Metal Sulfide Precipitation: Recent Breakthroughs and Future Outlooks
<p>Results from the scientometric analysis, period 2000–2021. (<b>A</b>) Documents per year, (<b>B</b>) Documents by source (journal), (<b>C</b>) Documents by the top 10 countries, and (<b>D</b>) Documents by subject area.</p> "> Figure 2
<p>Schematic representation of the flow diagram of a typical metal sulfide precipitation process. Numbers are related to the focus of the studies reviewed here.</p> "> Figure 3
<p>Fluidized bed reactor prototype used by Mokone and colleagues [<a href="#B74-minerals-11-01385" class="html-bibr">74</a>] to assess the supersaturation control in metal sulfide precipitation. FP represents the sulfide feed points defined in the study. Adapted from [<a href="#B74-minerals-11-01385" class="html-bibr">74</a>].</p> "> Figure 4
<p>Geometry proposed for three CFSPR assessed by Yang and colleagues [<a href="#B71-minerals-11-01385" class="html-bibr">71</a>]. (<b>a</b>) N°1, (<b>b</b>) N°2, and (<b>c</b>) N°3. Adapted from [<a href="#B71-minerals-11-01385" class="html-bibr">71</a>].</p> "> Figure 5
<p>Sulfide distributor device proposed by Guo and colleagues [<a href="#B26-minerals-11-01385" class="html-bibr">26</a>] to control the supersaturation. Adapted from [<a href="#B26-minerals-11-01385" class="html-bibr">26</a>].</p> "> Figure 6
<p>Zeta potential values obtained by Gim-Krumm and coleagues [<a href="#B49-minerals-11-01385" class="html-bibr">49</a>] for Cu<sub>x</sub>S and ZnS, compared to previous results by Mokone and colleagues [<a href="#B86-minerals-11-01385" class="html-bibr">86</a>]. Adapted from [<a href="#B49-minerals-11-01385" class="html-bibr">49</a>].</p> "> Figure 7
<p>Optical micrographs for sulfide precipitates obtained by Gim-Krumm and colleagues [<a href="#B49-minerals-11-01385" class="html-bibr">49</a>] at pH 3.5 with a 1.2 sulfide/metal molar dosage. (<b>a</b>) copper at 30 s; (<b>b</b>) copper at 15 min; (<b>c</b>) zinc at 30 s; (<b>d</b>) zinc at 15 min.</p> "> Figure 8
<p>Optical micrographs for sulfide precipitates obtained by Xia and colleagues [<a href="#B92-minerals-11-01385" class="html-bibr">92</a>] with H<sub>2</sub>S in strongly acidic wastewater. (<b>a</b>) CuS; (<b>b</b>) CdS; (<b>c</b>) As<sub>2</sub>S<sub>3</sub> at 200 rpm; (<b>d</b>) CuS; (<b>e</b>) CdS; (<b>f</b>) As<sub>2</sub>S<sub>3</sub> at 50 rpm.</p> "> Figure 9
<p>Membrane filtration prototype at a laboratory scale applied to assess metal sulfide precipitates in cyanide media and AMD. Adapted from [<a href="#B53-minerals-11-01385" class="html-bibr">53</a>].</p> ">
Abstract
:1. Introduction
- Applications for recovering and removing metals and metalloids from different sources (feed solution);
- Aspects regarding chemical reactions and reactor design (precipitation reactor);
- Sulfide reagent sources (sulfide sources);
- Characteristics of precipitates (precipitate suspension);
- Advances in solid–liquid separation (clarification);
- Future perspectives.
