Design and Testing of an Elastic Comb Reciprocating a Soybean Plant-to-Plant Seedling Avoidance and Weeding Device
<p>Weeding device.</p> "> Figure 2
<p>Reciprocating elastic comb weeding mechanism: (<b>a</b>) Structural conceptual diagram: 1. servo motor; 2. frame; 3. guide rail slider; 4. spindle; 5. flange disk; 6. connecting rod; 7. fixing rod; 8. combing plate; 9. elastic comb teeth; (<b>b</b>) actual picture.</p> "> Figure 3
<p>Weed control actuator and sensor position hanging diagram.</p> "> Figure 4
<p>Sketch of the work of the intra-plant weeding mechanism.</p> "> Figure 5
<p>Sensor and weeding control actuator positioning diagram.</p> "> Figure 6
<p>Distance diagram of different measured objects’ diameters.</p> "> Figure 7
<p>Diameter collecting of soybean plants and weeds schematic diagram.</p> "> Figure 8
<p>Height collecting of soybean plants and weeds schematic diagram.</p> "> Figure 9
<p>Distance collecting of soybean plants schematic diagram.</p> "> Figure 10
<p>Soybean leaf disturbance schematic diagram.</p> "> Figure 11
<p>Imitation elastic comb teeth.</p> "> Figure 12
<p>Schematic diagram of the movement trajectory of the weeding mechanism.</p> "> Figure 13
<p>Weeding mechanism movement trajectory analysis diagram.</p> "> Figure 14
<p>Laser ranging sensor installation location schematic.</p> "> Figure 15
<p>Control box physical diagram.</p> "> Figure 16
<p>Flowchart of one cycle of seedling avoidance action.</p> "> Figure 17
<p>Weed control device installation position.</p> "> Figure 18
<p>Test scenario.</p> "> Figure 19
<p>Weed control effect of soybean intra-plant weeding device: (<b>a</b>) before weeding; (<b>b</b>) after weeding.</p> "> Figure 20
<p>Response surface analysis: (<b>a</b>) The response surfaces of the weeding rate at different numbers of comb teeth and stabbing depth. (<b>b</b>) The response surfaces of seedling injury rate at different forward speeds and stabbing depth.</p> ">
Abstract
:1. Introduction
2. Materials and Methods
2.1. Weeding Device
2.1.1. Weeding Mechanism
2.1.2. Recognition System and Control System
2.2. Control Methods and Principles of Operation
2.2.1. Control Methods
2.2.2. Soybean Plant Recognition Model
3. Design of Weeding Execution Mechanism and Control System
3.1. Weeding Execution Mechanism
3.1.1. Determining Execution Mechanism Parameters
3.1.2. Trajectory Analysis for Seedling Avoidance
3.1.3. Design of Seedling Avoidance Systems
3.2. Control Strategy and Control Steps
4. Field Test
4.1. Test Condition
4.2. Test Program
4.3. Analysis of Test Results
4.4. Optimal Operating Parameter Solution
5. Discussion
6. Conclusions
- A reciprocating soybean intra-row weeding device has been designed, which uses intermittent opening and closing of the comb teeth plates to avoid damaging seedlings. It can remove weeds between rows and some weeds within rows. A laser ranging sensor is used as the recognition tool, which has a simple principle and good performance.
- The critical weeding components of the soybean intra-row weeding machine were analyzed and designed, and the safe range of soybean plants was determined to find the motion trajectory of the elastic comb teeth. The weeding rate is greatly improved while ensuring a low seedling injury rate. Weeding machines are combined with PLC programming and modeling for control, after the sensor detects the distance information of the plants. PLC can synchronize the normal weeding and seedling avoiding operations of the weeding mechanism through the soybean identification model.
