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Keywords = supercritical transesterification

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19 pages, 3307 KiB  
Article
Catalytic Upgrading of Rice Straw Bio-Oil via Esterification in Supercritical Ethanol over Bimetallic Catalyst Supported on Rice Straw Biochar
by Alhassan Ibrahim, Islam Elsayed and El Barbary Hassan
Energies 2024, 17(2), 407; https://doi.org/10.3390/en17020407 - 13 Jan 2024
Cited by 1 | Viewed by 2756
Abstract
This research explores the enhancement of bio-oil quality through upgrading with the magnetic bimetallic oxide (CuO-Fe3O4) catalysts supported on activated rice straw biochar (AcB). These catalysts were employed in a supercritical ethanol-based upgrading process. Various characterization techniques, including elemental [...] Read more.
This research explores the enhancement of bio-oil quality through upgrading with the magnetic bimetallic oxide (CuO-Fe3O4) catalysts supported on activated rice straw biochar (AcB). These catalysts were employed in a supercritical ethanol-based upgrading process. Various characterization techniques, including elemental analysis, Fourier transform infrared (FTIR), X-ray diffraction (XRD), Brunauer–Emmett–Teller (BET) analysis, thermogravimetric analysis (TGA), and scanning electron microscopy (SEM), were utilized to characterize the prepared catalysts. This study revealed significant improvements in the physical characteristics and chemical composition of the bio-oil, with an increase in the heating value (HHV) from 21.3 to 32.1 MJ/kg. Esterification and transesterification were identified as key reactions contributing to this improvement. Notably, the pH of bio-oil increased from 4.3 (raw bio-oil) to 5.63 (after upgrading), signifying reduced acidity. The analysis of the bio-oil’s chemical composition highlighted a decrease in oxygen content and an increase in carbon and hydrogen content. At the optimum conditions, the application of supercritical ethanol proved to be an efficient method for enhancing the bio-oil’s properties. A crucial transformation occurred during the upgrading process and more than 90% of carboxylic acids were converted into esters, primarily ethyl acetate at the optimal conditions. This study has demonstrated the effective enhancement of raw bio-oil from rice straw through the utilization of carbon-based bimetallic oxide catalysts in a supercritical upgrading procedure. Full article
(This article belongs to the Section A4: Bio-Energy)
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<p>Schematic diagram of the experimental setup for pyrolysis and upgrading processes.</p>
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<p>(<b>a</b>) N<sub>2</sub> adsorption/desorption isotherms of (CuO-Fe<sub>3</sub>O<sub>4</sub>/AcB) catalyst, and (<b>b</b>) the pore size distribution.</p>
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<p>X-ray diffraction patterns of the AcB support and (CuO-Fe<sub>3</sub>O<sub>4</sub>/AcB) catalyst.</p>
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<p>TGA of the (CuO-Fe<sub>3</sub>O<sub>4</sub>/AcB) catalyst.</p>
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<p>(<b>a</b>) SEM of AcB support, (<b>b</b>) SEM of fresh catalyst, (<b>c</b>) EDX of fresh catalyst, (<b>d</b>–<b>h</b>) mapping of fresh catalyst, (<b>i</b>) SEM of used catalyst, (<b>j</b>) EDX of used catalyst, (<b>k</b>–<b>o</b>) mapping of used catalyst .</p>
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<p>FTIR spectra of fresh and used (CuO-Fe<sub>3</sub>O<sub>4</sub>/AcB) catalysts.</p>
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<p>GC/MS chromatograms of raw and esterified bio-oils (Exp. 5).</p>
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<p>Yields of chemical compounds in raw and esterified bio-oils.</p>
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<p>The reusability of the catalyst.</p>
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13 pages, 2581 KiB  
Article
Comparison of Engine Emission Characteristics of Biodiesel from High-Acid Oil and Used Cooking Oil through Supercritical Methanol and Alkaline-Catalyst Transesterifications
by Cherng-Yuan Lin, Yi-Wei Lin and Hsuan Yang
Processes 2023, 11(9), 2755; https://doi.org/10.3390/pr11092755 - 15 Sep 2023
Cited by 1 | Viewed by 1086
Abstract
The global trend towards net-zero carbon emissions from burning fuels in combustion engines alerts us to the alternative role of biodiesel. The manufacturing cost of biodiesel hinders the fast development of various types of biofuels. Feedstock cost is one of the major determining [...] Read more.
The global trend towards net-zero carbon emissions from burning fuels in combustion engines alerts us to the alternative role of biodiesel. The manufacturing cost of biodiesel hinders the fast development of various types of biofuels. Feedstock cost is one of the major determining factors of biodiesel cost and thus the extent of its competitiveness in the fuel market with other available alternative fuels or fossil fuels. Some low-cost feedstocks such as high-acid oil, which is produced from the acidifying processes of soybean soapstock, frequently contain high contents of free fatty acids (FFAs) and water. Hence, those feedstocks cannot be used to produce biodiesel through strong alkaline catalyst transesterification on an industrial scale. In contrast, the water can be converted to hydroxyl radicals to enhance the formation of esters from the dissociation of the FFA in a supercritical reacting tank. Hence, cheap high-acid oils containing high amounts of water and FFAs were used to produce biodiesel through a supercritical transesterification reaction system. The engine emission characteristics of using the biodiesel produced in this study were analyzed and compared with those of commercial biodiesel and super-low sulfur diesel (SLSD). A naturally aspirated, direct-injection, four-stroke, four-cylinder marine diesel engine associated with an eddy-current dynamometer was used to carry out the engine emission measurement. In comparison with super-low sulfur diesel (SLSD), the biodiesel had lower CO2 and CO emissions and black smoke opacity but higher emissions of O2 and NOx. The higher engine speed caused lower emissions of O2 and NOx but higher CO2 emissions. The supercritical-transesterification biodiesel appeared to be a competitive alternative fuel to fossil diesel. Full article
(This article belongs to the Section Environmental and Green Processes)
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<p>Comparison of the NO<sub>x</sub> emissions of the biodiesels from the present study and waste cooking oil and super-low sulfur diesel.</p>
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<p>Comparison of the CO emissions of the biodiesels from the present study and waste cooking oil and super-low sulfur diesel.</p>
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<p>Comparison of the CO<sub>2</sub> emissions of the biodiesels from the present study and waste cooking oil and super-low sulfur diesel.</p>
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<p>Comparison of the O<sub>2</sub> emissions of the biodiesels from the present study and waste cooking oil and super-low sulfur diesel.</p>
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<p>Comparison of the black smoke opacity of the biodiesels from the present study and waste cooking oil and super-low sulfur diesel.</p>
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<p>The photographs from the SEM at a magnification of × 20.0 K of the carbon residue after burning the fuel samples of (<b>a</b>) SLSD, (<b>b</b>) biodiesel from waste cooking oil, (<b>c</b>) present biodiesel through supercritical methanol transesterification, and (<b>d</b>) high-acid oil.</p>
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19 pages, 2405 KiB  
Article
Hydrogen Production from Supercritical Water Gasification of Model Compounds of Crude Glycerol from Biodiesel Industries
by Kapil Khandelwal, Philip Boahene, Sonil Nanda and Ajay K. Dalai
Energies 2023, 16(9), 3746; https://doi.org/10.3390/en16093746 - 27 Apr 2023
Cited by 10 | Viewed by 2914
Abstract
Biodiesel production through transesterification results in a large quantity of crude glycerol as a byproduct, the utilization of which is technically and economically challenging. Because of the ability to efficiently process wet feedstocks, supercritical water gasification (SCWG) is utilized in this study to [...] Read more.
