Journal of Cereal Science 52 (2010) 161e169
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Journal of Cereal Science
journal homepage: www.elsevier.com/locate/jcs
Dough/crumb transition during French bread baking
J. Rouillé 1, H. Chiron, P. Colonna, G. Della Valle*, D. Lourdin
INRA, UR 1268 Biopolymères Interactions and Assemblages (BIA), BP 71267, 44316 Nantes Cedex 3, France
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 10 April 2009
Received in revised form
21 April 2010
Accepted 28 April 2010
The modifications occurring during dough to crumb (D/C) transition of French bread (350 g) were
studied in an instrumented pilot-scale oven for doughs with different contents of minor components,
soluble, lipids and puroindolines. Internal temperature measurements showed that, for most compositions, complete D/C transition occurred between 55 and 70 C, after 5 min of baking, and coincided with
maximum loaf expansion. Differential scanning calorimetry (DSC) in excess of water performed on
samples taken during baking (3 and 5 min) showed that starch gelatinization and melting developed
continuously during D/C transition for various contents of the soluble fraction in dough. Dynamic
thermomechanical analysis (DMA) on dough showed that dough stiffened between 60 and 70 C, as seen
by the increase of elastic modulus E0 by more than one decade, for all dough compositions. Relating these
changes to the results of baking experiments, D/C transition was assigned first to gluten reticulation and,
to a lesser extent, to continuous starch granule swelling.
Ó 2010 Elsevier Ltd. All rights reserved.
Keywords:
Starch
Gluten
Dynamic mechanical analysis (DMA)
Baking
1. Introduction
Baking is the final stage of the breadmaking process, in order to
obtain an expanded product satisfying the consumer. The final
exposure to high temperatures in an oven chamber with controlled
ambient humidity is essentially to give bread its main characteristics and to fix them, i.e. open gas cell structure surrounded by
a crusty envelop, characteristic of French bread. Expansion, volume
increase due to bubble growth, and dough/crumb transition, i.e.
setting of the matrix, are the most outstanding macroscopic
phenomena (Zghal and Scanlon, 2001). Transient changes in
several physical properties of breads during baking have been
investigated to a great extent (Mondal and Datta, 2008) and allow
phenomenological and/or mathematical models for dough expansion during baking. Heat and mass transfer phenomena are taking
place simultaneously during bread baking which cause physical,
chemical and structural modifications. There are four phases in the
transport process, i.e. solid, liquid water, water vapour and CO2. To
know the baking process in detail it is necessary to know all these
processes together with the effect of temperature on dough
macromolecular components.
Wang and Sun (1999), using dynamic mechanical analysis
(DMA), found that the thermal expansion of the flourewater
* Corresponding author. Tel.: þ33 2 40 67 50 00; fax: þ33 2 40 67 50 05.
E-mail address: dellaval@nantes.inra.fr (G. Della Valle).
1
Present address: Moulins Soufflet, BP 12, 91100 Corbeil, France.
0733-5210/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jcs.2010.04.008
system (from 50 to 70% water, wb) included four stages corresponding to gas thermal expansion (between 25 and 60 C), starch
gelatinization and gluten reticulation (60e100 C), vapour pressure
expansion (100e120 C) and structure fixation (>120 C). These
values are not completely in agreement with those of Singh and
Battacharya (2005) who found a maximum expansion at around
80 C. On a macroscopic scale, oven rise has been assessed
continuously by Zanoni et al. (1993), who measured bread height in
tin moulds, and at a local scale by Wagner et al. (2008), using
Magnetic Resonance Imaging, both in order to ascertain numerical
models for bread expansion. During baking, total moisture loss is
about 20%, on a wet basis, and it is essentially localised in the crust.
Moisture content slightly increases at the dough centre for
a temperature of about 70 þ/ 5 C, as shown by measurement of
local water content using a fibre-optic NIR instrument,
(Thorvaldsson and Skjöldebrand, 1998) or simply by samples
removed during baking (Purlis and Salvadori, 2009; Wagner et al.,
2007). In these works, this local increase was reported to be
caused by opening up of the pore structure and related to the
dough/crumb transition.
