder
  • 22.  Slab Slab of dimension 1m×1m×0.12m was casted having reinforcement of 10mmø@150mmc/c  Reinforcement provided in both transverse and longitudinal direction  The coconut shells were placed in the intermediate areas of steel reinforcement as shown in Fig.3  Placing of concrete  Curing of concrete and is done for 28 days 22 Department of Civil Engineering, MBCCET Peermade
  • 23. 23 Department of Civil Engineering, MBCCET Peermade Fig.3 Conventional slab before and after concreting Fig.4 Filler slab with different loading conditions
  • 24. TIME SCHEDULE Department of Civil Engineering, MBCCET Peermade 24 FILLER SLAB CONSTRUCTION USING COCONUT SHELL On going Yet to complete completed DECEMBER JANUARY FEBRUARY MARCH w1 w2 w3 w4 w1 w2 w3 w4 w1 w2 w3 w4 w1 w2 w3 w4 Material collection Material Testing Casting of Cube and Cylinder Testing Casting of Slab Testing Report writing Literature review
  • 25. Work to be Done.  Test for cube  Test for cylinder  Experimental investigation for slab  Flexural test  Crack Pattern  Comparison between filler slab and conventional slab 25 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 26. REFERENCES 1. Abhishek. P, Mohammed Zakiulla, K Srisha Rai.(2017) “Study of flexural behavior, thermal variation and luminosity test on filler slabs” IJRET: International Journal of Research in Engineering and Technology 6(5), 864-872 2. Mr. Amit D Chougule, Mr.Manoj H. Mota, Dr. Mrs. Ushadevi S Patil (2015) “To study the filler slab as alternative construction technology” Journal Of Information, Knowledge And Research In Civil Engineering, 3(2), 199-202 3. Deepika Dinesh, Akhil P.A (2018) “Study on Flexural Behaviour of RCC Slab Filled with Hollow Roofing Tiles ” International Journal of Engineering and Techniques 4(3),7-11 26 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 27. REFERENCES (Contd…) 4. M.P.Jaisingh, L.Jaisingh & B.Singh (2014)“A RC filler slab with non non- autoclaved cellular concrete blocks for sustainable Construction” Journal Of Information, Knowledge And Research In Civil Engineering. 4(6), 862-878 5. Mr. Muhammad Shafiq Mushfiq, Shikha Saini , Nishant (2017) “Experimental Study On Bubble Deck Slab ” International Research Journal of Engineering and Technology (IRJET), 4(5),1000-1004 6. Nilanjn sengupta (2018)“Investigation on cost effective slab system” International Journal of Civil Engineering and Technology 9(7),1000-1011 27 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 28. REFERENCES (Contd…) 7. Bhagyashri G. Bhade , S.M Barelikar (2016) “An Experimental Study On Two Way Bubble Deck Slab With Spherical Hollow Balls” International Journal of Recent Scientific Research Vol. 7, Issue, 6. 8. Ayush Srivastava, (2014) “Cost Effective And Innovative Housing Technology”, International Journal for Scientific Research & Development. Volume 2, Issue 6 9. Neeraj Tiwari, Sana Zafar, (2016). “Structural Behaviour of Bubble Deck Slabs and Its Application” IJSRD International Journal for Scientific Research & Development| Vol 4, Issue 02. 28 Department of Civil Engineering MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 29. REFERENCES (Contd…) 10. M.Surendar, M.Ranjitham (2016). “Numerical and Experimental Study on Bubble Deck Slab” Research Article 6(5),5959-5962 11. Churakov A.G. (2014) “Biaxial hollow slab with innovative types of voids”, IJRASET ,Construction of Unique Buildings and Structures. 6(21),70-78 12. Saifee Bhagat (2010) “ Parametric study of R.C.C voided and solid slab ” IOSR Journal of Mechanical and Civil Engineering. 8(6), 42-48 29 Department of Civil Engineering, MBCCET Peermade FILLER SLAB CONSTRUCTION USING COCONUT SHELL
  • 30. REFERENCES (Contd…) 13. Ali Haider Jasvi, D.K. Bera(2015) “Sustainable use of low cost building materials in the rural India”, International Journal of Research in Engineering and Technology 04(13),534-544 14. Harshit Varshney et.al(2017) “A Review Study on Bubble Deck Slab” International Journal for Research in Applied Science & Engineering Technology (IJRASET) 5(10),2136-2139 15.Rittik Bhowmik et.al(2017) “Review on bubble deck with spherical hollow balls” International Journal of Civil Engineering and Technology (IJCIET),8(8),979-987 30 FILLER SLAB CONSTRUCTION USING COCONUT SHELL Department of Civil Engineering MBCCET Peermade
  • 31. 31 FILLER SLAB CONSTRUCTION USING COCONUT SHELL