Biodiesel production through transesterification results in a large quantity of crude glycerol as a byproduct, the utilization of which is technically and economically challenging. Because of the ability to efficiently process wet feedstocks, supercritical water gasification (SCWG) is utilized in this study to convert crude glycerol into hydrogen-rich syngas. A significant challenge addressed through this study is the decomposition routes of different heterogeneous components of crude glycerol during SCWG. Pure glycerol, methanol and oleic acid were investigated for SCWG as the model compounds of crude glycerol. SCWG of model compounds at temperature, pressure, feedstock concentration and reaction time of 500 °C, 23–25 MPa, 10 wt% and 1 h, respectively, revealed methanol to exhibit the highest H2 yield of 7.7 mmol/g, followed by pure glycerol (4.4 mmol/g) and oleic acid (1.1 mmol/g). The effects of feedstock concentration from 30 wt% to 10 wt% increased H2 yield from all model compounds. Response surface methodology (RSM) was used to develop a response curve to visualize the interactive behavior and develop model equations for the prediction of H2-rich gas yields as a function of the composition of model compounds in the crude glycerol mixture. Predictive models showed a good agreement with experimental results, demonstrating high accuracy and robustness of the model. These findings demonstrated a strong potential of crude glycerol for SCWG to generate H2-rich syngas. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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<p>Schematics of SCWG reactor assembly.</p>
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<p>Design of the 2,3 lattice with pure glycerol (<bold>A</bold>), methanol (<bold>B</bold>) and oleic acid (<bold>C</bold>).</p>
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<p>Gas yields from SCWG of model compounds at 500 °C, 23–25 MPa, 10 wt% feedstock concentration and 1 h.</p>
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<p>Interactive effects of model compounds: (<bold>a</bold>) H<sub>2</sub> yield, (<bold>b</bold>) CH<sub>4</sub> yield, (<bold>c</bold>) CO<sub>2</sub> yield and (<bold>d</bold>) TGY at reaction conditions of 500 °C, 23–35 MPa, 10 wt% feedstock concentration and 1 h. (Note: A, B and C in the figure axes represent pure glycerol, methanol and oleic acid, respectively. Please refer to <xref ref-type="table" rid="energies-16-03746-t005">Table 5</xref> for the conditions of experimental runs.)</p>
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<p>Interactive effects of model compounds: (<bold>a</bold>) H<sub>2</sub> yield, (<bold>b</bold>) CH<sub>4</sub> yield, (<bold>c</bold>) CO<sub>2</sub> yield and (<bold>d</bold>) TGY at reaction conditions of 500 °C, 23–35 MPa, 10 wt% feedstock concentration and 1 h. (Note: A, B and C in the figure axes represent pure glycerol, methanol and oleic acid, respectively. Please refer to <xref ref-type="table" rid="energies-16-03746-t005">Table 5</xref> for the conditions of experimental runs.)</p>
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<p>Proposed mechanism of SCWG of crude glycerol and its model compounds.</p>
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15 pages, 1764 KiB  
Article
Fatty Acid Alkyl Ester Production by One-Step Supercritical Transesterification of Beef Tallow by Using Ethanol, Iso-Butanol, and 1-Butanol
by Ricardo García-Morales, Francisco J. Verónico-Sánchez, Abel Zúñiga-Moreno, Oscar A. González-Vargas, Edgar Ramírez-Jiménez and Octavio Elizalde-Solis
Processes 2023, 11(3), 742; https://doi.org/10.3390/pr11030742 - 2 Mar 2023
Cited by 3 | Viewed by 1951
Abstract
The effect of temperature was studied on the synthesis of fatty acid alkyl esters by means of transesterification of waste beef tallow using ethanol and, iso-butanol and 1-butanol at supercritical conditions. These alcohols are proposed for the synthesis of biodiesel in order to [...] Read more.
The effect of temperature was studied on the synthesis of fatty acid alkyl esters by means of transesterification of waste beef tallow using ethanol and, iso-butanol and 1-butanol at supercritical conditions. These alcohols are proposed for the synthesis of biodiesel in order to improve the cold flow properties of alkyl esters. Alcohol–beef tallow mixtures were fed to a high-pressure high-temperature autoclave at a constant molar ratio of 45:1. Reactions were carried out in the ranges of 310–390 °C and 310–420 °C for ethanol and iso-butanol, respectively; meanwhile, synthesis using 1-butanol was assessed only at 360 °C. After separation of fatty acid alkyl esters, these samples were characterized by nuclear magnetic resonance (NMR) and gas chromatography coupled to mass spectrometry (GC-MS) to quantify yields, chemical composition, and molecular weight. Results indicated that yields enhanced as temperature increased; the maximum yields for fatty acid ethyl esters (FAEEs) were attained at 360 °C, and for fatty acid butyl esters (FABEs) were achieved at 375 °C; beyond these conditions, the alkyl ester yields reached equilibrium. Concerning the physicochemical properties of biodiesel, the predicted cetane number and cloud point were enhanced compared to those of fatty acid methyl esters. Full article
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<p><sup>1</sup>H-NMR spectra for FAEE obtained from beef tallow by using supercritical ethanol.</p>
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<p><sup>1</sup>H-NMR spectra for FABE obtained from beef tallow by using supercritical iso-butanol.</p>
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<p><sup>1</sup>H-NMR spectra for FABE obtained from beef tallow by supercritical 1-butanol.</p>
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<p>Production of fatty acid alkyl esters from waste beef tallow with different alcohols and feedstock ratios [<a href="#B34-processes-11-00742" class="html-bibr">34</a>,<a href="#B56-processes-11-00742" class="html-bibr">56</a>].</p>
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31 pages, 9375 KiB  
Review
An Overview on the Production of Biodiesel Enabled by Continuous Flow Methodologies
by Claudia Carlucci
Catalysts 2022, 12(7), 717; https://doi.org/10.3390/catal12070717 - 29 Jun 2022
Cited by 28 | Viewed by 5816
Abstract
Biodiesel was produced via transesterification reaction catalyzed by acids, bases, enzymes or supercritical fluids. The catalysis was homogeneous or heterogeneous and the process could be carried out in batch or using a continuous flow process. Microreactors allowed us to obtain better control of [...] Read more.
