4.1. Durability Test Result
The capacity loss data obtained from the three-round durability test were recorded, respectively, and the corresponding data of the combination of test factors and capacity loss for each group were obtained, as shown in
Table 5. Next, the range analysis method is used to analyze the capacity loss results. The range analysis has the advantages of simplicity and intuition and is suitable for screening results with low accuracy requirements. However, it cannot estimate the size of the error or accurately estimate the importance of the influence of various factors on the results. The results of three rounds of durability analysis are shown in
Figure 5. The
in this figure is the average value of the test data applied to a certain level of a factor. In order to obtain the comparison among levels within each factor, we can compare the impact of each level on capacity loss by comparing the
of each level.
Compared with factor 1, it can be seen that the impact of each round of SOC on capacity loss presents a positive correlation trend; that is, the capacity loss increases with the increase in SOC, and the capacity loss is the smallest when SOC is 0.2. This is because the battery SOC and the battery voltage are highly correlated, and the battery voltage can be derived when the battery SOC and current are known. For the battery, the higher the SOC, the higher the terminal voltage; that is, the lower the negative potential, which increases the rate of negative side reactions and SEI film thickening, the faster the battery aging rate and capacity loss.
The decrease in the pulse period indicates that the frequency of charge and discharge conversion is increasing; that is, the direction of movement of lithium ions in the electrolyte is constantly changing and the change rate is accelerating, which will lead to the acceleration of the diffusion rate of lithium ions in the electrolyte. Moreover, this is conducive to solving the lithium deposition structure, but not conducive to the occurrence of the lithium evolution reaction, ultimately resulting in reduced capacity loss. When the pulse period is too small, i.e., the frequency is too high, the internal reaction rate becomes too fast, resulting in a rise in battery temperature, which is not conducive to reducing capacity loss. This can be explained by the fact that factor 2 has the smallest capacity loss when the half-pulse period is 150 s.
The reported power is related to the maximum charge and discharge currents—the greater the reported power, the greater the maximum charge and discharge current and the current during the charge and discharge process. Although this will accelerate the main reaction rate, it will also lead to the acceleration of the side reaction rate, which is conducive to the occurrence of lithium evolution reaction and SEI film thickening, making the loss of available lithium result in an increased capacity loss (factor 3 at 0.1 C*V) and minimum loss of battery capacity.
Compared with factor 4, it can be seen that each round of temperature has the smallest impact on capacity loss at 25 °C; that is, low and high temperatures bring greater capacity loss, which is in line with the appropriate operating temperature of general commercial batteries, i.e., 10–35 °C. This is because the temperature will affect the internal reaction rate of the battery. A temperature that is too high will speed up the reaction rate and the side reaction rate, resulting in an increased capacity loss. A temperature that is too low will lead to an increase in internal resistance, resulting in an intensified polarization phenomenon, which will lead to additional side reactions, especially at low temperatures. Charging may lead to the occurrence of lithium evolution, where the available lithium content is reduced so that the battery is rapidly degraded; the brittleness of the material at low temperatures will also affect battery life.
4.2. Negative Potential Simulation Test Results
The negative electrode potential refers to the solid–liquid-phase potential difference on the surface of the negative particle. When it is greater than the equilibrium potential of the lithium evolution reaction, the lithium evolution phenomenon will occur in the negative electrode of the battery. The phenomenon of lithium evolution leads to the appearance of lithium dendrites on the negative electrode surface, further leading to the loss of available lithium, increased polarization, and thus reduced battery capacity. Moreover, the longitudinal existence of a lithium-ion concentration gradient causes an uneven distribution of lithium dendrites, which will even puncture the diaphragm, resulting in a short circuit inside the battery. Therefore, the lithium evolution criterion can be expressed by Equation (15).
where
is the solid-phase potential;
is the liquid-phase potential; and
is the lithium reaction equilibrium potential, usually considered to be 0 V (relative to
).
In this paper, the 15th group of test results is selected for display, as shown in
Figure 6. Here, the abscissa of the thickness of the battery is present, the units are meters, and the diagram is the negative part of the selection, so the range is
m. The ordinate is simulation time and the units are seconds, with a total of 300 s. The color diagram shows the negative electrode potential at the corresponding position and time, and the units are mV. To facilitate the detection of negative electrode potential, the color diagram interval is adjusted to
mV.
It can be seen from the above-mentioned negative potential distribution results that some simulation groups have negative electrode potentials during the simulation process. Through the factor colocation of these groups, a qualitative conclusion can be obtained—under different working conditions, high SOC, low temperature, and high charging rate, negative electrode potential will appear negative. In addition, it can also be found that along the positive direction of the
x-axis, the negative electrode potential has a decreasing trend; that is, the closer the electrode and the electrolyte interface, the smaller the negative electrode potential. Therefore, it is not only necessary to consider the influence of the time dimension on the negative potential, but also to take the
x-axis direction into account. In order to better obtain the degree of influence of various factors on this phenomenon, statistical means are used for quantitative analysis. Therefore, in this study, the part of the negative electrode potential is a double integral for time and the
x-axis direction, which can be briefly written as
. The obtained integral value was analyzed. The specific results are shown in
Table 6. In order to express the results easily, the simulation groups without negative electrode potentials are not included in
Table 6; that is, the integral value of these groups is 0. Although these groups do not appear in
Table 6, they must be included in the data analysis process.
