Nanoimpritinting can be the cheapest way to make nano-microstructures as small as 50nm.
UV Nanoimprinting
Soft mold-based UV nanoimprinting
Imprinting is done on UV-curable polymer or resist
The soft mold-based process is suitable for volume production and prevents damage to the expensive master mold
Large size nanoimprinting ~500x500mm
High refractive index NIL resist
Substrate
Mold / Master
UV
UV
Release or Demolding
Nano pattern
The polymer is heated above its glass transition temperature and then pressed against the mold to get the pattern imprinted on the polymer.
Typical substrates PMMA, PC, PET, etc.
Master mold fabrication: Si, Quartz, Ni, Polymer, etc.
Nanoimprinting
Dry etching
Ashing to remove the residual layer
Mold cleaning
Microlens array (MLA), Metasurfaces
DOE,
Waveguides for VR/AR
head-up displays (HUD)
Fiber Photonics
Gratings
Metalenses for compact cameras
Antireflection structures (Moth eye)
Machine Vision
Nano-pores for DNA sequencing
LSPR-based Biochips
Nanosieves
Micro-nanostructures on banknotes, tickets, etc.