Biodiesel was produced via transesterification reaction catalyzed by acids, bases, enzymes or supercritical fluids. The catalysis was homogeneous or heterogeneous and the process could be carried out in batch or using a continuous flow process. Microreactors allowed us to obtain better control of the experimental variables, such as temperature, pressure and flow rate, carrying out the reactions in safe conditions, avoiding exothermic and dangerous processes. The synthetic methodologies in continuous flow, combined with other technologies as microwave irradiation or ultrasounds, led to complete automation of the process with an increase in efficiency, also applicable on an industrial scale. Full article
(This article belongs to the Special Issue Catalytic Processes in Biofuel Production and Biomass Valorization)
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Figure 1
<p>Transesterification reaction within (<b>a</b>) Omega shaped, (<b>b</b>) Tesla shaped and (<b>c</b>) t-shaped microreactors.</p>
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<p>Zigzag microchannel reactor.</p>
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<p>Slit-channel reactors.</p>
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<p>Packed bed reactor (PBR) for continuous process for biodiesel production.</p>
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<p>Packed-bed tubular reactor.</p>
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<p>PAFR-packed flow reactor.</p>
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<p>Continuous packed bed reactor. F1 and F2 feed flow, C-FLAX tubing. F3 feed flow, stainless steel piping; F3 feed flow, stainless steel piping; F4 transesterification product, stainless steel piping; F5 transesterification product, stainless steel piping; F6 transesterification product, C-FLAX tubing; T1 temperature for inlet the PBR; T2 temperature for outlet the PBR.</p>
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<p>Continuous process with immobilized (<b>a</b>) and co-immobilized lipases (<b>b</b>).</p>
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<p>Fixed bed with high-pressure apparatus for deoxygenation reaction.</p>
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<p>Apparatus for the transesterification reaction.</p>
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<p>Reactor testing of biodiesel integrated flow system.</p>
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<p>Continuous-flow reactive distillation (RD).</p>
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<p>Closed-loop static mixer reactor.</p>
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<p>Static mixer closed-loop system.</p>
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<p>Biodiesel production with reactive distillation column using heterogeneous catalyst.</p>
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<p>(<b>a</b>) Process for biodiesel production; (<b>b</b>) batch reactor; (<b>c</b>) helical tube reactor.</p>
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<p>Continuous microwave assisted reactor for the biodiesel production. Steam number (S1–S11); valve label (V-1-V-4); pressure controller (PC); temperature indicator (TI); temperature controller (TC); emergency stop button (ES); microwave irradiation controller (WC).</p>
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<p>Con-Flow microwave system.</p>
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<p>Microwave flow system setup.</p>
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<p>Ultrasonic continuous transesterification process.</p>
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<p>Diagram of biodiesel production process.</p>
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<p>Continuous gas–liquid reactor.</p>
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<p>Vortex fluidic device (VFD).</p>
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<p>Supercritical continuous reaction device.</p>
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<p>Tubular flow reactor.</p>
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<p>Continuous stirred-tank reactor (CSTR).</p>
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<p>Flow diagram for the continuous transesterification process. Metering pumps (MP1. MP2, MP3); pressure transducers (P1, P2); back pressure regulator (BPR); thermocouples (T1, T2, T3, T4); residence tube (RT).</p>
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<p>Liquid–liquid film reactors (LLFR).</p>
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<p>Flow path for the continuous flow system.</p>
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<p>Advanced FlowTM Reactor (AFR).</p>
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<p>Continuous flow bubble column reactor. Vaporizer (VR); superheater (SH); bubble column reactor (R1); level controller (LC1); condenser (Cd1); glass container for sample collector (F1); valves (V1–V8); electrical heaters (H1–H5); temperature controllers (TC1–TC5); pipe on the top of F1 (O1); pipe on the bottom of F1 (O2); inner pipe in the LC1 (O3).</p>
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<p>General scheme of the transesterification reaction in the presence of methanol.</p>
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36 pages, 3501 KiB  
Review
A Short Review on Catalyst, Feedstock, Modernised Process, Current State and Challenges on Biodiesel Production
by Abdulkareem G. Alsultan, Nurul Asikin-Mijan, Zueriani Ibrahim, Robiah Yunus, Siti Zulaika Razali, Nasar Mansir, Aminul Islam, Sivasangar Seenivasagam and Yun Hin Taufiq-Yap
Catalysts 2021, 11(11), 1261; https://doi.org/10.3390/catal11111261 - 20 Oct 2021
Cited by 43 | Viewed by 8104
Abstract
Biodiesel, comprising mono alkyl fatty acid esters or methyl ethyl esters, is an encouraging option to fossil fuels or diesel produced from petroleum; it has comparable characteristics and its use has the potential to diminish carbon dioxide production and greenhouse gas emissions. Manufactured [...] Read more.
Biodiesel, comprising mono alkyl fatty acid esters or methyl ethyl esters, is an encouraging option to fossil fuels or diesel produced from petroleum; it has comparable characteristics and its use has the potential to diminish carbon dioxide production and greenhouse gas emissions. Manufactured from recyclable and sustainable feedstocks, e.g., oils originating from vegetation, biodiesel has biodegradable properties and has no toxic impact on ecosystems. The evolution of biodiesel has been precipitated by the continuing environmental damage created by the deployment of fossil fuels. Biodiesel is predominantly synthesised via transesterification and esterification procedures. These involve a number of key constituents, i.e., the feedstock and catalytic agent, the proportion of methanol to oil, the circumstances of the reaction and the product segregation and purification processes. Elements that influence the yield and standard of the obtained biodiesel encompass the form and quantity of the feedstock and reaction catalyst, the proportion of alcohol to feedstock, the temperature of the reaction, and its duration. Contemporary research has evaluated the output of biodiesel reactors in terms of energy production and timely biodiesel manufacture. In order to synthesise biodiesel for industrial use efficaciously, it is essential to acknowledge the technological advances that have significant potential in this sector. The current paper therefore offers a review of contemporary progress, feedstock categorisation, and catalytic agents for the manufacture of biodiesel and production reactors, together with modernised processing techniques. The production reactor, form of catalyst, methods of synthesis, and feedstock standards are additionally subjects of discourse so as to detail a comprehensive setting pertaining to the chemical process. Numerous studies are ongoing in order to develop increasingly efficacious techniques for biodiesel manufacture; these acknowledge the use of solid catalytic agents and non-catalytic supercritical events. This review appraises the contemporary situation with respect to biodiesel production in a range of contexts. The spectrum of techniques for the efficacious manufacture of biodiesel encompasses production catalysed by homogeneous or heterogeneous enzymes or promoted by microwave or ultrasonic technologies. A description of the difficulties to be surmounted going forward in the sector is presented. Full article
(This article belongs to the Section Catalysis for Sustainable Energy)
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Figure 1
<p>Over view of the chemical reaction (<b>a</b>) acid-catalyzed esterification and (<b>b</b>) base-catalyzed transesterification reaction pathways [<a href="#B124-catalysts-11-01261" class="html-bibr">124</a>].</p>
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<p>Chemical reaction (<b>a</b>) acid-catalyzed transesterification reaction pathways and (<b>b</b>) base-catalyzed transesterification [<a href="#B125-catalysts-11-01261" class="html-bibr">125</a>,<a href="#B126-catalysts-11-01261" class="html-bibr">126</a>].</p>
