Development of Shale Gas Supply Chain Network under Market Uncertainties
<p>Binomial tree for determination of each possible scenario for crude oil price.</p> "> Figure 2
<p>Framework for discretization of stochastic optimization problem.</p> "> Figure 3
<p>Shale gas network superstructure for optimization problem resolution.</p> "> Figure 4
<p>Number of scenarios and price (per bbl) variation in crude oil binomial tree.</p> "> Figure 5
<p>Optimal shale gas supply chain network under market uncertainty.</p> "> Figure 6
<p>(<b>a</b>) Optimal drilling and fracturing plan for deterministic case; (<b>b</b>) Optimal drilling and fracturing plan for stochastic case.</p> "> Figure 7
<p>Amount of water required in shale sites for deterministic and stochastic cases.</p> "> Figure 8
<p>Variation of crude oil, NGL, and natural gas prices during the planning horizon.</p> "> Figure 9
<p>Histogram and cumulative probability function for two-stage stochastic model.</p> "> Figure 10
<p>Comparison of sold NGL during the planning horizon for stochastic and deterministic cases studies.</p> "> Figure 11
<p>Variation of NGL stored for deterministic and stochastic cases.</p> "> Figure 12
<p>Variation of % of demand fulfilment for NGL for deterministic and stochastic cases.</p> "> Figure 13
<p>Total amount of natural gas sold in Market 1 for both deterministic (base case) and stochastic cases during the planning horizon.</p> "> Figure 14
<p>Total amount of natural gas sold in Market 2 for both deterministic (base case) and stochastic cases during the planning horizon.</p> "> Figure 15
<p>Variation of % of demand fulfilment in Market 1 for both deterministic (base case) and stochastic cases during the planning horizon.</p> "> Figure 16
<p>Variation of % of demand fulfilment in Market 2 for both deterministic (base case) and stochastic cases during the planning horizon.</p> "> Figure 17
<p>Historical data for crude oil price for approximately twenty-eight years [<a href="#B45-energies-10-00246" class="html-bibr">45</a>].</p> "> Figure 18
<p>Optimal shale gas supply chain network for deterministic model (base case).</p> ">
Abstract
:1. Introduction
2. Mathematical Formulation
2.1. Assumptions
- (1)
- (2)
- The number of wells that can be drilled and hydro-fracture in a shale site in each time period is bounded. Moreover, the maximum number of wells that can be drilled in each shale site throughout the planning horizon is also known beforehand;
- (3)
- Multiple wells in the same shale site can be drilled, hydro-fractured, and completed in the same period;
- (4)
- A quarterly discretization is considered for the planning horizon of the shale gas project;
- (5)
- Well productivity rate is formulated based on the well age;
- (6)
- Flowback water represents a fraction of the fracking water utilized during the hydraulic operations in each shale site;
- (7)
- Produced water in different shale sites is proportional to the shale gas production in that site;
- (8)
- Different management options can be utilized to handle the wastewater generated in each shale site due to the hydro-fracturing activities;
- (9)
- Shale sites are located in a region without the necessary pipeline and processing infrastructure. Therefore, gas producer is not only responsible for exploiting the shale reservoir but also for providing the sufficient processing capacity;
- (10)
- Processing plant separates natural gas from NGL considering certain efficiency. Storage capacity for NGL is considered in the processing plant;
- (11)
- Only one processing plant is contemplated for processing the shale gas due to the limited number of shale sites considered in the case study;
- (12)
- Power functions are utilized for the determination of the capital cost for the shale and natural gas pipeline infrastructure and processing plant infrastructure;
- (13)
- Natural gas and NGL prices follow the trend of crude oil price. Fixed relationships are utilized to relate these commodities’ prices. Randomness of prices is represented by a continuous-time stochastic process. More detailed explanation is given in the next section;
- (14)
- Maximum and minimum demands of natural gas and NGL are constant throughout the planning horizon of the shale gas project.