In these moisture intervals (25e50% on a total wet basis), both
gelatinization of starch and denaturation of proteins may occur in
the range of 60e100 C and contribute to the setting of the matrix,
i.e. the change from dough to crumb (Bloksma, 1990; Wang and Sun,
1999). Gelatinization is strongly water dependent. In excess of water,
starch gelatinization occurs at T ¼ 62 C for wheat flour, 5 C higher
than for wheat starch but with the same enthalpy value (11 J/g)
(Chevallier et al., 2000). Simulating dough (MC ¼ 45% wb) baking
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J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
using DSC, Fessas and Schiraldi (2000) found that 70% of starch was
gelatinized at this temperature, likely due to the competition for
available water. Gluten proteins, which confer to dough its unique
viscoelastic properties, are modified by temperature. Heating
promotes network formation through association of the polymers
by hydrophobic interactions and disulfide bonds (Tsiami et al., 1997;
Weegels et al.,1994). According to Hoseney et al. (1986), gluten starts
to cross-link in bread at 74 C. For a moisture content of about 40%,
gluten experiences structured flow between 27 and 93 C, before
networking through cross-linking reactions (Toufeili et al., 2002). A
lot of studies have tried to determine the effects of heating on
various gluten fractions, from HMW glutenins to LMW gliadins.
Schofield et al. (1983) found a loss of solubility of glutenins (65% wb)
and gliadins at 50 C and 70 C, respectively. Stathopoulos et al.
(2006) found that the increased elasticity of various gluten fractions previously heated at 90 C is more significant for gluten with
high glutenin content. Because of the high thermal and moisture
sensitivities of the two major components of flour (i.e. starch and
gluten), rheological properties of dough are also modified during
heating (Bloksma, 1990). Up to 60 C, apparent viscosity values
decrease with temperature, like in many materials, with no significant structural change. Then dough viscosity increases markedly
above 60 C mainly not only because of starch gelatinization, but
also because of gluten cross-linking, leading to transition from
a viscous dough into an elastic crumb. Finally, various works have
shown that dynamic thermomechanical analysis could be useful to
study those modifications during processing. Rolee and Lemeste
(1999) ascertained the viscosity increase of starch suspension at
intermediate moisture content. Angioloni and Dalla Rossa (2005)
showed that the effect of salt addition on dough thermomechanical behaviour depends on the mixing process. Singh and
Battacharya (2005) associated the different stages of modulus
development to the cell growth and opening in doughs, and DMA
experiments of Stathopoulos et al. (2008) suggested that the
decrease of tan d around 60 C gave the possibility to relate gluten
molecular characteristics to breadmaking quality.
The objective of this study was to ascertain the main dough
modifications at a macromolecular scale (changes in starch and
gluten) and relate them to those occurring at a macroscopic scale
(dough/crumb transition, loaf expansion) during baking. For this
purpose, experiments at a pilot scale on an instrumented baking
oven were coupled to thermal and rheological analyses at a lab
scale. Dough composition was changed by modifying the soluble
fraction and lipid/puroindolines ratio because our previous studies
have shown their importance to crumb cellular structure, dough
bubble size and rheology (Rouille et al., 2005a,b,c).
2. Experimental
2.1. Ingredients
The flour was a standard commercial mixture, CNS, with no
additives from Moulins Soufflet (Pantin, 93, France) with 10.5%
proteins (db), 13.80% water (wb), 0.56% ash (db), W ¼ 194 J and P/
L ¼ 0.56 from Chopin alveograph (biaxial extension test). Baker
yeast is fresh compressed Saccharomyces cerevisiae (70% water, wb),
provided by DSM bakery ingredients (Roissy 91, France).