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<p>Process variables in transesterification reaction. Reproduced with permission from Islam et al., [Studies on design of heterogeneous catalysts for biodiesel production]; published by Elsevier, 2013 [<a href="#B231-catalysts-11-01261" class="html-bibr">231</a>].</p>
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<p>Thermal decomposition of triglycerides mechanism. Reproduced with permission from Ruhul et al., State of the art of biodiesel production processes: a review of the heterogeneous catalyst; published by RSC Advances, 2015 [<a href="#B232-catalysts-11-01261" class="html-bibr">232</a>].</p>
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<p>Effect of biodiesel yield for ultrasonic power. Reproduced with permission from Deng et al., Production of biodiesel from Jatropha oil catalyzed by nanosized solid basic catalyst; published by Elsevier, 2011 [<a href="#B240-catalysts-11-01261" class="html-bibr">240</a>].</p>
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<p>Effect of ultrasonic power dissipation on the extent of conversion of biodiesel Reproduced with permission from Hingu et al., Synthesis of biodiesel from waste cooking oil using sonochemical reactors, Elsevier, 2010 [<a href="#B241-catalysts-11-01261" class="html-bibr">241</a>].</p>
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<p>The production of biodiesel contributed by each country in 2019 Reproduced with permission from Coyle, The future of biofuels: a global perspective, Amber Waves [<a href="#B262-catalysts-11-01261" class="html-bibr">262</a>].</p>
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14 pages, 6526 KiB  
Article
Laboratory-Scale Research of Non-Catalyzed Supercritical Alcohol Process for Continuous Biodiesel Production
by Aso A. Hassan and Joseph D. Smith
Catalysts 2021, 11(4), 435; https://doi.org/10.3390/catal11040435 - 29 Mar 2021
Cited by 8 | Viewed by 2836
Abstract
This work investigates the non-catalyzed supercritical methanol (SCM) process for continuous biodiesel production. The lab-scale setup was designed and used for biodiesel production in the temperature range of 520–650 K and 83–380 bar with an oil-to-methanol molar ratio ranging from 1:5 to 1:45. [...] Read more.
This work investigates the non-catalyzed supercritical methanol (SCM) process for continuous biodiesel production. The lab-scale setup was designed and used for biodiesel production in the temperature range of 520–650 K and 83–380 bar with an oil-to-methanol molar ratio ranging from 1:5 to 1:45. The experiments were performed in the coiled plug flow tubular reactor. The volumetric flow rate of the methanol/oil ranged from 0.1–10 mL/min. This work examines a new reactor technology involving preheating and pre-mixing of the methanol/oil mixture to reduce setup cost and increase biodiesel yield under the same reaction conditions. Work performed showed that FAME’s yield increased rapidly with temperature and pressure above the methanol critical points (i.e., 513 K and 79.5 bar). The best methyl-ester yield using this reaction technology was 91% at 590 K temperature and 351 bars with an oil-to-methanol ratio of 39 and a 15-min residence time. Furthermore, the kinetics of the free catalyst transesterification process was studied in supercritical methanol under different reaction conditions. Full article
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<p>The transesterification reaction mechanism.</p>
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<p>The transesterification processes.</p>
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<p>Methanol supercritical point.</p>
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<p>The catalyzed process (1) and the super-critical methanol process (2).</p>
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<p>FAME yield (%) at variable pressure (Time = 15 min and Molar ratio = 1:39).</p>
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<p>FAME yield (%) at variable temperature (P = 351 bar, Time = 15 min and Molar ratio = 1:39).</p>
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<p>FAME yield (%) at variable molar ratio (P = 351 bar, T = 590 K, Time = 15 min).</p>
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<p>FAME yield (%) at variable reactor residence time (P = 351 bar and Molar ratio = 1:39).</p>
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<p>The plot of ln [uCO, 0] − ln [uCO, t] value against reaction time at the different reaction temperatures (Molar ratio 1:39 and P = 351 bar).</p>
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<p>Arrhenius plot for supercritical transesterification reaction (molar ratio 1:39 and P = 351 bar).</p>
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<p>Transesterification’s reaction procedure.</p>
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<p>Reactor dimension.</p>
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<p>Setup sketch.</p>
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21 pages, 2527 KiB  
Review
Prospects and Challenges of Microwave-Combined Technology for Biodiesel and Biolubricant Production through a Transesterification: A Review
by Nur Atiqah Mohamad Aziz, Robiah Yunus, Dina Kania and Hamidah Abd Hamid
Molecules 2021, 26(4), 788; https://doi.org/10.3390/molecules26040788 - 3 Feb 2021
Cited by 28 | Viewed by 4088
Abstract
Biodiesels and biolubricants are synthetic esters produced mainly via a transesterification of other esters from bio-based resources, such as plant-based oils or animal fats. Microwave heating has been used to enhance transesterification reaction by converting an electrical energy into a radiation, becoming part [...] Read more.
Biodiesels and biolubricants are synthetic esters produced mainly via a transesterification of other esters from bio-based resources, such as plant-based oils or animal fats. Microwave heating has been used to enhance transesterification reaction by converting an electrical energy into a radiation, becoming part of the internal energy acquired by reactant molecules. This method leads to major energy savings and reduces the reaction time by at least 60% compared to a conventional heating via conduction and convection. However, the application of microwave heating technology alone still suffers from non-homogeneous electromagnetic field distribution, thermally unstable rising temperatures, and insufficient depth of microwave penetration, which reduces the mass transfer efficiency. The strategy of integrating multiple technologies for biodiesel and biolubricant production has gained a great deal of interest in applied chemistry. This review presents an advanced transesterification process that combines microwave heating with other technologies, namely an acoustic cavitation, a vacuum, ionic solvent, and a supercritical/subcritical approach to solve the limitations of the stand-alone microwave-assisted transesterification. The combined technologies allow for the improvement in the overall product yield and energy efficiency. This review provides insights into the broader prospects of microwave heating in the production of bio-based products. Full article
(This article belongs to the Special Issue The Application of Microwave Technology in Chemistry)
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<p>Molecular and ionic movements under microwave influence.</p>
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<p>Synergistic microwave-ultrasonic reactor for transesterification of soybean oil with methanol. Reproduced with permission from <span class="html-italic">Ultrason. Sonochem</span>. <b>2017</b>, 281–290. Copyright (2017) Elsevier [<a href="#B69-molecules-26-00788" class="html-bibr">69</a>].</p>
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<p>Microwave-assisted transesterification of triglycerides from palm oil with subcritical dimethyl carbonate.</p>
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<p>Schematic diagram of vacuum-microwave assisted transesterification reactor system.</p>
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<p>Biodiesel production for microwave and ionic approach. Reproduced with permission from <span class="html-italic">Ren. Energy</span> <b>2020</b>, 925–936. Copyright (2020) Elsevier [<a href="#B102-molecules-26-00788" class="html-bibr">102</a>].</p>
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28 pages, 3513 KiB  
Review
A Comprehensive Review on Oil Extraction and Biodiesel Production Technologies
by Zulqarnain, Muhammad Ayoub, Mohd Hizami Mohd Yusoff, Muhammad Hamza Nazir, Imtisal Zahid, Mariam Ameen, Farooq Sher, Dita Floresyona and Eduardus Budi Nursanto
Sustainability 2021, 13(2), 788; https://doi.org/10.3390/su13020788 - 15 Jan 2021
Cited by 105 | Viewed by 16771
Abstract
Dependence on fossil fuels for meeting the growing energy demand is damaging the world’s environment. There is a dire need to look for alternative fuels that are less potent to greenhouse gas emissions. Biofuels offer several advantages with less harmful effects on the [...] Read more.