2.2. Mathematical Model
2.2.1. Number of Wells to be Drilled and Hydro-Fractured at Shale Sites
2.2.2. Shale Gas Production and Flows to Processing Plants
2.2.3. Production and Flow Balances of Products at Processing Plants
2.2.4. Flow Balances of Natural Gas and Storage Capacities at Each Underground Reservoir
2.2.5. Production and Storage Capacities at Processing Plants
2.2.6. Transportation Capacity of Shale Gas and Natural Gas
2.2.7. Flow Balances of Freshwater, Freshwater Requirement, and Water Reuse at Each Shale Site
2.2.8. Flowback, Produced Water, and Flow Balances of Wastewater at Each Shale Site
2.2.9. Availability and Transportation Capacities of Freshwater
2.2.10. Treatment and Transportation Capacities of Wastewater
2.2.11. Maximum and Minimum Demands of Products
2.2.12. Supply Chain Costs
2.2.13. Income Resulting from the Sale of Products
2.2.14. Objective Function
3. Uncertainty in Final Products’ Prices
4. Case Study
5. Results and Discussion
5.1. Configuration of Shale Gas Supply Chain
5.2. Drilling and Fracturing Strategy for Different Shale Sites
5.3. Economic Analysis of Shale Gas Supply Chain
5.4. Comparative Analysis of Products’ Sales and Storage in Deterministic and Stochastic Cases
6. Conclusions
Acknowledgments
Author Contributions
Conflicts of Interest
Abbreviations
Sets | |
time periods | |
shale sites | |
freshwater sources | |
onsite treatment units, where o1 = MSF, o2 = MED, and o3 = RO | |
CWT facilities | |
disposal wells for wastewater | |
processing plants | |
underground reservoirs | |
customer markets | |
transportation modes, k1 = trucks and k2 = pipeline | |
possible scenarios | |
Continuous Variables | |
number of wells drilled and hydro-fractured at shale site i in each time period t | |
freshwater required at shale site i in each time period t | |
freshwater acquired at freshwater source f transported to shale site i by transportation mode k in each time period t | |
flowback at shale site i in each time period t | |
produced water at shale site i in each time period t | |
amount of wastewater transported from shale site i to CWT facility c by transportation mode k in each time period t | |
amount of wastewater transported from shale site i to disposal well d by transportation mode k in each time period t | |
amount of wastewater treated by onsite treatment unit o at shale site i in each time period t | |
shale gas production at shale site i in each time period t | |
amount of shale gas transported from shale site i to processing plant p in each time period t | |
pipeline capacity for transportation of shale gas from shale site i to processing plant p | |
amount of natural gas produced at processing plant p in each time period t | |
amount of NGL produced at processing plant p in each time period t | |
processing capacity for processing plant p | |
amount of natural gas transported from processing plant p to customer market m in each time period t for scenario s | |
transportation capacity of pipeline from processing p to customer market m | |
amount of natural gas transported from processing plant p to underground reservoir u in each time period t for scenario s | |
transportation capacity of pipeline from processing p to underground reservoir u | |
amount of natural gas transported from underground reservoir u to customer market m in each time period t for scenario s | |
transportation capacity of pipeline from underground reservoir u to customer market m | |
amount of natural gas stored at underground reservoir u in each time period t for scenario s | |
amount of NGL stored at processing plant p in each time period t for scenario s | |
amount of NGL sold at processing plant p in each time period t for scenario s | |
forecasted price of NGL in each time period t for scenario s | |
forecasted price of natural gas in each time period t for scenario s | |
Binary Variables | |
1 if n wells are drilled and hydro-fractured at shale site i in each time period t | |
1 if onsite treatment o is selected at shale site i in each time period t | |
XFIf,i,k | 1 if transportation mode k is installed to transport freshwater from freshwater source f to shale site i |
1 if transportation mode k is selected to transport wastewater from shale site i to CWT facility c | |
1 if transportation mode k is selected to transport wastewater from shale site i to disposal well d | |
1 if processing plant is selected | |