Multiple linear regression analysis among factor 1, factor 2, factor 3 and factor 4 were used as independent variables and dependent variables for multiple linear regression analyses. The R-square value of the model was 0.355, meaning that factor 1, factor 2, factor 3, and factor 4 could explain 35.5% of the variation of . During the F-test of the model, it was found that the model passed the F-test (F = 6.049, p = 0.001 < 0.05), indicating that at least one of the factors (factor 1, factor 2, factor 3, and factor 4) would have an impact on . In addition, by testing the multicollinearity of the model, it is found that the variance inflation factor (VIF) values in the model are all less than 5, which means that there is no collinearity problem, and the D-W value is near the number 2, which indicates that there is no autocorrelation in the model and there is no correlation between the sample data. The final analysis results showed that the regression coefficients corresponding to factor 1, factor 2, factor 3, and factor 4 were 0.021 (t = 0.852, p = 0.399 > 0.05), −0.110 (t = −4.687, p = 0.000 < 0.01), 0.040 (t = 2.098, p = 0.042 < 0.05), and −0.008 (t = −0.512, p = 0.611 > 0.05), respectively.
It means that factor 2 has a significant negative correlation with ; that is, it has the greatest impact on the result at −10 °C. Factor 3 has a significant positive correlation with ; that is, it has the greatest impact on the result when the maximum charging rate is 3 C. Factor 1 and factor 4 have no significant correlation with .
Multiple linear regression analysis in factors: In order to further analyze the internal influences of factor 1 and factor 4 on , internal multiple linear regression analysis was used, respectively. Firstly, factor 1 is analyzed, and level 1 is taken as a reference, and the linear regression coefficients of the four levels are 0.036, 0.081, 0.148, and 0.017, respectively. Compared with the linear regression coefficients of the other three levels, it can be seen that the coefficient at level 3 is the largest, so it can be considered that the SOC of 0.6 in factor 1 has the greatest impact on . Next, factor 4 is analyzed, and level 1 is taken as a reference. The linear regression coefficients of the six levels are 0.122, −0.122, 0.073, −0.014, −0.122, and 0.04. Comparing the linear regression coefficients of the other five levels, it can be seen that between level 1 and level 2, level 1 is larger; between level 3 and level 4, level 3 is larger; and between level 5 and level 6, level 6 is larger. Therefore, it can be considered that in factor 4, the maximum integral value of current with respect to time in the charge and discharge process, the maximum frequency of the full rate charge and discharge, and the minimum frequency regulation range have the greatest influence on .
To summarize, the analysis of temperature and reported power aligns with expectations, indicating that a lower temperature and higher charging rate have a greater impact on negative potential below 0. However, regarding SOC, this study reveals that the greatest influence is not observed at SOC of 0.8. This discrepancy may be attributed to the fact that the orthogonal simulation test conducted in this study did not encompass all possible factor combinations, resulting in some results being influenced by factor coupling and thereby affecting the isolated effect of individual factors. Furthermore, improvements can be made to the test methodology by selecting frequency regulation conditions for quantitative evaluation across six levels before analyzing the joint influence of three other factors on the target under investigation.
4.3. Theoretical Analysis
For temperature, there are two main mechanisms to affect the electrochemical system of the battery, i.e., one is the Arrhenius Equation (16) and the other is the Stokes–Einstein Equation (17).
where
refers to the pre-factor;
is the activation energy;
is the gas constant;
is the absolute temperature;
represents the diffusion coefficient of the molecule;
is the Boltzmann constant;
is the viscosity of the solvent; and
is the radius of the molecule. It can be seen that the increase in electrolyte viscosity at low temperature reduces the diffusion coefficient of lithium ions, leading to the increase in charge transfer impedance and ohmic polarization. Furthermore, the kinetics of lithium embedding into negative graphite are hindered, and the concentration gradient of lithium ions on the negative surface increases, which may reduce the local potential to the lithium metal precipitation potential, form lithium dendrites, consume active lithium, and accelerate the SEI film rupture. At high temperatures, the side reaction accelerates, the dissolution or regeneration of the SEI film intensifies, the active lithium becomes continuously consumed, and the positive transition metal dissolves and migrates to the negative electrode to destroy the SEI film. Therefore, at low temperatures, the negative polarization increases, the potential distribution becomes more uneven, and the lithium threshold becomes easily reachable in local areas. At high temperatures, the SEI impedance decreases, the potential distribution becomes uniform, and the overall lithium loss accelerates. However, whether it is a high or low temperature, it will lead to a reduction in the effective lithium inventory, while the active material loss.
State of charge (SOC) directly affects the negative equilibrium potential, according to the Nernst Equation (18).
At high SOC,
approaches
, causing
to approach the lithium metal deposition threshold. At this time, the local current density distribution presents significant non-uniformity. The Butler–Volmer Equation (19) is expressed as follows:
When
(charging process), the high SOC region preferentially triggers the lithium evolution side reaction, resulting in irreversible capacity loss.
As for charge and discharge ratio, high ratio will cause third-order polarization coupling. One is the ohmic polarization, i.e.,
, which is related to collector and electrolyte conductivity. The second is the electrochemical polarization, controlled by the Butler–Volmer kinetics. The third is the concentration polarization, which follows Fick’s second law. The porous electrode theory shows that the local current density distribution satisfies Equation (20).
It can be seen that a significant concentration gradient is formed inside the pore of the electrode at a high power rate, leading to lithium deposition, preferentially in the edge region.
In addition, the half-pulse period affects the dynamic response characteristics of the electrode, and the characteristic time constant τ_diff is determined by the diffusion process Equation (21).
where
is the diffusion characteristic length. When
, the pulse process causes an unsteady-state concentration fluctuation, ultimately resulting in an “insufficient relaxation” effect. When
, lithium ions can be fully redistributed. The high-frequency pulse leads to periodic potential oscillation on the surface of the negative electrode, which aggravates the mechanical stress damage of the SEI film.