Dependence on fossil fuels for meeting the growing energy demand is damaging the world’s environment. There is a dire need to look for alternative fuels that are less potent to greenhouse gas emissions. Biofuels offer several advantages with less harmful effects on the environment. Biodiesel is synthesized from the organic wastes produced extensively like edible, non-edible, microbial, and waste oils. This study reviews the feasibility of the state-of-the-art feedstocks for sustainable biodiesel synthesis such as availability, and capacity to cover a significant proportion of fossil fuels. Biodiesel synthesized from oil crops, vegetable oils, and animal fats are the potential renewable carbon-neutral substitute to petroleum fuels. This study concludes that waste oils with higher oil content including waste cooking oil, waste palm oil, and algal oil are the most favorable feedstocks. The comparison of biodiesel production and parametric analysis is done critically, which is necessary to come up with the most appropriate feedstock for biodiesel synthesis. Since the critical comparison of feedstocks along with oil extraction and biodiesel production technologies has never been done before, this will help to direct future researchers to use more sustainable feedstocks for biodiesel synthesis. This study concluded that the use of third-generation feedstocks (wastes) is the most appropriate way for sustainable biodiesel production. The use of innovative costless oil extraction technologies including supercritical and microwave-assisted transesterification method is recommended for oil extraction. Full article
(This article belongs to the Special Issue Hybrid Energy System)
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<p>Carbon dioxide closed loop cycle for biofuels [<a href="#B3-sustainability-13-00788" class="html-bibr">3</a>].</p>
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<p>The oil content of feedstocks for biodiesel synthesis [<a href="#B11-sustainability-13-00788" class="html-bibr">11</a>,<a href="#B12-sustainability-13-00788" class="html-bibr">12</a>].</p>
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<p>Apparatus for performing steam distillation.</p>
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<p>Soxhlet apparatus for oil recovery.</p>
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<p>Generalized transesterification reaction mechanism.</p>
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<p>CO<sub>2</sub> and temperature effect on biodiesel yield [<a href="#B122-sustainability-13-00788" class="html-bibr">122</a>].</p>
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<p>Influence of reaction time on biodiesel production [<a href="#B119-sustainability-13-00788" class="html-bibr">119</a>].</p>
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<p>Oil to alcohol ratio effect on biodiesel yield [<a href="#B122-sustainability-13-00788" class="html-bibr">122</a>].</p>
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<p>Influence of catalyst concentration on biodiesel yield [<a href="#B125-sustainability-13-00788" class="html-bibr">125</a>,<a href="#B134-sustainability-13-00788" class="html-bibr">134</a>].</p>
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15 pages, 303 KiB  
Review
Noncatalytic Biodiesel Synthesis under Supercritical Conditions
by Violeta Makareviciene and Egle Sendzikiene
Processes 2021, 9(1), 138; https://doi.org/10.3390/pr9010138 - 12 Jan 2021
Cited by 15 | Viewed by 2626
Abstract
The constant increase in greenhouse gases in the environment is forcing people to look for different ways to reduce such pollution. One of these ways is the use of biodiesel for road transport. Conventional biodiesel production involves the catalytic triglyceride transesterification process. When [...] Read more.
The constant increase in greenhouse gases in the environment is forcing people to look for different ways to reduce such pollution. One of these ways is the use of biodiesel for road transport. Conventional biodiesel production involves the catalytic triglyceride transesterification process. When using homogeneous two-stage catalysis, it is difficult to purify the resulting product from the by-products formed, and the catalysts cannot be reused. In the case of heterogeneous catalysis, the process costs are increased due to separation and regeneration of the catalysts. To solve these problems of catalytic synthesis, a noncatalytic process has been recently studied that which takes place under supercritical conditions for an alcohol or other acyl receptor. In such biodiesel production, fatty feedstocks and alcohols are used as raw materials, with the synthesis taking place at supercritical conditions for alcohol, i.e., high temperature and pressure, thus making the process quite simple. This paper reviews the results obtained from biodiesel synthesis using a noncatalytic supercritical process for transesterification using both alcohols and carboxylate esters of low molecular weight, evaluating the optimal conditions for these processes and biofuel stability at high temperatures. Full article
(This article belongs to the Section Environmental and Green Processes)
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34 pages, 4152 KiB  
Review
Hydrothermal Treatment of Vegetable Oils and Fats Aiming at Yielding Hydrocarbons: A Review
by Carolina Zanon Costa, Eduardo Falabella Sousa-Aguiar, Maria Antonieta Peixoto Gimenes Couto and José Faustino Souza de Carvalho Filho
Catalysts 2020, 10(8), 843; https://doi.org/10.3390/catal10080843 - 26 Jul 2020
Cited by 19 | Viewed by 4971
Abstract
According to the International Air Transport Agency (IATA), the aviation industry causes 2% of GHG emissions. As a result, goals such as improving aircraft efficiency by 1.5% per year and achieving carbon-neutral growth by 2020 were established. In this circumstance, fuels produced from [...] Read more.