2.2. Fractionation and dough preparation
Defatting native flour CNS (def CNS) and water fractionation
(based on centrifugation) into soluble (F2) and insoluble (F1) fractions
was carried out according to preceding work (Rouille et al., 2005a),
where their detailed composition was also given. The soluble fraction
(F2) mainly contained low molecular weight sugars and soluble
proteins (puroindolines). Puroindolines (Pin) extracted from the same
flour were also added to (defatted or not) flour (þ0.1% on wet flour
basis). Dough pieces were then prepared from various flours: native
CNS, defatted CNS, insoluble þ 2 soluble fractions (F1 þ 2F2),
CNS þ 0.1%Pin. Flour (100), distilled water (63% on flour wet basis),
salt NaCl (2.2% wb) and yeast (2.5% wb) were mixed to form a dough
in a bakery mixer. When using only the insoluble fraction, F1 was
stored for 12 h at 20 C and at 75% relative humidity (RH), in order to
favour water absorption and repartition during mixing. This step
increased moisture content of F1 up to about 14% (wb). Before use,
accurate moisture contents were determined after drying samples for
2 h at 130 C. Water addition was calculated in order to reach the same
dough hydration at the end of mixing, i.e. 45.6 0.5% (wb).
According to a French standard breadmaking procedure
(AFNOR, 2002), mixing time was 4 min at 40 rpm followed by
17 min at 80 rpm. Salt was added 5 min before the end of mixing.
Once mixed, dough was gently removed from the mixer, rounded
by hand and allowed to rest at 27 C, 75% RH. After 20 min of rest,
dough was fractionated into 350 g pieces and put into a mechanical
molder for rolling and stretching. Dough cylinders (length 25 cm,
diameter 4 cm) were then rested at 27 C, 75% RH for 90 min. Before
baking, blade cuts, or scars, were made on the top of the dough
pieces, in order to orientate dough growth during oven spring and
produce final scars, which is characteristics of French bread.
2.3. Baking
Baking was performed in a pilot-scale oven (115 L, 10.5 kW) and
in a standard bakery oven (4 300 L, 21.1 kW), both from Bongard
(F67, Wolfisheim). As described in detail before (Sommier et al.,
2005), the pilot-scale oven has been instrumented with a frame
of type K thermocouples (Ø 800 mm) vertically inserted in the
dough to prevent them from any motion during oven rise, to
measure precisely the temperature (þ/ 0.15 C) at different locations in the dough: 0 (bottom crust), 1, 2, and 3 cm distant from the
hearth. An image acquisition system (digital video camera, SONY
Media Vision) allowed the recording of images of dough rise, as
described in detail before (Sommier et al., 2005). Simple thresholding of the front image allowed evaluation of dough rise through
the determination of dough perimeter and area, discarding
dimension variation in the orthogonal direction of the loaf image.
Hearth and vault temperatures were set to 265 C and 235 C,
respectively, in the pilot-scale oven, and 250 C and 245 C,
respectively, in the standard bakery oven, oven air temperature
being close to 182 C for both in these baking conditions. These
temperatures were chosen to give similar baked product in terms of
volume, texture and colour in both ovens.
Two dough pieces baked in the standard bakery oven were
removed at two different baking times (3 and 5 min) and immediately cut in the transversal axis. A picture was acquired with
a digital camera, and dough and crumb samples were carefully
taken and instantaneously frozen in liquid nitrogen for further DSC
analysis. Complete baking lasted for 27 min. Volume and mass were
measured 90 min after the end of baking on two different breads.
Volume was estimated by rapeseed displacement.
2.4. Starch gelatinization and melting
Differential scanning calorimetry (DSC) experiments on dough
and crumb were performed on a DSC 121 (SETARAM, F69-Caluire).
Samples of dough and crumb taken, respectively, at (0, 3 min) and
(3, 5 min) during baking, were immediately frozen in liquid
nitrogen. They were thawed for z30 min at T ¼ 20 C before
analysis. About 30 mg of sample was precisely weighed and then
put in a stainless steel pan, and water was added (>100 mg) before
J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
163
Fig. 1. Temperature evolution in bread dough during baking (a) for CNS at three different locations: close to the hearth (,), at 1cm (6), 2 cm (B) and 3 cm () from the hearth, and
(b) for two different breads, at 2 cm from hearth: CNS and reconstituted doughs (,) and F1 dough (B). Arrows indicate times at which breads were sliced for pictures and DSC
analysis.
