Passive Wireless Hermetic Environment Monitoring System for Spray Painting Workshop
<p>Overall block diagram of the passive wireless hermetic environment monitoring system. The system is composed of a reader and a transponder. The power and the data transmission between the transponder and the reader are realized by way of inductive coupling.</p> "> Figure 2
<p>Schematic of the sensor interface circuit. By this multi harmonic oscillator, the capacitor C<sub>s</sub> could be converted to frequency signal V<sub>s</sub>.</p> "> Figure 3
<p>Output signals of the time division multiplexing circuit. The sync signal and the signals of three sensors are sequentially outputted. The transmission time for each signal is designed to be 64 ms.</p> "> Figure 4
<p>Schematic of the rectifier, regulator, and load modulation circuit. L<sub>1</sub> is the planar inductor that receives the carrier signal from the reader. The diode bridge plays the role of rectifier. The diode D<sub>3</sub>, together with the capacitor C<sub>2</sub>, filters the signal after rectification. The regulator chip U<sub>1</sub> (TPS71550) is used to make the dc voltage more smooth and stable. The NMOS transistor M1 as well as the resistor R4 forms the load modulation circuit.</p> "> Figure 5
<p>The signal waves of the load modulation circuit. (<b>a</b>) The bottom wave is the unmodulated sensor signals from the time division multiplexer, the top wave is the modulated carrier signal at the transponder inductor; (<b>b</b>) The bottom wave is the modulated signals at the transponder inductor, and the top wave is the modulated carrier signal at the reader inductor.</p> "> Figure 6
<p>Schematic of the E-class power amplifier. When the LCR branch (L<sub>2</sub>, C<sub>4</sub>, and R<sub>5</sub>) is on its resonant state, the amplitude of the output carrier signal will reach the maximum value.</p> "> Figure 7
<p>Schematic of the demodulation circuit. The envelope detection of the input V<sub>i</sub> is realized by the diode, which has the property of unidirectional conductivity.</p> "> Figure 8
<p>(<b>a</b>) The input modulated signal and the output demodulated signal of the demodulation circuit: the signal wave below is the modulated signal, and the signal wave above is the demodulated signal; (<b>b</b>) The signals of the shaping circuit: the signal wave above is the output of the voltage follower, and the signal wave below is the final output signal from the hysteresis comparator.</p> "> Figure 9
<p>Photograph of the reader and the transponder. The sizes of the inductors of the reader and the transponder are both 4 cm × 4 cm. The inductive coupling between these two inductors realizes the passive wireless sensing.</p> "> Figure 10
<p>Schematic of the package of the transponder. Firstly, the transponder is mounted on the baseboard. Then, the transponder is covered with the film fixing cap. The filter film on the film fixing cap is used for resisting paint mist. Finally, the film fixing cap is covered with the porous cap, which is used for blocking dust and large particles.</p> "> Figure 11
<p>SEM photographs of the aluminum anodic oxide/polytetrafluoroethylene (AAO/PTFE) composite film (<b>a</b>) the surface view; (<b>b</b>) the section view.</p> "> Figure 12
<p>Transient responses of the humidity sensors covered by different filter films before and after 600 h paint mist contamination, (<b>a</b>) AAO/PTFE film; (<b>b</b>) PTFE film; and (<b>c</b>) polyvinylidene fluoride (PVDF) film.</p> "> Figure 12 Cont.
<p>Transient responses of the humidity sensors covered by different filter films before and after 600 h paint mist contamination, (<b>a</b>) AAO/PTFE film; (<b>b</b>) PTFE film; and (<b>c</b>) polyvinylidene fluoride (PVDF) film.</p> "> Figure 13
<p>Output frequency versus (<b>a</b>) temperature; (<b>b</b>) humidity; (<b>c</b>) pressure.</p> "> Figure 13 Cont.
<p>Output frequency versus (<b>a</b>) temperature; (<b>b</b>) humidity; (<b>c</b>) pressure.</p> "> Figure 14
<p>Measurement of passive wireless transmission distance. This ruler shows the passive wireless transmission distance between the transponder and the reader reaches 4 cm.</p> "> Figure 15
<p>Demonstration of the monitoring systems in spray painting workshop (<b>a</b>) Installation of the transponder and reader on the glass wall of the spray painting workshop; (<b>b</b>) A screenshot of the monitoring software showing both real-time data and history records.</p> ">
Abstract
:1. Introduction
2. Circuits Design
2.1. Overall Block Diagram
2.2. Design of the Transponder
2.2.1. Part 1: Sensor Interface Circuits and Time Division Multiplexer
2.2.2. Part 2: Rectifier, Regulator, and Load Modulation Circuit
2.3 Design of the Reader
2.3.1. Part 3: Carrier Generator and E-Class Power Amplifier
2.3.2. Part 4: Demodulation and Shaping Circuits
3. Package of the Transponder
4. Measurement and Demonstration
5. Conclusions
Acknowledgments
Author Contributions
Conflicts of Interest
References
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Wang, L.; Ma, J.; Huang, Y.; Tang, D.; Huang, Q.-A. Passive Wireless Hermetic Environment Monitoring System for Spray Painting Workshop. Sensors 2016, 16, 1207. https://doi.org/10.3390/s16081207
Wang L, Ma J, Huang Y, Tang D, Huang Q-A. Passive Wireless Hermetic Environment Monitoring System for Spray Painting Workshop. Sensors. 2016; 16(8):1207. https://doi.org/10.3390/s16081207
Chicago/Turabian StyleWang, Lifeng, Jingjing Ma, Yan Huang, Dan Tang, and Qing-An Huang. 2016. "Passive Wireless Hermetic Environment Monitoring System for Spray Painting Workshop" Sensors 16, no. 8: 1207. https://doi.org/10.3390/s16081207
APA StyleWang, L., Ma, J., Huang, Y., Tang, D., & Huang, Q. -A. (2016). Passive Wireless Hermetic Environment Monitoring System for Spray Painting Workshop. Sensors, 16(8), 1207. https://doi.org/10.3390/s16081207