According to the International Air Transport Agency (IATA), the aviation industry causes 2% of GHG emissions. As a result, goals such as improving aircraft efficiency by 1.5% per year and achieving carbon-neutral growth by 2020 were established. In this circumstance, fuels produced from biomass seem to be a promising route. There are many routes available to convert biomass into renewable fuels such as pyrolysis, hydroprocessing, transesterification, hydrothermal processes, and steam reforming. In this study, one reports a review of hydrothermal technologies. This review reports recent information about hydrothermal processes using water in sub- and supercritical states. This article introduces some concepts of the hydrothermal processes, advantages, and different types of feedstock adopted. The parameters which have an influence on hydrothermal processes such as temperature, pressure, particle size, catalyst, biomass/water ratio, and reaction time are illuminated. Water characteristics in sub- and supercritical conditions are discussed as a highly reactive medium to increase the affinity for the extraction of value-added compounds. Additionally, this review splits and details the reaction schemes that take place under hydrothermal conditions. Finally, it introduces recent research and development (R&D) trends in the hydrothermal process of fatty acids and triglycerides. Full article
(This article belongs to the Section Biomass Catalysis)
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<p>Technological processes for the production of biofuels [<a href="#B2-catalysts-10-00843" class="html-bibr">2</a>,<a href="#B3-catalysts-10-00843" class="html-bibr">3</a>,<a href="#B4-catalysts-10-00843" class="html-bibr">4</a>].</p>
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<p>Regions at the subcritical and supercritical states in hydrothermal process.</p>
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<p>Raw materials used in the hydrothermal process.</p>
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<p>Hydrothermal conversion of lignocellulosic biomass (carbohydrates and lignin) to hydrocarbons, aromatics, and cycloalkanes [<a href="#B8-catalysts-10-00843" class="html-bibr">8</a>].</p>
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<p>Timeline of published articles on hydrothermal technologies from (<b>a</b>) vegetable oils and (<b>b</b>) fatty acids.</p>
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<p>Number of articles published per each country.</p>
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<p>Temperatures (K) used in hydrothermal experiments with fatty acids.</p>
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<p>Temperatures (K) used in hydrothermal experiments with triglycerides.</p>
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<p>Conversion of fatty acids in hydrothermal experiments.</p>
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<p>Residence time (minutes) in hydrothermal experiments with fatty acids.</p>
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<p>Residence time (minutes) in hydrothermal experiments with vegetable oil.</p>
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<p>Pressure (MPa) in hydrothermal experiments with vegetable oils.</p>
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<p>Pressure (MPA) in hydrothermal experiments with fatty acids.</p>
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<p>Reaction pathways for catalytic hydrothermal conversion of monoglyceride to n-alkane hydrocarbons.</p>
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<p>Proposed reaction pathways through the hydrothermal process of triglyceride [<a href="#B15-catalysts-10-00843" class="html-bibr">15</a>].</p>
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<p>Scheme of reaction for hydrothermal processing of the triacylglycerides into alkanes.</p>
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<p>Reaction sequence of the hydrolysis reaction from triglyceride.</p>
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17 pages, 1426 KiB  
Article
Characterization, Quantification and Quality Assessment of Avocado (Persea americana Mill.) Oils
by Mei Wang, Ping Yu, Amar G. Chittiboyina, Dilu Chen, Jianping Zhao, Bharathi Avula, Yan-Hong Wang and Ikhlas A. Khan
Molecules 2020, 25(6), 1453; https://doi.org/10.3390/molecules25061453 - 24 Mar 2020
Cited by 28 | Viewed by 6263
Abstract
Avocado oil is prized for its high nutritional value due to the substantial amounts of triglycerides (TGs) and unsaturated fatty acids (FAs) present. While avocado oil is traditionally extracted from mature fruit flesh, alternative sources such as avocado seed oil have recently increased [...] Read more.
Avocado oil is prized for its high nutritional value due to the substantial amounts of triglycerides (TGs) and unsaturated fatty acids (FAs) present. While avocado oil is traditionally extracted from mature fruit flesh, alternative sources such as avocado seed oil have recently increased in popularity. Unfortunately, sufficient evidence is not available to support the claimed health benefit and safe use of such oils. To address potential quality issues and identify possible adulteration, authenticated avocado oils extracted from the fruit peel, pulp and seed by supercritical fluid extraction (SFE), as well as commercial avocado pulp and seed oils sold in US market were analyzed for TGs and FAs in the present study. Characterization and quantification of TGs were conducted using UHPLC/ESI-MS. Thirteen TGs containing saturated and unsaturated fatty acids in avocado oils were unambiguously identified. Compared to traditional analytical methods, which are based only on the relative areas of chromatographic peaks neglecting the differences in the relative response of individual TG, our method improved the quantification of TGs by using the reference standards whenever possible or the reference standards with the same equivalent carbon number (ECN). To verify the precision and accuracy of the UHPLC/ESI-MS method, the hydrolysis and transesterification products of avocado oil were analyzed for fatty acid methyl esters using a GC/MS method. The concentrations of individual FA were calculated, and the results agreed with the UHPLC/ESI-MS method. Although chemical profiles of avocado oils from pulp and peel are very similar, a significant difference was observed for the seed oil. Principal component analysis (PCA) based on TG and FA compositional data allowed correct identification of individual avocado oil and detection of possible adulteration. Full article
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<p>Total ion chromatograms of (<b>A</b>) APCI(+), eluent: acetonitrile/isopropanol; (<b>B</b>) ESI(+), eluent: acetonitrile/isopropanol; (<b>C</b>) ESI(+), eluent: acetonitrile with 0.05% formic acid/isopropanol with 0.05% formic acid and 5 mM ammonium formate; (<b>D</b>) ESI(+), eluent: acetonitrile with 0.1% water and 0.05% formic acid/isopropanol with 0.05% formic acid and 5 mM ammonium formate.</p>
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<p>Total ion chromatograms of authenticated avocado oils extracted from pulp, peel, seed and commercial avocado seed oil. ECNs: the equivalent carbon numbers.</p>
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<p>Positive ion ESI spectra of TGs containing different acyls on the glycerol backbone. OOO, LLO and LOL, and OLP and OPL were used as representative examples for single-acid type (R<sub>1</sub>R<sub>1</sub>R<sub>1</sub>), mixed-acid type (R<sub>1</sub>R<sub>2</sub>R<sub>1</sub> or R<sub>1</sub>R<sub>1</sub>R<sub>2</sub>) and mixed-acid type (R<sub>1</sub>R<sub>2</sub>R<sub>3</sub>), respectively.</p>
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<p>Schematic representation of fatty acids elimination from sn-1, sn-2 and sn-3 positions by ESI(+) MS.</p>
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<p>Ion survival yields (ISYs) for the fragment ion [OL]<sup>+</sup> from representative TGs over the concentration range.</p>
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<p>Calibration curves (grouped by ECN) for 12 commercially available reference standards.</p>
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<p>PCA score plots of authenticated and commercial avocado oils, sesame oil and soybean oil. (<b>A</b>) UHPLC/MS TG data and (<b>B</b>) GC/MS FA data. Each sample was prepared in duplicate.</p>
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20 pages, 2527 KiB  
Article
Solid Matrix-Supported Supercritical CO2 Enhances Extraction of γ-Linolenic Acid from the Cyanobacterium Arthrospira (Spirulina) platensis and Bioactivity Evaluation of the Molecule in Zebrafish
by Xiaohong Yang, Yi Li, Yanhua Li, Ding Ye, Li Yuan, Yonghua Sun, Danxiang Han and Qiang Hu
Mar. Drugs 2019, 17(4), 203; https://doi.org/10.3390/md17040203 - 30 Mar 2019
Cited by 34 | Viewed by 4657
Abstract
Marine cyanobacteria represent a large untapped source of functional glycolipids enriched with polyunsaturated fatty acids (PUFAs) for human health. However, advanced methods for scalable isolation of diverse species containing high-purity PUFA-rich glycolipids will have to be developed and their possible pharmaceutical and nutraceutical [...] Read more.