sealing. The reference cell contained e 112 mg of water (Cp water ¼ 4183 J kg 1 C 1). Two scans were carried out from 5 to 180 C at
the same heating rate of 3 C/min for all experiments. Thermograms showed an endothermic peak in the range of 55e65 C
depending on dough composition and thermal history of the
sample. The temperature peak value was taken as the gelatinization
temperature. Percentage of gelatinization was calculated from the
ratio of the peak area DH for the sample taken at baking time t (3 or
5 min) to peak surface of the sample of the same composition at the
initial time t0 as defined by the simple relation:
DH0
%G ¼
DHt
:
DH0
2.5. Dynamic thermomechanical analysis (DMA)
The unyeasted dough sample was prepared in a 2-g mixograph
(National, Lincoln, USA). For 100 g of flour, 2.2 g of salt and 63 mL of
water were added and mixed for 6 min (total dough development
for CNS dough), so that final moisture content was close to 45%
(wb). The gluten fraction was extracted from high rotating speed
centrifugation (60 000g, 1 h, 4 C) of flourewater dough (200 g
flour þ 140 mL distilled water mixed for 2 min at 40 rpm and for
3 min at 80 rpm), as suggested by Larsson and Eliasson (1996).
When preparing gluten dough, 1 g of distilled water was added to
1 g of gluten (MC w 55%, wb). Samples were stored for 15 min at
4 C before DMA measurement.
A DMTA Mk IV (Rheometric Scientific, USA) was used in the
compression mode at a frequency of 1 Hz with a deformation
amplitude of 0.1%. This value is in the range of linear viscoelasticity,
any deviation from this domain during heating is discarded and
supposed to be the same for all doughs tested. A cylindrical sample
of dough (z0.9 g) was placed between the two plates (z17 mm).
Initial sample thickness is fixed at 3.2 mm. Sample was carefully
coated with silicon grease in order to prevent moisture loss. To
maintain contact between plates and sample during temperature
sweep, a constant static force, supposed to be negligible compared
to modulus values, was fixed at 10 2 N. Measurement sampling rate
was 1 measurement/10 s. Temperature was increased from 25 to
180 C, at 10 C/min, a heating rate supposed to be close to the
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J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
Fig. 2. Increase of dough section as a function of baking time. CNS dough (C) average of two replicates (error bars width is 3 SD), F1 (A), F1 þ 2F2 (B), CNS þ 0,1%Pin (6), defatted
CNS (,) doughs.
internal heat rate of baking dough, in order to perform measurements in kinetic conditions close to those undergone during
baking. However, for this high heating rate (10 C/min), the real
temperature Tsample was measured inside the dough by inserting
a thermocouple. It was found that the sample did not equilibrate
instantaneously with oven ambience and that:
Tsample ¼ 0:0029 ðToven Þ2 þ0:0421 Toven
þ 22:9
r 2 ¼ 0; 99
for Toven in the interval [25,160 C], which was further used for
representing the variations of modulus with sample temperature. It
Fig. 3. Photos of sliced bread (a) for CNS at three baking times (3, 5 and 10 min), showing thermocouple location (A, B, C, D at 0, 1, 2, and 3 cm from the hearth, respectively) and (b)
after 3 min baking of different doughs.
J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
165
Fig. 4. DSC thermograms of dough and crumb (a) in excess of water, taken at different baking times and locations (from black to light grey curves): t0, 3 min dough, 3 min crumb
and 5 min crumb (A and B marks: integration limits, C: onset temperature, D: gelatinization temperature) and (b) for starch melting in CNS, F1 and F1 þ 2F2 doughs (45% water, wb)
(D: gelatinization peak, Tm is the melting temperature, and double arrow is for temperature interval of dough/crumb transition).
was also checked that if the heating rate finally reached a constant
value of 6.5 C/min, at Tsample ¼ 100 C (Toven ¼ 150 C). Data were
collected by a computer program (Orchestrator Rheometric Scientific, USA), which calculated the dynamic properties E0 , E00 and
tan d ¼ E00 /E0 , where E0 is the storage or elastic modulus and E00 is the
dissipative or viscous modulus. At least 2 replicates were made for
each dough composition.