2. Applications for Recovering and Removing Metals and Metalloids from Different Sources
2.1. Acid Mine Drainages (AMD)
2.2. Industrial Wastewater
2.3. Leachates from Catalysts, Electronic Waste, and Battery Waste
2.4. Smelting Leachates and Effluents
2.5. Leachates Solutions from Ores and Tailings
3. Features of Chemical Reactions and Reactor Design
3.1. Reaction Time
3.2. Reactor Type
3.3. Supersaturation Features
3.4. Effect of Excess Sulfide
4. Sulfide Reagent Sources
5. Characteristics of Precipitates
6. Latest Breakthroughs in Solid-Liquid Separation
7. Future Perspectives
7.1. Selective Precipitation and Recovery
7.2. Kinetic Studies
7.3. Reactor Type and Supersaturation Control
7.4. Solid-Liquid Separation
7.5. Stabilility of Precipitates for Disposal
7.6. Nanoparticle Production
8. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Element | pKsp |
---|---|
Bi3+ | 98.8 |
Hg2+ | 52.2 |
Ag+ | 49.2 |
Cu+ | 47.7 |
Cu2+ | 35.9 |
Cd2+ | 28.9 |
Pb2+ | 28.1 |
Sn2+ | 27.5 |
Zn2+ | 24.5 |
Co2+ | 22.1 |
Ni2+ | 21.0 |
Fe2+ | 18.8 |
Mn2+ | 13.3 |
Feed Solution Type | Metals/Metalloids | Operational Conditions | Conversion, % | Sulfide Reagent Source | Reference | |
---|---|---|---|---|---|---|
pH | Sulfide Dosage, Molar Ratio (S2−/M) | |||||
AMD | As | 4.0 | Not reported | 8–95.4 | Biogenic H2S | [5] |
AMD | As | ~0 | 3–5 | ~100 | FeS | [6] |
AMD | Sb | 7 | 15 | ~100 | Biogenic H2S | [7] |
AMD | Cu | 2.34–2.56 | Not reported | 10–80 | Biogenic H2S | [8] |
AMD | Cu | 3.7 | Not reported | 99.8 | Biogenic H2S | [9] |
Zn | 5.0 | 99.9 | ||||
AMD | Cu | 2.0 | 2.91 | >95 | Na2S 1M | [10] |
Zn | 3.0 | 3.84 | >95 | |||
AMD | Cu | 6.7 | Not reported | 99.99 | Biogenic H2S | [11] |
Fe | 87.64 | |||||
Zn | 99.88 | |||||
AMD | Cu | 3.2 | Not reported | >99.9 | Biogenic H2S | [12] |
Pb | >99.9 | |||||
Zn | >99.9 | |||||
AMD | Cu | 3.0–7.0 | Not reported | >90 | Biogenic H2S | [13] |
Cd | >90 | |||||
Pb | >90 | |||||
Zn | >90 | |||||
Fe | >88 | |||||
Ni | >82 | |||||
AMD | Cu | 4.0 | Not reported | 93.3 | Biogenic H2S | [14] |
Fe | 99.2 | |||||
Zn | ~100 | |||||
AMD | Cu | 2.2 | Not reported | 99 | Biogenic H2S | [15] |
AMD | Cu | 2.0–6.0 | 0.5–1.5 | 80.0–97.9 | Na2S solution | [16] |
Zn | 3.0–8.0 | 0.5–1.5 | 57.5–99.95 | |||
AMD | Cu | 4.0 | Not reported | >99 | Biogenic H2S | [17] |
Fe | >99 | |||||
Zn | >99 | |||||
AMD | Cu | 7.0–8.0 | Not reported | >99 | Biogenic H2S | [18] |
Zn | >99 | |||||
AMD | Cu | 2.2 | Not reported | 70 | Biogenic H2S | [19] |
Pb | 37 | |||||
Zn | 79 | |||||
Fe | 65 | |||||
AMD | Cu | 1.7–3.3 | 1.0–1.5 | 75–100 | 1 M NaHS solution | [20] |
Industrial wastewater | Tl | 12.0 | >250 | >99 | 1 g/L Na2S solution | [21] |
