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IPBJ Vol. 5 (Special Issues) (1), 97-109 (2013)
PROCESS INNOVATION CAPABILITIES AND
ORGANIZATIONAL PERFORMANCE:
CASE STUDY OF DEVELOPING NOVEL
PRODUCTION PROCESS
MUJAHED KHALID
Othman Yeop Abdullah Graduate School of Business,
Universiti Utara Malaysia
DILEEP KUMAR, M.
Othman Yeop Abdullah Graduate School of Business,
Universiti Utara Malaysia
ABSTRACT
This case study has been conducted for the purpose of examining the
innovative abilities of internal research and development. An empirical
technological procedure advancement analysis has been introduced
that concentrates on the issues encountered the business sectors of a
Saudi irm and the performance of organizational performance. What is
revealed in this case study is that the abilities of process Innovation have
an important positive impact upon the organization. Lastly, the empirical
study has been given including discussions and conclusions. The study
provides insight into Process Innovation Capabilities and Organizational
Performance, in a self-governing organization in Riyadh, Saudi Arabia.
Keywords: Innovation, Technological Innovation Capability, Organizational
Performance, Production Process
INTRODUCTION
The signiicance of innovation capability in ofering brand new
innovations is well known to everyone nowadays; since the focus of
many organizations was on their innovation abilities in its rival more
than that on their cost-efective or physical resources to generate modern
innovations.
Process innovation Capability is one of the main elements in innovation
capabilities, which depend on it (Ho, 2011; Aberejo, 2009). As procedure
innovations take place as normal in a producing company, technological
innovation can be further reined to technological product and procedure
innovation. Technological process innovation of a irm is one that has
carried out importantly technologically enhanced techniques during
the time under review (Garcia-Muina, 2007; Guan and Chen, 2010).
Additionally, within the ield of production industry; technological
procedure innovation abilities are deemed as the basis of enhancing
performance at manufacturing plants and play a main role in reinforcing
their performance (Chen, 2009, Liu, Baskaran, and Li, S. (2009). Technical
procedure innovations are characterized by being more eicient or
productive oriented reforms. Consequently, the expectations of process
innovations exist for having beter performance in productivity.
This case study deals with the innovation capability issue practically
technological process innovation capability and the relationship between
the organization’s innovation capabilities and its performance (Osman,
Ba-Mardouf, Al-Washmi, Al-Shail, Al-Otaibi and Al-Wadie, 2004),. This
case study is conducted for the purpose of showing empirically that the
technological process innovation capability has an important efect on
performance. Moreover, a situation of nano-iltration pre-treatment as a
novel technological procedure innovation which developed through R&D
center is ofered to basically show the important efect of this technique
innovation on the regular water manufacturing plant performance for an
organization in Saudi Arabia (Zahrani, Ajlan, and Jardan, 1993). Relying
on this study, how the innovation capability enhanced the organization
which was recovering from major issues impacting its outcomes will
be disclosed. To make sure the conidentiality of the data of the irm,
the irm’s name has been changed to avoid impacting the company’s
management (Hassan, 1998).
BACKGROUND OF COMPANY
Al Soud International, is a self-governing organization established in
1974 with headquarter situated in Riyadh, Saudi Arabia. The company
is involved in the operation and maintenance of desalination and
power creation plants and the regular water transmiting systems. The
company, through more than 30 ideal company plants in the Eastern and
West-coast of the country, is the main water desalinated and electrical
power provider throughout Saudi Arabia with an everyday capacity of
3,000,000 cubic meters of safe and clean water (1,095,000,000 cubic meters
of safe and clean water annually). Approximately, half of the 6,400,000
cubic meters used by the Kingdom’s 27 million people. Moreover, the
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organization with its staf and employees of 11,000 employees, most of
them were engineers in the plants is deemed the desalinated marketleader.
The aim of the company is to meet Saudi Arabia’s water requirements
which are growing. Expectation for the company to pioneer the sea water
desalination growth and transmiting while its mission is to fulill the
kingdom’s desalination water need and participate in cost-efective and
social growth through efective cost-efective commitment in human and
physical source resources.