3. Results and discussion
3.1. Macroscopic changes during baking of reconstituted dough
The final moisture content was 31% (total wet basis) for all
breads, and their density was 0.2 g cm 3, except for F1 bread for
which it was 0.3 g cm 3. These values were lower than those
measured by Rouille et al. (2005a) for smaller breads made from
80 g dough pieces, in the range of 0.22e0.38 g cm 3. This
difference was likely due to the increased size of bread, increasing
the crumb/crust ratio, because crust had a larger density than
crumb.
Temperature measurements showed that the closer to the
hearth, the quicker the temperature increased at the beginning of
baking (Fig. 1a). Conduction from the hearth was very important, as
shown by the rapid increase of temperature, from 27 to 95 C in less
than 3 min, at the bottom of the loaf. Temperature at the dough
centre (3 cm from the hearth) displayed the classical sigmoid shape
with an inflexion point at 55 C, with a heating rate of about 17 C/
min. The internal temperature gradient, from the coldest region
(centre of the dough) to the sides of the loaf, decreased with time.
Its maximum order of magnitude was 20 C/cm. For all locations, at
least 1 cm from the dough limit, the temperature reached z100 C
at the same time (13 min). The result of heating rate confirms those
obtained in the preceding work (Sommier et al., 2005) and it is also
of the same order of magnitude as those measured by Patel et al.
(2005) for various ovens and bread sizes. This value is logically
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J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
higher than the one reported by Thorvaldsson and Skjöldebrand
(1998), since dough was put in baking tins, and with Purlis and
Salvadori (2009), likely due to the lower value of oven temperature in their case (T < 220 C). Another source of difference may
come from the lower density of French bread dough, after proofing,
before introduction into the oven which led to larger heating rate,
as shown by Fig. 1b, which compared the evolutions of temperature
at 2 cm from the hearth for CNS and F1 doughs. Temperature
kinetics measured in the other doughs were not significantly
different from the ones obtained for CNS dough. These curves
looked like those measured for yeasted and unyeasted doughs by
Hallström (1988), who explained this difference by the effect of
dough density on internal transport of water (Rask, 1989). F1 dough
heated up more slowly than the other ones, which was attributed to
the lower volume and its negative effect on the evaporation/
condensation mechanism of heat transport through the dough.
Loaf expansion during baking was reflected by the changes in loaf
sections (Fig. 2). For every composition but F1, the loaf section area
increased during the first 5 min to a maximum at a value of 20e60%
larger than the initial loaf (dough). Comparison with temperature
measurements showed that maximum expansion for all loaves, i.e.
10 min in F1 dough and 5 min for others, was obtained when core
temperature (3 cm) was 60 C, in agreement with former results
reported on oven spring and dough expansion (Bloksma, 1990;
Wang and Sun, 1999). F1 loaf displayed the same trends, but for
larger time values. Because of the suppression of the soluble fraction,
F1 dough has larger values of elongational viscosity, 5e10 times
those of other doughs, which could explain its lower initial loaf
volume (Rouille et al., 2005c). Its larger (elongational) viscosity
values precluded bubble growth and its lower sugar content limited
CO2 production during proofing. After 7e10 min, shrinkage
occurred and a final plateau value, slightly lower than the maximum
value, was reached after 10e15 min. These results were likely due to
the constraints imposed by the formation of crust which led to inner
densification (Zhang et al., 2007).