Cd | >87 | |||||
Pb | >40 | |||||
Cu | >94 | |||||
Zn | >67 | |||||
Industrial wastewater | Cu | 4.0 | 2.5 | ~100 | NaHS | [22] |
Zn | 2.3 | 60 | ||||
Industrial wastewater | Cu | 7.0 | Not reported | >99 | Biogenic H2S | [23] |
Zn | >95 | |||||
Ni | >95 | |||||
Industrial wastewater | Cu | 7.5 | Not reported | ~100 | Biogenic H2S | [24] |
Industrial wastewater | Cu | 7.0–8.3 | Not reported | >99.5 | Biogenic H2S | [25] |
Zn | >99 | |||||
Ni | >99 | |||||
Industrial wastewater | As | <1.0 | 1.65 | ~100 | Na2S wt. 10% solution | [26] |
Industrial wastewater | Pd | 1.7 | 0.5–2.0 | 87.9–99.8 | Biogenic H2S | [27] |
Fe | 2.3 | 0.6–3.75 | 53.8–98.3 | |||
Plating industrial effluent | Cu | 10.0 | Not reported | 93.9 | Na2S | [28] |
Zn | 99.4 | |||||
Cr | 99.99 | |||||
Plating industrial effluent | Cu | 1.7 | Not reported | >99 | Biogenic H2S | [29] |
Zn | 1.76 | 85–97 | ||||
Ni | 25–92 | |||||
Fe | 2–99 | |||||
Plating industrial effluent | Ni | 8–12 | Not reported | 65.8–95.3 | Na2S solution | [30] |
Zn | 93.8 | |||||
Cu | 100 | |||||
Cu-laden electroplating effluent | Cu | 6.5–8.0 | Not reported | 99.9 | Biogenic H2S | [31] |
Co-Mo Catalyst leachate | Mo | alkaline | >1000 | 98.2 | Na2S wt. 40% solution | [32] |
Co | 1.0 | 98.0 | ||||
Recycled mineral sludge leachate | Mo | 1.0 | 10 | 40.0–95.0 | 1 M Na2S solution | [33] |
Co | 52.0–98.0 | |||||
Ni | 48.0–98.0 | |||||
Ni-Cd battery leachate | Cd | 0.2–1.4 | 0.5–2.0 | ~100 | Na2S–(NH4)2S–FeS | [34] |
Waste printed circuit boards leachate | Cu | 10.6 | 1.0–1.2 | 88–99.5 | 5.2 M NaHS solution | [35] |
Cathode ray tube powder leachate | Zn | 2.0–2.5 | ~8.8 | ~100 | Na2S 10% w/v solution | [36] |
Spent refinery catalyst leachate | Mo | 2.0 | Not reported | 36–72 | Biogenic H2S | [37] |
Co | 3.5 | 16.0 | ||||
Ni | 3.5 | 23.0 | ||||
Lithium ion batteries (LIBs) leachate | Co | 2.9–3.1 | 2.0 | 99.2 | (NH4)2S 10% v/v solution | [38] |
Lithium ion batteries (LIBs) leachate | Cu | 3.5–5.0 | Not reported | 93.0 | Biogenic H2S | [39] |
Al | 3.5–5.0 | 98.0 | ||||
Co | 10 | 99.9 | ||||
Ni | 10 | 99.9 | ||||
Zn | 10 | 98.4 | ||||
Cd | 10 | 98.6 | ||||
Mn | 10 | 98.9 | ||||
Fe | 10 | 99.5 | ||||
Acidic wastewater from smelters | As | 4.0–5.0 | 3.0 | 97.2–99.1 | Na2S 110 g/L solution | [40] |
Cu smelting ashes leachate | Pb | >12.0 | 2.0–2.5 | >99 | Na2S solution | [41] |
Zn | >99 | |||||
Acidic wastewater from smelter | Re | ~0 | Not reported | 98.4–98.9 | Saturated Na2S3O3 solution | [42] |
Cu | 94.8–98.4 | |||||
As | 11.6–15.0 | |||||
Acidic wastewater from smelter | Cu | ~0 | 1.5–3.0 | 70–96 | Synthetic monoclinic FeS | [43] |