1 if pipeline installed to transport shale gas from shale site i to processing plant p | |
1 if pipeline installed to transport natural gas from processing plant p to customer market m | |
1 if pipeline installed to transport natural gas from processing plant p to underground reservoir u | |
1 if pipeline installed to transport natural gas from underground reservoir u to customer market m |
Appendix A
Parameters | Value | Description |
---|---|---|
α[mcf/quarter] | 186,249.6–256,172.6 [6] | Productivity function coefficient |
β | 0.37 [6] | Productivity function exponent |
ccwtc[US$/bbl] | 3.5 [8] | Unit cost for wastewater treatment at CWT Unit c |
cdc[US$/bbl] | 1.2 [8] | Unit cost for underground injection at disposal at well d |
cf[bbll/mcfg] | 0.0035 | Conversion factor between bbll and mcfg of NGL |
cfwtk[US$/(mile bbl)] | k1 = 0.02, k2 = 0.0004 [8] | Transportation cost of freshwater for transportation mode k |
cgi | 0.8 [8] | Natural gas composition in shale gas at Shale Site i |
cli | 0.2 [8] | Natural gas liquids composition in shale gas at Shale Site i |
clici,c,k[US$/mile] | k1 = 800, k2 = 3500 [8] | Unit capital cost of transportation mode k for wastewater from Shale Site i to CWT Unit c |
clidi,d,k[US$/mile] | k1 = 800, k2 = 3500 [8] | Unit capital cost of transportation mode k for wastewater from Shale Site i to Disposal Well d |
clifik[US$/mile] | k1 = 800, k2 = 3000 [8] | Unit capital cost of transportation mode k for freshwater from Freshwater Source f to Shale Site i |
cotc[US$/bbl] | o1 = 6.5, o2 = 5.4, o3 = 4.7 [8] | Unit cost for wastewater treatment Onsite Treatment Unit o |
csgdi,t[US$] | 6,400,000 [43] | Unit cost for shale well drilling at Shale Site i in time period t |
csgpi,t[US$/mcf] | 0.5 [8] | Unit cost for shale gas production at Shale Site i in time period t |
csgwi[bbl/mcf] | 0.01–0.02 [8] | Correlation coefficient between shale gas production and wastewater produced at Shale Site i |
ctwcapc,t[bbl/quarter] | 600,000 [8] | Capacity for wastewater treatment at CWT Unit c |
cwf,t[US$/bbl] | 0.01–0.02 [44] | Acquisition cost of freshwater at Freshwater Source f in time period t |
cwwtk[US$/(mile bbl)] | k1 = 0.03, k2 = 0.0006 [8] | Transportation cost of wastewater for transportation mode k |
dcapc,t[bbl/quarter] | 90,000 [8] | Capacity for underground disposal at well d |
dgmaxm,t[mcf/quarter] | 4,100,000 | Maximum demand of natural gas for Customer Market m |
dgminm,t[mcf/quarter] | 7200 | Minimum demand of natural gas for Customer Market m |
dlmaxt[mcf/quarter] | 1,850,000 | Maximum demand of NGL |
dlmint[mcf/quarter] | 1800 | Minimum demand of NGL |
dr | 0.024 | Discount rate per time period |
fwcapf,t[bbl/quarter] | 1,500,000 [8] | Water capacity of Freshwater Source f in time period t |
icapuru[mcf/quarter] | 9,000,000 [8] | Injection capability Underground Reservoir u |
icuru[US$/mcf] | 0.02 [8] | Unit injection cost at Underground Reservoir u |
lfif,i[miles] | * | Distance from Freshwater Source f to Shale Site i |
lici,c[US$/mile] | * | Distance from Shale Site i to CWT Unit c |
lidi,d[US$/mile] | * | Distance from Shale Site i to Disposal Well d |
lipi,p[miles] | * | Distance from Shale Site i to Processing Plant p |
lpmp,m[miles] | * | Distance from Processing Plant p to Customer Market m |
lpup,u[miles] | * | Distance from Processing Plant p to Underground Reservoir u |
lscapp[mcf/quarter] | 1,500,000 | Storage capacity of NGL for each time period at Processing Plant p |
lumu,m[miles] | * | Distance from Underground Reservoir u to Customer Market m |
Nmaxi | 16 | Maximum number of wells that can be drilled at Shale Site i during the planning horizon |
nti | 2 [8] | Maximum number of wells drilled and hydro-fractured per time period t |
ocapo[bbl/quarter] | o1 = 60,000, o2 = 10,000, o3 = 6000 [8] | Maximum treatment capacity for Onsite Treatment Units o |
P [US$/bbl] | 90 [45] | Base price for crude oil in the time period t = 1 |
pcipl [US$] | 881.9 [8] | Chemical engineering plant cost index for pipeline |
pcipp[US$] | 574 [8] | Chemical engineering plant cost index for processing plant |
pcsg[US$/mcf] | 6.3 [8] | Unit processing cost for shale gas |
ppcapl[mcf/quarter] | 30,000 | Minimum capacity of processing plant |
ppcapu[mcf/quarter] | 50,000,000 | Maximum capacity of processing plant |
ppeff | 0.97 [8] | Processing plant efficiency for separation of shale gas |
rccpg[US$/mile] | 64,144 [8] | Reference capital investment of pipeline transporting natural gas |