Observation of CNS bread sliced after 3, 5 and 10 min of baking
made it possible to distinguish, visually, the bright and white
homogenous mass at the centre and the crumb, a little greyer and
dull cellular material (Fig. 3a). According to these observations,
dough to crumb transition (noted D/C) was nearly complete after
5 min, the time for which expansion is a maximum. Dough section
decreased by progressive conversion into crumb, schematically
according to a reduction of an elliptic area. This area was materialised by a dotted line in the photograph of slice cut after 3 min
(Fig. 3a). The internal ellipse was considered as the D/C transition
zone and its location related to thermocouple positions. The values
of temperature at different locations in dough (or crumb, see
Fig. 3a, 5 min), and for different baking times (3, 5 and 10 min),
from Fig. 1a, were compared to the state (dough or crumb) observed
at these locations, after slicing and drawing the ellipse on the
photo. The larger temperature value at which dough still existed
was 56 C and the lower one at which crumb appeared was 69 C,
which suggested that the dough/crumb transition (D/C) occurred in
the interval between 55 and 70 C. This result was confirmed for
other dough recipes (Fig. 3b), including F1, using the same rationale. Furthermore, temperature at the centre of the loaf was in the
interval [55, 70 C], when loaves reached a maximum expansion,
underlining the link between the concomitance of D/C transition
and maximum expansion. These results also suggest that the D/C
transition set the maximum expansion and determined the loaf
volume, whatever be the dough composition.
These macroscopic structural changes have already been
observed indirectly by Thorvaldsson and Skjöldebrand (1998),
when measuring local water contents in dough and crumb during
baking. They found that a slight increase of water content occurred
at the dough centre at 70 5 C, which was supposed to be related
to the opening of the pore structure. Wagner et al. (2007) performed accurate measurements of water content by removing
samples during baking of breads in glass moulds, heated in
a convective ovens. They found that the D/C transition was in the
interval [55, 65 C]. Despite the difference of experimental
conditions, our results were in good agreement on the thermal
interval of the D/C transition. For the conditions of bread moisture
content during baking (40e50% on a total wet basis), various
phase transitions and molecular reactions occurred in this interval,
starch gelatinization starting, gluten thermosetting. The contributions of both phenomena to D/C transition were analysed in the
following.
Table 1
Temperatures, enthalpies and percentage of gelatinization of doughs (and crumb) taken at different times and locations during baking, measured by DSC.
Dough
Time
(min)
Location
Tonset
( C)
Tmax
( C)
Enthalpy
(J/g db)
%Gelatinization
CNS
0
3
Dough
Dough
Crumb
Crumb
54.5
57.0
59.5
No peak
63
64
65
No peak
12.2
7.1
4.3
0
0
42
65
100
Dough
Dough
Crumb
Crumb
53.5
55.5
60
No peak
61
63.5
66
No peak
9.6
8.2
3.4
0.0
0
14
64
100
Dough
Dough
Crumb
Crumb
56
56
57
58
64
63.5
63
63.5
13.5
11.0
8.1
6.5
0
19
40
52
Dough
Dough
Crumb
Crumb
56.5
58
60
nd
64
65.5
65.5
nd
8.1
7.0
4.9
nd
0
14
39
nd
Dough
Dough
Crumb
Crumb
55.5
56
61.5
63.5
64
64
66.5
69
12.3
8.3
3.8
1.5
0
33
69
88
5
Defatted CNS
0
3
5
F1 (insoluble)
0
3
5
F1 þ 2 F2 (soluble)
0
3
CNS þ 0.1%Pin
0
3
5
5
nd: non-determined.
J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
167
Fig. 5. Dynamic thermomechanical analysis of wheat flour doughs: (a) variations of storage modulus E0 for CNS (B), F1 (,), F1 þ F2 (*), F1 þ 2F2 (6) and defatted CNS (A) doughs
with sample temperature (b) storage (empty symbols) and dissipative (filled symbols) moduli of gluten (,, -) (MC ¼ 55%) and starch suspension (B, C) (45%) and (c) comparison
of variations of relative storage moduli (values normalized for E0 (25 C)) of doughs from CNS wheat flour (-), gluten (,) and starch (B).