- Conducted via field weeding experiments, a quadratic regression universal center of rotation design test was conducted. The three-factor, three-level response surface analysis method was used to establish regression models for the weeding rate and seedling damage rate in relation to the stabbing depth, number of comb teeth, and forward speed. The experimental data were analyzed and optimized using the Design-Expert 8.0.5b software. It is found that the optimal operating performance of the weeding mechanism is achieved when the soil depth is 29.06 mm, the number of comb teeth is 5, and the forward speed is 0.31 m/s. Field performance tests demonstrate that the reciprocating soybean intra-row weeding device designed in this study meets the design requirements and can provide a reference for the design and optimization of soybean field mechanical weeding devices.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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Level | Stabbing Depth/mm | Number of Comb Teeth | Forward Speed/(m·s−1) |
---|---|---|---|
1 | 20 | 3 | 0.2 |
2 | 30 | 4 | 0.3 |
3 | 40 | 5 | 0.4 |
Test Number | Stabbing Depth/mm | Number of Comb Teeth | Forward Speed/(m·s−1) | Weeding Rate/% | Seedling Injury Rate/% |
---|---|---|---|---|---|
1 | 20 | 4 | 0.3 | 91.24 | 1.18 |
2 | 30 | 4 | 0.3 | 92.17 | 1.70 |
3 | 40 | 3 | 0.4 | 82.95 | 5.17 |
4 | 40 | 4 | 0.3 | 93.09 | 2.91 |
5 | 30 | 5 | 0.3 | 97.70 | 1.69 |
6 | 30 | 4 | 0.3 | 92.17 | 1.19 |
7 | 40 | 5 | 0.4 | 98.62 | 5.71 |
8 | 20 | 3 | 0.2 | 79.26 | 0.00 |
9 | 30 | 4 | 0.2 | 92.63 | 0.00 |
10 | 20 | 5 | 0.4 | 96.77 | 3.51 |
11 | 20 | 5 | 0.2 | 97.70 | 0.00 |
12 | 30 | 3 | 0.3 | 82.03 | 1.14 |
13 | 30 | 4 | 0.4 | 92.17 | 1.83 |
14 | 40 | 5 | 0.2 | 98.62 | 0.00 |
15 | 30 | 4 | 0.3 | 93.09 | 1.16 |
16 | 20 | 3 | 0.4 | 79.72 | 2.89 |
17 | 40 | 3 | 0.2 | 82.03 | 0.00 |
18 | 30 | 4 | 0.3 | 93.09 | 1.19 |
19 | 30 | 4 | 0.3 | 92.63 | 0.59 |
20 | 30 | 4 | 0.3 | 93.09 | 1.15 |
Variance Source | Degree of Freedom | Sum of Squares | Mean Square | F Value | p Value | ||||
---|---|---|---|---|---|---|---|---|---|
RC | RS | RC | RS | RC | RS | RC | RS | ||
Model | 9 | 754.68 | 48.38 | 83.85 | 5.38 | 427.61 | 16.33 | <0.0001 | <0.0001 |
A | 1 | 11.23 | 3.87 | 11.23 | 3.87 | 57.29 | 11.75 | <0.0001 | 0.0065 |
B | 1 | 695.73 | 0.29 | 695.73 | 0.29 | 3547.83 | 0.89 | <0.0001 | 0.3683 |
C | 1 | 0 | 36.54 | 0 | 36.54 | 0 | 111 | 1.0000 | <0.0001 |
AB | 1 | 1.30 | 0.00074 | 1.30 | 0.00074 | 6.63 | 0.0022 | 0.0276 | 0.9632 |
AC | 1 | 0.24 | 2.52 | 0.24 | 2.52 | 1.22 | 7.65 | 0.2955 | 0.0199 |
BC | 1 | 0.66 | 0.17 | 0.66 | 0.17 | 3.38 | 0.51 | 0.0957 | 0.4909 |
A2 | 1 | 0.39 | 2.34 | 0.39 | 2.34 | 1.99 | 7.10 | 0.1883 | 0.0237 |
B2 | 1 | 19.77 | 0.23 | 19.77 | 0.23 | 100.81 | 0.71 | <0.0001 | 0.4200 |
C2 | 1 | 0.059 | 0.12 | 0.059 | 0.12 | 0.30 | 0.35 | 0.5950 | 0.5661 |
Residual | 10 | 1.96 | 3.29 | 0.20 | 0.33 | ||||
Lack of fit | 5 | 0.93 | 2.67 | 0.19 | 0.53 | 0.91 | 4.26 | 0.5397 | 0.0687 |
Pure terror | 5 | 1.03 | 0.63 | 0.21 | 0.13 | ||||
Cor total | 19 | 756.64 | 51.67 |
Stabbing Depth/mm | Number of Comb Teeth | Forward Speed/(m·s−1) | Weeding Rate/% | Seedling Injury Rate/% |
---|---|---|---|---|
29 | 5 | 0.3 | 97.24 | 1.15 |
97.24 | 1.75 | |||
96.77 | 1.17 | |||
98.16 | 2.30 | |||
97.70 | 1.70 |
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Ye, S.; Xue, X.; Si, S.; Xu, Y.; Le, F.; Cui, L.; Jin, Y. Design and Testing of an Elastic Comb Reciprocating a Soybean Plant-to-Plant Seedling Avoidance and Weeding Device. Agriculture 2023, 13, 2157. https://doi.org/10.3390/agriculture13112157
Ye S, Xue X, Si S, Xu Y, Le F, Cui L, Jin Y. Design and Testing of an Elastic Comb Reciprocating a Soybean Plant-to-Plant Seedling Avoidance and Weeding Device. Agriculture. 2023; 13(11):2157. https://doi.org/10.3390/agriculture13112157
Chicago/Turabian StyleYe, Shenghao, Xinyu Xue, Shuning Si, Yang Xu, Feixiang Le, Longfei Cui, and Yongkui Jin. 2023. "Design and Testing of an Elastic Comb Reciprocating a Soybean Plant-to-Plant Seedling Avoidance and Weeding Device" Agriculture 13, no. 11: 2157. https://doi.org/10.3390/agriculture13112157
APA StyleYe, S., Xue, X., Si, S., Xu, Y., Le, F., Cui, L., & Jin, Y. (2023). Design and Testing of an Elastic Comb Reciprocating a Soybean Plant-to-Plant Seedling Avoidance and Weeding Device. Agriculture, 13(11), 2157. https://doi.org/10.3390/agriculture13112157