The main purpose of the organization as mentioned in its bylaws
approved by royal decree was help natural water resources by means of
sea water desalination along with electrical power creation centered on
technological and cost-efective conditions. Through its R&D middle, the
organization is also involved in analysis and growth activities related to
the growth and improvement of desalination technologies to experience
the master ideal plans of the organization. The R&D center together with
the Engineering Divisions, in Eastern and Western Shorelines cooperated
in many important used research projects. These used research projects
continued the improvement of position growth performance. R&D
center has done several research projects to be able to cope the main
complications knowledgeable the company’s segments basically feature
divisions.
The key speciic challenge encountering the organization in the near
future was decommissioning of existing plants in coming next years.
Moreover, the organization had to get rid of some of its costs of
operation of its plants because of the huge cost-operational commitment
opportunities required in plant projects. The operational costs of the
company unit’s were the main monitory challenges. Furthermore, the
growing gap between water need and the quantity provided in the most
important cities due to the quick growth of their people and in per-capita
consumption was one of the obvious central complications.
The company knowledgeable serious efective restrictions were
impressive in reducing the water manufacturing and enhancing plants
operational costs. The following part of this case implies the importance
of these issues.
DILEMMA OF THE COMPANY’S STRATEGIC BUSINESS UNITS
The ideal company unit’s plants of the company faced several problems
due to operational restrictions. The operational restrictions which were
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99
reasons of plants troubleshooting produced various position growth
restrictions and had obvious outcomes of the performance as well as
of water growth units. Although the present budget and innovation
abilities lack exist, the R&D of the organization had to make ideal speciic
procedure innovation to control these problems. Below table. 1 shows
the important issues confronted by the organization plants in places
of operational performance, growth, and cost and promotion situation
before Saline Water Desalination Research Institute developed a novel
technological innovation which resulted in improving plant’s capacity.
Table 1
Demonstrates the important issues exist in the company’s plants
Problems Discretion
Areas
Operation
eiciency
Production
Level
Operation is limited to speciic operation circumstances:
1.
The plant operation has the lowest normal water
restoration rate.
2.
The plant operation confronted issues in the
seawater desalination consumption such as
measuring, fouling such as biofouling, great
power and substances requirement as well as
deterioration of the desalination equipment. As a
result of these main issues the plant performance
considerably decreased.
3.
It tends to require comprehensive pretreatment,
especially if the feed is taken from an open sea
seawater intake.
1.
The plant’s development capabilities could not
reach to full load.
2.
Input seawater reduced and lack in plant
performance as mentioned above.
3.
Moreover, due to the company plants useful lives
were nearly obtained up to the end the plants had
poor eiciency.
4.
The company plants managed with old and
inefective operation system with to manufacture
water.
(Continued)
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Areas
Problems Discretion
Financial
conditions
Finding ways to decrease operating expenses is typically a
priority for the company. It has to save its great expense
due to the large investments required to build new strategic
business unit projects. The company device’s functional
expenses established the main monitory diiculties.
The major causes of improving plant functional expenses
were because of process complication and the seawater
intake function which is recognized by having:
1. High degree of hardness
2. Varying levels of turbidity and microorganism
content
3. High total dissolves salt at normal operating
conditions.
4. Also great power and substances consuming,
less pants’ resource usage, and low development
which led to the plant’s function price increase to
inquired level
Marketing
situation
1. Increasing market share is one of the most
important goals of the company to be obtained
through improving its development potential and
decreasing the comprehensive plants functional
expense.
2. The lack in the water development potentiality to
the company clients runs the company to diiculties
in meeting their clients’ total requirement on time.
3. Because of this promotion circumstance, the most
apparent stakeholder groups put demands for
liability management on the company.
4. The capability of the company could not accomplish
its target business stage due to less everyday water
development.
The performance of the company has announced efects on these places
because of the main issues in speciic means of growing plants.
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101
THE PROBLEM STATEMENT
The problem statement of this study was that ‘the efect of technological
innovation abilities of the water manufacturing plants is on its
performance through making a novel ideal solution’.
