Evolution of Power Losses in Bending Rolled Fully Finished NO Electrical Steel Treated under Unconventional Annealing Conditions
<p>Three-roller bending system for mechanical treatment of experimental samples.</p> "> Figure 2
<p>Cross-sectional nano-hardness dependence of experimental steel in its initial fully finished state (R1) and after subsequent bending deformation (R4).</p> "> Figure 3
<p>Microstructural variation of individual experimental samples of investigated non-oriented (NO) electrical steel corresponding to different material states: R1 (<b>a</b>); R2 (<b>b</b>); R3 (<b>c</b>); R4 (<b>d</b>); R5 (<b>e</b>); and R6 (<b>f</b>).</p> "> Figure 4
<p>Grain size distribution characteristics of individual microstructures of investigated NO electrical steel corresponding to different material states: R1 (<b>a</b>); R2 (<b>b</b>); R3 (<b>c</b>); R4 (<b>d</b>); R5 (<b>e</b>); and R6 (<b>f</b>).</p> "> Figure 4 Cont.
<p>Grain size distribution characteristics of individual microstructures of investigated NO electrical steel corresponding to different material states: R1 (<b>a</b>); R2 (<b>b</b>); R3 (<b>c</b>); R4 (<b>d</b>); R5 (<b>e</b>); and R6 (<b>f</b>).</p> "> Figure 5
<p>Average grain size of studied fully finished electrical steel in individual material states according to <a href="#materials-12-02200-t001" class="html-table">Table 1</a>.</p> "> Figure 6
<p>IPF representation of grain crystallographic orientations of investigated NO electrical steel in initial fully finished state—sample R1 (<b>a</b>) and after bending rolling and subsequent dynamic heat treatment—sample R6 (<b>b</b>). The key for the identification of crystallographic orientation is located on the right (<b>c</b>).</p> "> Figure 7
<p>ODF sections taken at φ<sub>2</sub> = 45° representing the through-thickness textures evolved in investigated samples R1 (<b>a</b>) and R6 (<b>b</b>).</p> "> Figure 8
<p>The variation of orientation density along θ-fibre (<b>a</b>) and γ-fibre (<b>b</b>) in NO electrical steel in fully finished material state—sample R1 (blue curve) and after bending deformation followed by dynamic annealing—sample R6 (red curve).</p> "> Figure 9
<p>The measured coercivity of fully finished electrical steel in individual material states according to <a href="#materials-12-02200-t001" class="html-table">Table 1</a>.</p> "> Figure 10
<p>The B-H hysteresis loops recorded for the studied samples at 50Hz in the first quadrant.</p> "> Figure 11
<p>Power losses as a function of magnetizing frequency in studied samples at B<sub>max</sub> = 1.5 T.</p> ">
Abstract
:1. Introduction
2. Materials and Methods
3. Results and Discussion
3.1. Nano-Indentation Measurements
3.2. Microstructure Evolution
3.3. Texture
3.4. Magnetic Measurements
4. Summary and Conclusions
- The nano-indentation measurements have clearly shown that the bending rolled strips are characterized by bilinear distribution of nano-hardness through the sheet thickness. The maximal nano-hardness values were measured in both sub-surface regions, whereas the minimal value in the sheet cross-section middle part. This observation is related to the high intensity of plastic deformation in both the sub-surface regions and only elastic stress in the middle part of the samples after the bending rolling. Thus, it can be concluded that the bending deformation enabled achieving the gradient of stored deformation energy, without changing the initial thickness of the steel plate.
- The heat treatment at dynamic annealing conditions of fully finished NO silicon steels subjected to the mechanical bending deformation leads to apparent increase in average grain size of the obtained microstructure. The evolution of coarse-grained microstructure is related to the strain-induced grain boundary migration mechanism under the influence of significant temperature gradient through the steel sheet cross-section.
- The texture measurements have clearly shown that the unconventional dynamic annealing of bending rolled experimental samples had a clearly positive impact on the evolution of their crystallographic orientation. It has been shown that coarse-grained matrix obtained after the heat treatment with high heating rate was characterized mostly by the grains with desirable rotated cube crystallographic orientations.
- The magnetic measurements of fully finished samples in DC and AC magnetic field conditions have clearly indicated that the evolved microstructures and textures of the strips, obtained by application of bending deformation and heat treatment using two different procedures, are directly responsible for their final magnetic characteristics. The power losses data have clearly shown that the investigated steel treated according to our innovative approach exhibited more than 17% decrease in watt losses in comparison with the material treated by conventional stress relief heat treatment without activation of grain growth.
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Samples | Treatment Conditions |
---|---|
R1 | The steel taken from the industrial line in fully finished state. |
R2 | The R1 samples treated according to conventional stress-relief annealing. |
R3 | The R1 samples heat treated at dynamic conditions with high heating rate |
R4 | The R1 samples which were subjected to the bending deformation. |
R5 | The R4 samples treated according to the conventional stress-relief annealing. |
R6 | The R4 samples heat treated at dynamic conditions with high heating rate. |
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Petryshynets, I.; Kováč, F.; Füzer, J.; Falat, L.; Puchý, V.; Kollár, P. Evolution of Power Losses in Bending Rolled Fully Finished NO Electrical Steel Treated under Unconventional Annealing Conditions. Materials 2019, 12, 2200. https://doi.org/10.3390/ma12132200
Petryshynets I, Kováč F, Füzer J, Falat L, Puchý V, Kollár P. Evolution of Power Losses in Bending Rolled Fully Finished NO Electrical Steel Treated under Unconventional Annealing Conditions. Materials. 2019; 12(13):2200. https://doi.org/10.3390/ma12132200
Chicago/Turabian StylePetryshynets, Ivan, František Kováč, Ján Füzer, Ladislav Falat, Viktor Puchý, and Peter Kollár. 2019. "Evolution of Power Losses in Bending Rolled Fully Finished NO Electrical Steel Treated under Unconventional Annealing Conditions" Materials 12, no. 13: 2200. https://doi.org/10.3390/ma12132200
APA StylePetryshynets, I., Kováč, F., Füzer, J., Falat, L., Puchý, V., & Kollár, P. (2019). Evolution of Power Losses in Bending Rolled Fully Finished NO Electrical Steel Treated under Unconventional Annealing Conditions. Materials, 12(13), 2200. https://doi.org/10.3390/ma12132200