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J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
3.2. Starch gelatinization during the baking process
DSC thermograms were measured in excess of water for CNS
bread samples taken in dough and crumb parts at different baking
times, before baking (t0), dough and crumb for 3 min, and 5 min in
crumb (Fig. 4, from bottom to top). Accurate sampling of dough in
the loaf baked after 5 min was thought too uncertain, as illustrated
by the tiny ellipse in Fig. 3a, to evaluate starch gelatinization by
DSC. At t0, the thermogram showed a gelatinization endotherm
with a peak at 63 C, noted by mark D (Fig. 4) with enthalpy value of
12.2 J/g, when integrated between A and B. Those values were very
close to those found in the literature for wheat flour (Chevallier
et al., 2000). The area of the endothermic peak continuously
decreased with increasing baking time and finally disappeared for
crumb after 5 min of baking, but it was still significant (4.3 J/g) in
the crumb at 3 min, meaning that not all starch gelatinized in the
crumb. These trends were similar for all loaf compositions, but with
varying values of percentage of starch gelatinization (%G) as
reported in Table 1. For F1 dough, the lower values of internal
temperature during baking may explain the incomplete starch
gelatinization (52% in crumb at 5 min), whereas in the case of
(F1 þ 2F2) dough, it could be attributed to the lower availability of
water due to pentosans and low molecular weight sugars. Finally
the most striking feature was that, according to Table 1, crumb
could contain 35e60% of non-gelatinized starch.
This result might be explained by considering starch thermal
transition under limited water content. The thermogram of initial
dough (MC ¼ 45%) classically exhibited two successive peaks, the
first endotherm corresponding to starch gelatinization and the
second one to the melting endotherm characterized by a wider
peak at Tm ¼ 83 C (Fig. 4b), a value close to the one encountered for
wheat starch at the same hydration (Champenois et al., 1995).
Looking into temperature kinetics (Fig. 1), it appeared that, for
instance at 1 cm after 3 min, temperature was lower than 80 C,
even for thermocouples located in the crumb. So, the significant
values of non-gelatinized starch amount found in crumb samples (%
G 69% after 3min, Table 1), were explained by the temperature
they experienced, lower than Tm, whatever be the specific influence
of composition. Although starch melting was involved in D/C
transition, the significant amount of non-gelatinized starch in
crumb and the spread of the thermal interval of its state change
suggested that it was not its major cause. So, the thermomechanical
behaviour of starch and gluten therefore deserve more attention in
order to better ascertain the changes involved in this transition.
3.3. Dynamic and mechanical thermal analysis of flourewater
doughs
Variations of elastic modulus E0 , obtained by DMA for various
dough systems, were presented as a function of sample temperature (Fig. 5a). They all exhibited similar trends. E0 values
decreased slightly as temperature increased from 25 to 50 C,
likely due to the influence of temperature on gluten mobility, in
line with the decrease of dough viscosity observed in this
temperature range (Bloksma, 1990). A strong increase was clearly
observed in the interval (55e75 C), over about one decade
(106e107Pa), E0 reaching a peak at temperatures varying from 68
to 75 C, according to dough composition. This result was in
agreement with measurements made by Angioloni and Dalla
Rossa (2005), Schiraldi et al. (1996), and Singh and Battacharya
(2005), who found this increase in the temperature interval [60,
80 C] for wheat dough. When examining the influence of dough
composition, only differences of E0 values between CNS and F1
dough were found to be significant. The larger values encountered
for F1 (Fig. 5a), two to three times, might be explained by the lack
of plasticizing action of molecules contained in the soluble fraction
(F2, mainly small molecules), as discussed before, on their viscous
properties at ambient temperature (Rouille et al., 2005c). The
absence of soluble components in F1 might also be inferred for the
earlier transition of F1, because of the increased amount of available water content. Whatever the role of composition, the increase
of dough rigidity might be related to the D/C transition as it
occurred in the same interval of temperature. Singh and
Battacharya (2005) associated this modulus increase to the gas
cell opening in the dough, which was another manifestation of
dough/crumb transition.