THE COMPANY’S CRITERIA OF ALTERNATIVE OPTIONS TO
STRATEGIC SOLUTION
The company’s decision makers had recognized the issues and accordingly
formed various appropriate criteria alternatives to choose for them that
support to solve these serious issues. Details of the three alternative
options criteria are explained in table 2. The management required to
decide which option of these alternative proposals should be taken. The
irst alternative of these choices was to sign a contract agreement with
the main plant producers. Depending on this contract agreement, the
producers of the plants would analysis the plant design conditions and
suggest new modiication to get over these issues. This project option
was eliminated due to the outstanding cost of the agreement and the
longer length to get the result.
The second alternative choice was to authorize their analysis activities
with worldwide company corporations which have R&D centers with
advanced abilities. To be able to keep the initiative and speciic authority,
the company’s option makers desired to strengthen the company’s
in-house analysis features and maintain its competitive advantages.
Moreover to the point that innovative abilities depend on the capability
to apply inner knowledge and on in-house R&D eforts, the company
also excluded this option.
Ater discussing the third alternative with R&D center management,
plants management and engineering divisions, the top management of
the organization had selected the ideal alternative which was assigning
the process to the organization R&D middle. The third option was
the appropriate one with respect to the company’s criteria alternative
options (see as table 2). This diferent overcame all disadvantages of
the other available choices. The company’s inner R&D center was the
less expensive proposal to adopt as well as the smallest threat regarding
maintaining industry authority and competitive advantages. Moreover,
the organization through this option allowed to apply inner knowledge
and on in-house R&D eforts. Although the project schedule length of
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the third choice was not the shortest among the other projects, the option
was the irst classiication in criteria matrix of alternative options and
so that it was chosen. The following table shows the three alternative
choices standard.
Table 2
Demonstrates the company’s criteria matrix of alternative options
Project Options
Alternative criteria options
Options
Category
Total
Investment
required
Project
Timeline
Duration
Maintaining
market
leadership
The plant
manufacturers
High
Investment
LongDuration
Medium
Risk
Third- Option
International
consultancy
R&D centers
Medium
Investment
ShortDuration
High Risk
Second- Option
The company’s
internal R&D
center
Low
Investment
MediumDuration
Low Risk
First- Option
As soon as the management had made the decision to determine this task
to the company R&D center to be able to tackle the situation, the expert
team connections were recognized to apply the action option.
THE STRATEGIC SOLUTIONS THROUGH TECHNOLOGICAL
PROCESS INNOVATION CAPABILITIES OF
INTERNAL R&D CENTER
Relying on the acceptance of the company’s decision makers, the R&D
center together with the Engineering Departments, in both Shorelines
locations prepared eicient team connections for carrying out a used
analysis research. The main purpose of the project was to analyze and
search the major causes of these issues which confronted the plants to be
able to make a new technological procedure innovation to develop the
plant performance.
The project teamwork irst began their assignment by studying the reason
behind the above issues. The team found that both the outstanding
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103
staf of irmness and outstanding inish melt sodium placed limits on
product the regular water recovery. The team also discovered that the
position with its current procedure tends to degrade its performance
due to the presence of huge turbidity which must be to remove. Using
of antiscalants in preventing range formation and coagulation-iltration
procedure do not remove the very outstanding contaminants which
made the important issues.
The project team connections focused their studies on this critical place.
Ater several trial and ield works, the team had developed speciic
procedure advancement. The speciic procedure advancement was a
novel nanoiltration for the regular water growth position techniques to
remove very outstanding contaminants from sea regular water (Hassan,
Farooque and Al-Amodi, 1999). Through this important advancement
procedure, the sea regular water feed prior to its entry to the water
manufacturing plants is originally pretreated by the nanoiltration cells
aspect procedure. The new nanoiltration cells aspect pretreatment
overcomes the important issues knowledgeable by the various traditional
water manufacturing plant’s procedures. From initial outcomes, it can
be seen that not only position operate performance was signiicantly
enhanced but also growth quantity was enhanced and efective cost was
signiicantly decreased. The performance stage was the important stage
to make sure and evaluate the pilot studies.
THE IMPLEMENTING OF THE NEW SIGNIFICANTLY
PROCESS INNOVATION
All practical works were done irst on a pilot plant range in the company’s
R&D center with originally low growth prospective of the team. The
pre-treatment device in this brand-new advancement includes seawater
system, double media ilter followed by a good sand ilter, outstanding
cartridge ilter and feed tank. The nanoiltration device includes the
underhand pump and three nanoiltration modules arranged in series,
each containing two expert nanoiltration cells aspect elements in the
demonstration device. The next step was scaled up from the pilot plant
range to demonstration units.