Acidic wastewater from smelter | Re | ~0 | Not reported | 99.0 | H2S with UV irradiation | [44] |
PLS from ore bioleaching | Cu | 3.2 | Not reported | >99.9 | Biogenic H2S | [45] |
Zn | 1.5 | Not reported | ||||
Ni | 2.0 | >99.9 | ||||
Co | 2.0 | >99.9 | ||||
PLS from tailing acid leaching | Cu | 3.0 | 1.2 | 93.7 | Na2S wt. 0.5% solution | [46] |
Zn | 3.6 | 1.1 | 89.7 | |||
PLS from tailing bioleaching | Cu | 1.24 | 1.1 | >99 | Na2S solution | [47] |
Pb | >99 | |||||
Zn | >99 | |||||
Fe | 2.5 | 75 | ||||
Chloride PLS | Cu | 1.0 | Not reported | 99.9 | Na2S solution | [48] |
Zn | 4.0 | 99.9 | ||||
Cyanide PLS | Cu | 3.5–5.0 | 0.4–0.6 | 81–99.9 | NaHS solution | [49,50] |
Zn | 3.5–5.5 | 1.0–1.2 | 96.4–99.9 | |||
Cyanide PLS | Cu | 3.5–5.0 | 0.5–0.6 | 77.5–99.9 | NaHS solution | [51,52,53,54] |
Alkaline glycine-cyanide PLS | Cu | 10.0 | 1.0–1.6 | 71.2–96.5 | NaHS solution after pre-oxidation | [55,56] |
Element | Initial Concentration, mg/L | pH | Sulfide Dosage, Molar Ratio (S2−/M) | Temperature, °C | Maximum Conversion, % | Reaction Time to Reach Maximum Conversion, min | Reference |
---|---|---|---|---|---|---|---|
Cu | 500–1800 | 3.5–5.0 | 0.5–0.6 | 15 | 83–99 | <1 | [52] |
Cu | 300 | 10.0 | 1.4 | 25 | 96.5 | 5 | [55] |
Re | 30 | ~0 | Not reported | 25 | 97.0 1 | 360 | [44] |
Zn Pb | 2350 4340 | >12.0 | 2.0 | 70 | ~100 ~95 | 75 60 | [41] |
Re Cu As | 11.5–22.9 16.2–99.9 2170–4381 | ~0 | Not reported | 70 | 98.4 98.4 11.6 | 60 60 120 | [42] |
Cu | 5420 | 10.6 | 1.0–1.2 | 25 | 88–99.5 | 5 | [35] |
Mo Co Ni | 1000 1000 1000 | 1.0 | 10 | 20–25 | 95 96 97 | 75 | [33] |
As | 12,562 | 4.0 | 3.0 | 25 | 99.1 | 60 | [40] |
Co | 11,900 | 3.0 | 2.0 | 30 | 98.2 | 30 | [38] |
As | 1000–5000 | ~0 | 2.5 | Room temperature | 99.5 | 60 | [6] |
Cu Fe | 120 124 | 2.5 7.4 | Not reported | Room temperature | 99.0 99.0 | 2.5 5.0 | [67] |
As(V) | 800–900 | 1.8 | 10–20 | Room temperature | 80–85 | 120 | [68] |
Zn Cd Ni Cu | 12,557 6294 1232 635 | 5.5 4.5 7.5 2.5 | Not reported | 45–85 | 40–99.7 35–97 35–98 30–97 | 45 45 45 45 | [69] |
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Estay, H.; Barros, L.; Troncoso, E. Metal Sulfide Precipitation: Recent Breakthroughs and Future Outlooks. Minerals 2021, 11, 1385. https://doi.org/10.3390/min11121385
Estay H, Barros L, Troncoso E. Metal Sulfide Precipitation: Recent Breakthroughs and Future Outlooks. Minerals. 2021; 11(12):1385. https://doi.org/10.3390/min11121385
Chicago/Turabian StyleEstay, Humberto, Lorena Barros, and Elizabeth Troncoso. 2021. "Metal Sulfide Precipitation: Recent Breakthroughs and Future Outlooks" Minerals 11, no. 12: 1385. https://doi.org/10.3390/min11121385