Working on flour and glutenestarch doughs, Dreese et al. (1988)
attributed the observed dynamic rheological changes to the starch
fraction and more precisely, the increase of rigidity to the
progressive swelling of starch granules. The variations of modulus
found by Rolee and LeMeste (1999) on wheat starchewater preparations presented trends similar to the ones shown here. They
were characterized by a dramatic increase of E0 , over four decades
in the range of temperature 50e60 C, for MC > 50%. The authors
explained this result by granule swelling, mainly those of smaller
size, on a theoretical basis for the increase of particle volume
fraction of a suspension. Although the order of magnitude might
not agree completely with the theory, since swollen granules can
hardly be considered as rigid spheres, this finding suggested that
starch gelatinization would be involved in dough stiffening by an
increase of granule volume. However, for a starch sample at 45% MC
(wb), the increase of modulus was much less significant, less than
one decade (Fig. 5b). This result challenged the interpretation of
starch granule swelling as the main cause for D/C transition, since
this event was reflected in DMA by an increase of modulus of more
than one decade. Furthermore, our preceding DSC results
(progressive decrease of %G) showed that starch granules continuously swelled and disrupted in dough and then in crumb. Indeed,
the agreement on critical temperatures for this event suggested
that starch gelatinization would rather be involved in the final
setting of the crumb, related to cell opening cessation (Singh and
Battacharya, 2005).
Conversely, an increase of storage modulus close to one decade
was found for hydrated gluten in the same temperature interval
[55, 70 C] (Fig. 5b). It appeared contradictory with results from
Dreese et al. (1988) who did not observe any significant increase of
modulus for commercial gluten dough. Conversely, Toufeili et al.
(2002) found the same trend for larger temperature (80 C) but
lower moisture content (40%). The presence of the remaining starch
granules when extracting gluten (10%) has been inferred for this
result (Stathopoulos et al., 2008). However, 10% of remaining
granules would only have induced a modulus increase by a factor of
about 2, when considering results obtained by Dreese et al. (1988),
i.e. much lower than the factor 8 observed in our case (Fig. 5b). So,
these results would rather suggest that gluten aggregation was also
a possible explanation for the stiffening occurring during dough/
crumb transition.
Finally, to underline the influence of temperature of the studied
fractions, we represented the thermal variations of the ratio of
storage modulus to its initial value at 25 C, E0 /E0 (25 C), in order to
compare the behaviour of starch, gluten and wheat dough (Fig. 5c).
This figure showed that the three samples displayed a peak at
a temperature close to 70 C. Defining RE0 ¼ E0 ((70 C)/E0 (25 C)),
we found that RE0 values ranked in the following order: RE0
(starch) < RE0 (gluten) < RE0 (wheat dough). Looking at peak
magnitude, and taking into consideration the preceding results
from the literature, it was finally suggested that the stiffening of the
dough during the dough/crumb transition could be assigned for
two-thirds to gluten aggregation and for one-third to starch
granule swelling.
J. Rouillé et al. / Journal of Cereal Science 52 (2010) 161e169
4. Conclusions
Using an instrumented pilot-scale baking oven, it was possible
to define the thermal conditions under which the dough/crumb
transition occurred in French bread, i.e. between 55 and 70 C. It
was barely completed after 5 min of baking, for most dough
compositions. It was completely achieved at the same time as the
maximum oven rise, as shown by the continuous increase of bread
section during baking. Flour minor components did not influence
much of these changes since final density was mostly controlled by
its value after proofing. Using DSC and DMTA, D/C transition was
shown to take place after the beginning of starch gelatinization, but
ended before complete melting of starch. It was associated with the
increase of modulus in the same temperature interval. Hence,
dough stiffening might be more due to gluten aggregation rather
than to the progressive swelling of starch granules. Finally, to better
understand the role of soluble fractions and the lipid/puroindoline
ratio in this transition, it will be important to achieve their characterisation in state diagrams, a purpose for which these results
provide a significant contribution. Indeed, these structural changes
occurring at microscopic and molecular levels in breads have a real
impact on loaf expansion and texture setting during baking.
Acknowledgements
The authors acknowledge Moulins Soufflet, DSM bakery ingredients and ULICE for their support in the frame of SYMPAF program
from French Ministry of Research. Special thanks to Olivier Martin
(Univ. La Rochelle) for his help in temperature and expansion
measurements at the pilot-scale oven.
Appendix. Supplementary material
Supplementary data associated with this article can be found in
the online version at doi:10.1016/j.jcs.2010.04.008.
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