rccpsg[US$/mile] | 64,144 [8] | Reference capital investment of pipeline transporting shale gas |
rcp[US$] | 21,310,000 [8] | Reference capital cost for processing plant |
rcpg[mcf/quarter] | 639,840 [8] | Reference capacity of pipeline transporting natural gas |
rcpsg[mcf/quarter] | 639,840 [8] | Reference capacity of pipeline transporting shale gas |
rdfi | 0.15 [38] | Recovery ratio of water for fracturing process at Shale Site i |
rfoo | o1 = 0.15, o2 = 0.45, o3 = 0.65 [8] | Recovery factor of wastewater treated in Onsite Treatment Unit o |
rfwo | o1 = 0.43 o2 = 0.40, o3 = 0.38 [8] | Ratio of freshwater to wastewater required after treatment at Onsite Treatment Unit o |
rpc[mcf/quarter] | 4,809,600 [8] | Reference capacity of processing plant |
rpcipl[US$] | 887.6 [8] | Chemical engineering plant cost index of the reference year for pipeline |
rpcipp[US$] | 567.3 [8] | Chemical engineering plant cost index of the reference year for processing plant |
scl[US$/mcf] | 0.1 [8] | Unit storage cost for NGL |
sfp | 0.6 [8] | Size factor of processing plant |
sft | 0.6 [8] | Size factor of pipeline transporting shale gas and natural gas |
tcapfif,i,t[bbl/quarter] | k1 = 135,000, k2 = 1,200,000 [8] | Transportation capacity for transportation mode k from Freshwater Source f to Shale Site i |
tcapici,c,t[bbl/quarter] | k1 = 135,000, k2 = 1,200,000 [8] | Transportation capacity for transportation mode k from Shale Site i to CWT Unit c |
tcapidi,d,t[bbl/quarter] | k1 = 540,000, k2 = 4,800,000 [8] | Transportation capacity for transportation mode k from Shale Site i to Disposal Well d |
tcpg[US$/(mcf mile)] | 0.0015 [8] | Unit transportation cost for pipeline transporting natural gas |
tcpsg[US$/(mcf mile)] | 0.0015 [8] | Unit transportation cost for pipeline transporting shale gas |
tf | 3 [8] | First time period where no more shale wells are developed |
tfw[bbl/well] | 135,714 [18] | Amount of freshwater required for drilling and hydro-fracturing each well |
tgcapl[mcf/quarter] | 9000 [8] | Minimum capacity of pipeline transporting natural gas |
tgcapu[mcf/quarter] | 210,000,000 [8] | Maximum capacity of pipeline transporting natural gas |
tsgcapl[mcf/quarter] | 9000 [8] | Minimum capacity of pipeline transporting shale gas |
tsgcapu[mcf/quarter] | 210,000,000 [8] | Maximum capacity of pipeline transporting shale gas |
wcapuru[mcf/quarter] | 32,400,000 [8] | Working gas capacity of Underground Reservoir u |
wcuru[US$/mcf] | 0.01 [8] | Unit withdrawal cost at Underground Reservoir u |
wicapuru[mcf/quarter] | 18,240,000 [8] | Withdrawal capability of Underground Reservoir u |
Appendix B
Appendix C
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x (Miles) | y (Miles) | ||
---|---|---|---|
0.0 | 0.0 | i1 | Shale Sites |
0.0 | −18.6 | i2 | |
0.0 | −28.0 | i3 | |
18.6 | −12.4 | p1 | Processing Plants |
15.5 | −21.7 | p2 | |
62.1 | 31.1 | d1 | Disposal Wells |
43.5 | 31.1 | d2 | |
31.1 | −77.7 | d3 | |
62.1 | −62.1 | d4 | |
15.5 | 49.7 | d5 | |
9.3 | 15.5 | c1 | CWT Facilities |
9.3 | −24.9 | c2 | |
−9.3 | −24.9 | c3 | |
21.7 | −3.1 | u1 | Underground Reservoirs |
20.5 | −24.9 | u2 | |
28.0 | −6.2 | m1 | Natural Gas Markets |
28.0 | −21.7 | m2 | |
−6.2 | 0.0 | f1 | Freshwater Sources |
−15.5 | −62.1 | f2 | |
−12.4 | −9.3 | f3 |
Net Present Value (MMUS$) | % Change from Base Case | ||
---|---|---|---|
Deterministic | High Price Case | 693.9 | 377.7 |
Base Case | 145.2 | 0.0 | |
Low Price Case | 26.9 | −81.4 | |
Stochastic | 222.5 | 53.2 |
Revenues (MMUS$) | Storage Cost (MMUS$) | Natural Gas Transportation Cost (MMUS$) | Processing Cost (MMUS$) | Shale Gas Production (MMUS$) | Freshwater Cost (MMUS$) | Wastewater Cost (MMUS$) | |
---|---|---|---|---|---|---|---|
Base case | 994 | 0 | 4.1 | 507.1 | 321.6 | 5.4 | 10.3 |
Stochastic | 1079.3 | 1.2 | 6.3 | 510.9 | 322.4 | 5.4 | 10.4 |
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Chebeir, J.; Geraili, A.; Romagnoli, J. Development of Shale Gas Supply Chain Network under Market Uncertainties. Energies 2017, 10, 246. https://doi.org/10.3390/en10020246
Chebeir J, Geraili A, Romagnoli J. Development of Shale Gas Supply Chain Network under Market Uncertainties. Energies. 2017; 10(2):246. https://doi.org/10.3390/en10020246
Chicago/Turabian StyleChebeir, Jorge, Aryan Geraili, and Jose Romagnoli. 2017. "Development of Shale Gas Supply Chain Network under Market Uncertainties" Energies 10, no. 2: 246. https://doi.org/10.3390/en10020246