Marine cyanobacteria represent a large untapped source of functional glycolipids enriched with polyunsaturated fatty acids (PUFAs) for human health. However, advanced methods for scalable isolation of diverse species containing high-purity PUFA-rich glycolipids will have to be developed and their possible pharmaceutical and nutraceutical functions identified. This paper introduces a novel solid matrix-supported supercritical CO2 extraction method for scalable isolation of the PUFA γ-linolenic acid (GLA)-enriched glycolipids from the cyanobacterium Arthrospira (Spirulina) platensis, which has been the most widely used among microalgae in the nutraceutical and pharmaceutical industries. Of various porous materials studied, diatomite was the best to facilitate extraction of GLA-rich glycolipids, resulting in an extraction efficiency of 98%. Gamma-linolenic acid made up 35% of total fatty acids (TFAs) in the extracts, which was considerably greater than that obtained with ethanol (26%), Bligh and Dyer (24%), and in situ transesterification (24%) methods, respectively. Lipidomics analysis revealed that GLA was exclusively associated with galactolipids. Pharmaceutical functions of GLA-rich galactolipids were investigated on a zebrafish caudal fin regeneration model. The results suggested that GLA extracted from A. platensis possessed anti-oxidative, anti-inflammatory, and anti-allergic activities, which acted in a concerted manner to promote post-injury regeneration of zebrafish. Full article
(This article belongs to the Special Issue Compounds from Cyanobacteria II)
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<p>Effect of different solid supporting materials on extraction efficiencies of total lipids (<b>A</b>), total fatty acids (TFAs) (<b>B</b>), and γ-linolenic acid (GLA) (<b>C</b>) over extraction time. Experiments were performed under the following conditions: solid materials-to-algal biomass ratio, 1:2 (<span class="html-italic">w/w</span>); water content of solid materials, 60 wt.%; ethanol-to-biomass ratio, 3:1 (<span class="html-italic">v/w</span>); temperature, 40 °C; pressure, 41 MPa; CO<sub>2</sub>-to-mass ratio, 2.0 mL g<sup>−1</sup> min<sup>−1</sup>. Error bars represent the standard deviation (<span class="html-italic">n</span> = 3).</p>
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<p>Effect of diatomite-to-biomass ratio (<b>A</b>) and moisture content of diatomite (<b>B</b>) on extraction efficiencies of total lipids, total fatty acids (TFAs), and γ-linolenic acid (GLA). Experiments were performed under the following conditions: ethanol-to-biomass ratio, 3:1 (<span class="html-italic">v/w</span>); temperature, 40 °C; pressure, 41 MPa; extraction time, 60 min (static extraction for 30 min + dynamic 30 min); CO<sub>2</sub>-to-mass ratio, 2.0 mL g<sup>−1</sup> min<sup>−1</sup>. Error bars represent the standard deviation (<span class="html-italic">n</span> = 3).</p>
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<p>Effect of ethanol-to-biomass ratio on extraction efficiencies of total lipids, total fatty acids (TFAs), and γ-linolenic acid (GLA) in the presence of diatomite. Experiments were performed under the following conditions: diatomite-to-biomass ratio, 1:2 (<span class="html-italic">w/w</span>); water content of solid materials, 60 wt.%; temperature, 40 °C; pressure, 41 MPa; extraction time, 60 min (static extraction for 30 min + dynamic 30 min); CO<sub>2</sub>-to-mass ratio, 2 mL g<sup>−1</sup> min<sup>−1</sup>. Error bars represent the standard deviation (<span class="html-italic">n</span> = 3).</p>
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<p>Effect of temperature (<b>A</b>), pressure (<b>B</b>), time (<b>C</b>), and CO<sub>2</sub>-to-mass ratio (<b>D</b>) on extraction efficiencies of total lipids, total fatty acids (TFAs), and γ-linolenic acid (GLA) by solid matrix-supported supercritical CO<sub>2</sub> (SMSSC-CO<sub>2</sub>) extraction. Experiments were performed under the following conditions: diatomite-to-biomass ratio, 1:2 (<span class="html-italic">w/w</span>); water content of solid materials, 60 wt.%; ethanol-to-biomass ratio, 3:1 (<span class="html-italic">v/w</span>); and (<b>A</b>) pressure = 41 MPa, extraction time = 60 min (static extraction for 30 min + dynamic 30 min), CO<sub>2</sub>-to-mass ratio = 2.0 mL g<sup>−1</sup> min<sup>−1</sup>; (<b>B</b>) temperature = 40 °C; extraction time = 60 min (static extraction for 30 min + dynamic 30 min), CO<sub>2</sub>-to-mass ratio = 2.0 mL g<sup>−1</sup> min<sup>−1</sup>; (<b>C</b>) temperature = 40 °C, pressure = 41 MPa, CO<sub>2</sub>-to-mass ratio = 2.0 mL g<sup>−1</sup> min<sup>−1</sup>; (<b>D</b>) temperature = 40 °C, pressure = 41 MPa, extraction time = 60 min (static extraction for 30 min + dynamic 30 min). Error bars represent the standard deviation (<span class="html-italic">n</span> = 3).</p>
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<p>Relative ratio of MGDG and DGDG and molecular species profiles of MGDG and DGDG in lipid extracts of <span class="html-italic">A. platensis</span>. M, MGDG; D, DGDG.</p>
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<p>Fatty acid profiles obtained with different extraction methods. Error bars represent the standard deviation (<span class="html-italic">n</span> = 3).</p>
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<p>Bioactivities of GLA tested on a zebrafish caudal fin regeneration model. (<b>A–B</b>) Effects of 50, 100, 250, and 500 mg L<sup>−1</sup> of GLA on zebrafish caudal fin regeneration. Proper concentrations (50 and 100 mg L<sup>−1</sup>) of GLA promoted the regeneration of early fin primordia of zebrafish larvae, whereas higher concentrations (250 and 500 mg L<sup>−1</sup>) did not. (<b>C–D</b>) Reactive oxygen species (ROS) test of wounded zebrafish treated with DMSO, 100 and 250 mg L<sup>−1</sup> of GLA. Proper concentration (100 mg L<sup>−1</sup>) of GLA reduced oxidative stress at the wound region, whereas higher concentration (250 mg L<sup>−1</sup>) did not. (<b>E–F</b>) Neutrophil attraction of wounded zebrafish caudal fin treated with DMSO and 100 mg L<sup>−1</sup> of GLA. Proper concentration (100 mg L<sup>−1</sup>) of GLA reduced the number of neutrophils at the wound region revealing the anti-inflammatory effect of this fatty acid. Asterisks (*) indicate statistically significant differences compared with the DMSO (<span class="html-italic">t</span>-test, <span class="html-italic">p</span> &lt; 0.05).</p>
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<p>Single vessel configuration of the supercritical CO<sub>2</sub> extraction apparatus: 1, liquid CO<sub>2</sub> cylinder; 2, manometers; 3, check valve; 4, CO<sub>2</sub> cooler; 5, 6, high-pressure pumps for pumping CO<sub>2</sub> and co-solvent; 7, co-solvent addition; 8, preheat coil; 9, extraction vessel; 10, thermometer; 11, static/dynamic valve; 12, collection vial; 13, flow meter gas CO<sub>2</sub>; 14, CO<sub>2</sub> vent.</p>
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9 pages, 1066 KiB  
Article
Supercritical CO2 Transesterification of Triolein to Methyl-Oleate in a Batch Reactor: Experimental and Simulation Results
by Geetanjali Yadav, Leonard A. Fabiano, Lindsay Soh, Julie Zimmerman, Ramkrishna Sen and Warren D. Seider
Processes 2019, 7(1), 16; https://doi.org/10.3390/pr7010016 - 1 Jan 2019
Cited by 7 | Viewed by 7519
Abstract
In earlier work (Silva et al., 2016; Soh et al., 2014a; Soh et al., 2015), the supercritical CO2 transesterification of triolein to methyl-oleate using Nafion solid-acid catalyst and large methanol/triolein molar feed ratios was carried out. Herein, these ratios are adjusted (from [...] Read more.
