Research on a Method for Classifying Bolt Corrosion Based on an Acoustic Emission Sensor System
<p>Illustration of the five types of bolt samples.</p> "> Figure 2
<p>The framework of wireless AE node configuration.</p> "> Figure 3
<p>Schematic diagram of the bolt and specimen connection method: (<b>a</b>) Connection method for bolt specimens with a corrosion grade of 100%; (<b>b</b>) Connection method for bolt specimens with a corrosion grade of 0%.</p> "> Figure 4
<p>Diagram of the external excitation process.</p> "> Figure 5
<p>Diagram of AE signal acquisition process: (<b>a</b>) The AE signal acquisition process for bolt samples with corrosion levels of 25%; (<b>b</b>) The AE signal acquisition process for bolt samples with corrosion levels of 50%.</p> "> Figure 6
<p>Schematic diagram of AE waveforms: (<b>a</b>) AE waveforms of bolts with corrosion levels of 25%; (<b>b</b>) AE waveforms of bolts with corrosion levels of 50%.</p> "> Figure 7
<p>Basic conceptual framework of the classification system.</p> "> Figure 8
<p>Scatter plot of amplitude data. (<b>a</b>) Scatter plot of amplitude near-end data; (<b>b</b>) Scatter plot of amplitude far-end data.</p> "> Figure 9
<p>Scatter plot of duration data: (<b>a</b>) Scatter plot of duration near-end data; (<b>b</b>) Scatter plot of duration far-end data.</p> "> Figure 10
<p>Illustrates the weights of the 12 features.</p> "> Figure 11
<p>Relationship between the number of features and accuracy.</p> "> Figure 12
<p>GOOSE-ELM algorithm flowchart.</p> "> Figure 13
<p>Confusion matrix of GOOSE-ELM algorithm classification results.</p> "> Figure 14
<p>Comparison between classification results and actual classification.</p> "> Figure 15
<p>GOOSE-ELM algorithm ROC curve.</p> "> Figure 16
<p>Heatmap of the 12 features.</p> "> Figure 17
<p>Comparison of the four evaluation indicators.</p> "> Figure 18
<p>F1 test functions and convergence curves.</p> "> Figure 19
<p>F5 test functions and convergence curves.</p> "> Figure 20
<p>F8 test functions and convergence curves.</p> "> Figure 21
<p>F21 Test functions and convergence curves.</p> ">
Abstract
:1. Introduction
- (1)
- The gateway uses the ReliefF feature selection algorithm to screen the optimal features, thereby improving the accuracy of identification;
- (2)
- The ELM (Extreme Learning Machine) model is used for corrosion level diagnosis and classification, and the GOOSE algorithm is used to optimize parameters;
- (3)
- Experimental results show that the classification model based on AE sensors designed for bolt corrosion levels of 0%, 25%, 50%, 75%, and 100% outperforms traditional methods with higher identification accuracy.
2. WASN Bolt State Non-Destructive Testing System
2.1. Trial Specimen Design and Sensor Selection
2.2. WASN Hardware System Framework Design and Installation Layout Scheme
2.3. AE Data Acquisition and Analysis
- (1)
- Threshold: Set according to the mean, variance, and other statistical parameters of the signal and the distribution of noise, with repeated adjustments to find the optimal threshold;
- (2)
- Amplitude: Maximum voltage threshold in decibels (dB), used for wave source type identification;
- (3)
- Rise time: The time interval between the acoustic emission signal first exceeding the threshold voltage and reaching the maximum voltage amplitude, used for noise identification;
- (4)
- Duration: Time difference between the first and last occurrences of the acoustic emission signal exceeding the threshold voltage;
- (5)
- Ringing count: Number of times the acoustic emission signal exceeds the threshold voltage;
- (6)
- Power: Area under the energy envelope spectrum or the sum of squared sample values, also used for identifying the type of wave source.
3. Initial Framework of Bolt Corrosion Diagnosis Method
4. Bolt Corrosion Level Diagnosis and Classification Method Design
4.1. Data Preprocessing
4.2. Feature Selection Based on ReliefF
4.3. GOOSE-ELM Classification Algorithm
4.3.1. Original Extreme Learning Machine (ELM)
4.3.2. Enhanced ELM with GOOSE Algorithm
5. Results and Discussion
5.1. Results
5.2. Verification
- (1)
- Using the Pearson correlation coefficient method and the ReliefF feature selection method, the importance of features was ranked from the aspects of correlation and weight, respectively. The number of features was incrementally increased and incorporated into the original ELM classification model, where the highest accuracy represented the optimal feature dimension for each method. The comparison between the maximum accuracy and kappa coefficient at the optimal feature dimension demonstrates the merits of the two approaches;
- (2)
- With the feature selection algorithm determined to use the ReliefF algorithm, four different classification algorithm models were separately applied for analysis. The superiority of the various models was judged based on accuracy, precision, recall, and F1 score.
5.2.1. Feature Selection Performance Analysis
5.2.2. GOOSE-ELM Algorithm Performance Analysis
6. Conclusions
- (1)
- The ReliefF algorithm demonstrated high efficiency in optimizing the selection process of multiple mixed features. In practical operations, by inputting the top seven ranked features into the recognition model, SVM achieved an accuracy rate of over 98.04% for the collected data;
- (2)
- The GOOSE-ELM model, optimized by the GOOSE algorithm for ELM classification model parameters, exhibited the best performance. The classification diagnosis system based on this algorithm showed good steady-state accuracy, recall rate, and F1 score for classifying the degree of bolt corrosion.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Feature Selection Algorithm | Weighted Ranking of AE Features |
---|---|
ReliefF | (1) Near/far-end energy difference; (2) Near/far-end amplitude difference; (3) Near-end amplitude; (4) Near-end energy; (5) Near-end ringing count; (6) Near/far-end duration difference; (7) Near-end duration; (8) Near/far-end ringing count difference; (9) Far-end ringing count, (10) Far-end amplitude; (11) Far-end duration; (12) Far-end energy |
Feature Selection Methods | Dimension Selected | Accuracy | Kappa |
---|---|---|---|
Pearson | 9 | 89.11 | 0.857 |
ReliefF | 7 | 98.04 | 0.975 |
Classification Method | K-Means Clustering | Hierarchical Clustering | GOOSE-ELM |
---|---|---|---|
Accuracy | 64.67 | 67.33 | 98.04 |
Classification Algorithms | Accuracy (%) | Precision (%) | Recall (%) | F1 Score |
---|---|---|---|---|
Traditional ELM | 89.33 | 89.34 | 90.20 | 0.8977 |
HPO-ELM | 92.22 | 92.00 | 92.44 | 0.9222 |
SSA-ELM | 95.10 | 95.33 | 94.87 | 0.9510 |
GOOSE-ELM | 98.04 | 98.02 | 98.06 | 0.9804 |
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Di, S.; Wu, Y.; Liu, Y. Research on a Method for Classifying Bolt Corrosion Based on an Acoustic Emission Sensor System. Sensors 2024, 24, 5047. https://doi.org/10.3390/s24155047
Di S, Wu Y, Liu Y. Research on a Method for Classifying Bolt Corrosion Based on an Acoustic Emission Sensor System. Sensors. 2024; 24(15):5047. https://doi.org/10.3390/s24155047
Chicago/Turabian StyleDi, Shuyi, Yin Wu, and Yanyi Liu. 2024. "Research on a Method for Classifying Bolt Corrosion Based on an Acoustic Emission Sensor System" Sensors 24, no. 15: 5047. https://doi.org/10.3390/s24155047