In earlier work (Silva et al., 2016; Soh et al., 2014a; Soh et al., 2015), the supercritical CO2 transesterification of triolein to methyl-oleate using Nafion solid-acid catalyst and large methanol/triolein molar feed ratios was carried out. Herein, these ratios are adjusted (from 50–550) to evaluate the yield of fatty acid methyl esters in batch laboratory reactors as temperature is varied from 80–95 °C and pressure is varied from 8.0–9.65 MPa. Also, to better understand the effect of varying these operating parameters, batch reactor simulations using the Soave-Redlich-Kwong Equation of State (RK-ASPEN EOS) in ASPEN PLUS are carried-out. A single-reaction kinetic model is used and phase equilibrium is computed as the reactions proceed. Experimental data are compared with these results. Full article
(This article belongs to the Special Issue Modeling and Simulation of Energy Systems)
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<p>A single reversible transesterification reaction to convert triglycerides (TG) into biodiesel.</p>
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<p>Concentration profiles of (<b>a</b>) Triolein, (<b>b</b>) Methanol, (<b>c</b>) FAME, and (<b>d</b>) All species, for 550X MeOH/triolein molar ratio at 9.65 MPa and 95 °C. V-Vapor, L1-Liquid 1, L2-Liquid 2 phase.</p>
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22 pages, 7151 KiB  
Article
Catalyst-Free Biodiesel Production Methods: A Comparative Technical and Environmental Evaluation
by Oseweuba Valentine Okoro, Zhifa Sun and John Birch
Sustainability 2018, 10(1), 127; https://doi.org/10.3390/su10010127 - 8 Jan 2018
Cited by 32 | Viewed by 6249
Abstract
In response to existing global focus on improved biodiesel production methods via highly efficient catalyst-free high temperature and high pressure technologies, this study considered the comparative study of catalyst-free technologies for biodiesel production as an important research area. In this study, therefore, catalyst-free [...] Read more.
In response to existing global focus on improved biodiesel production methods via highly efficient catalyst-free high temperature and high pressure technologies, this study considered the comparative study of catalyst-free technologies for biodiesel production as an important research area. In this study, therefore, catalyst-free integrated subcritical lipid hydrolysis and supercritical esterification and catalyst-free one step supercritical transesterification processes for biodiesel production have been evaluated via undertaking straight forward comparative energetic and environmental assessments. Energetic comparisons were undertaken after heat integration was performed since energy reduction has favourable effects on the environmental performance of chemical processes. The study confirmed that both processes are capable of producing biodiesel of high purity with catalyst-free integrated subcritical lipid hydrolysis and supercritical esterification characterised by a greater energy cost than catalyst-free one step supercritical transesterification processes for an equivalent biodiesel productivity potential. It was demonstrated that a one-step supercritical transesterification for biodiesel production presents an energetically more favourable catalyst-free biodiesel production pathway compared to the integrated subcritical lipid hydrolysis and supercritical esterification biodiesel production process. The one-step supercritical transesterification for biodiesel production was also shown to present an improved environmental performance compared to the integrated subcritical lipid hydrolysis and supercritical esterification biodiesel production process. This is because of the higher potential environment impact calculated for the integrated subcritical lipid hydrolysis and supercritical esterification compared to the potential environment impact calculated for the supercritical transesterification process, when all material and energy flows are considered. Finally the major contributors to the environmental outcomes of both processes were also clearly elucidated. Full article
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<p>Block flow diagram for the DST biodiesel production process.</p>
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<p>Block flow diagram for the ISHSE biodiesel production process.</p>
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<p>Lipid hydrolysis in supercritical water (adapted from Minami and Saka [<a href="#B25-sustainability-10-00127" class="html-bibr">25</a>]).</p>
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<p>Relations between the conversion factor and time at different operating temperatures. Points: data based on the experimental data obtained by Minami and Saka [<a href="#B25-sustainability-10-00127" class="html-bibr">25</a>]. Lines: fitted lines using Equation (7).</p>
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<p>The relation between <math display="inline"> <semantics> <mrow> <msub> <mi>k</mi> <mrow> <mi>h</mi> <mi>y</mi> </mrow> </msub> </mrow> </semantics> </math> and <span class="html-italic">T</span> for subcritical hydrolysis of TAG at temperatures ranging from 250 °C to 320 °C.</p>
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<p>The process flow sheet for the simulated direct supercritical transesterification (DST) process.</p>
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<p>The process flow sheet for the simulated integrated subcritical lipid hydrolysis and supercritical esterification (ISHSE) process.</p>
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<p>Composite curves (CC) for minimum driving temperature of 10 K for DST.</p>
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<p>Grand composite curve (GCC) for minimum driving temperature of 10 K for DST.</p>
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<p>Composite curves (CC) for minimum driving temperature of 10 K for ISHSE.</p>
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<p>Grand composite curve (GCC) for minimum driving temperature of 10 K for ISHSE.</p>
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<p>Aspen Energy analyser HEN output for the DST process (blue and red colours representing the cold streams and hot streams respectively).</p>
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<p>Aspen Energy analyser HEN output for the ISHSE process (blue and red colours representing the cold streams and hot streams respectively).</p>
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<p>Utility requirement of DST and ISHSE processes.</p>
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<p>The comparative assessment of the potential environmental impacts of the ISHSE and the DST biodiesel production processes.</p>
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