Based on the outcomes acquired from both pilot and demonstration
plants, the project teamwork had acceptance from top management of
the organization to apply the new procedure design and operate of the
nanoiltration design by the conversion procedure at an actual size of
the regular water growth position (Hassan et. al., 2002). In performance
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stage, the project team connections transferred the efective system to
an experienced growth plant ater creating and applying eiciently the
process at the cause and demonstration position stages at the company’s
R&D center.
The next step has ofered the new maximum procedure design to various
plants. Use of this importantly reinforced procedure was used in other
manufacturing plants eiciently by the organization project teamwork
and resulted in eventually to get over important issues confronted the
organization plants.
Production plant performance was enhanced to more than 40%
compared with former times because of transforming these plants to
new nanoiltration operation. The operational performance of the plants
which changed to new operating techniques also amounted to new levels.
Water recovery quantity of these growth units atained to 56% from
28% evaluating with working in the traditional procedure. The above
deiciencies in plants were corrected as a result of transforming growth
units to new nanoiltration operation technique. The company acquired
outstanding outcomes through utilizing its inner R&D center abilities
which developed a new signiicantly enhanced procedure advancement.
The below points summarize the fundamental outcomes acquired by
the organization R&D center:
•
•
•
Comparing the plants working on the maximum new speciic
procedure advancement technique to operate in regular operate
technique, the inish position growth prospective was signiicantly
enhanced with more than double.
Although the plants were in operate for quite a while, the plants
shut down to maintain and the other and cleaning walls were not
required. As a result, the organization plants minimized overall
efective costs through the new procedure advancement technique
by reducing the downtime involved in position shutdowns and
simultaneously reducing the overall average alternative quantity.
The new procedure innovation allowed the company to fulill the
growing need from their clients. This procedure also ensured the
organization durability and response to customer need on the
brief period of your power and efort. The company also enhanced
its company to planned stage because due to enhancing everyday
growth prospective. The following place presents a conversation
in accordance with the information ofered from the above case
study.
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DISCUSSION
Organizations need innovation abilities to improve their performance
in changing real-life company environments. The case study play a
role in such business performance improvement and important issues
addressing by showing the ideal aspect of creating speciic procedure
advancement abilities through inner R&D center abilities. Organization
improvements abilities themselves have an impact on company
performance with respect to performance, lead-times, efective cost and
enhancing company. This analysis has also shed light on the performance
of the new efective system of an activity advancement and its outcomes
on the growth plants performance in one of Saudi Arabia companies.
For the purpose of utilizing the technological process innovation
capabilities, the organizations have to build and obtain their inner R&D
center abilities that help the business performance and ofering solutions
for issues confronted the business sectors. Although the inner R&D
center abilities ofered a new importantly enhanced procedure innovation
which acquired a drastic success manufacturing ability and decrease the
operation cost, the authors believe there are some places that need to
be revised; such carrying out of enhanced procedure was only in few
of manufacturing plants by the organization project team connections.
Actually, the organization could improve the performance quantity by
outsourcing the general procedure and keeping the core procedure.
Furthermore, the organizations should not concentrate only on
technological procedure innovation abilities as a main way to get over
its issues but management innovation also reinforces the company
development and outcomes in geting the competitive advantages through
creating the organization employee’s abilities. Moreover, helping the
organization motivation and reward system management outcomes in
improving the company’s R&D centers staf’s performance and motivate
them to acquire more result. It can see that the right option of choosing
appropriate choice brings the organization to make the innovation
process in its R&D centers together with the ideal segments such as
growth plants management and engineering divisions. This decision
makes it possible for the organization inner R&D center to get over the
important issues confronted by the various traditional sea regular water
plants techniques. Ater the company carrying out the project had taken
quite a long time to apply for registering the technological procedure
innovation patent. It should immediately register to make sure the
intellectual property rights are preserved.
The company’s project teamwork has not taken into account the quality
of water production which might cause to the customer’s health issues in
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the far or near future. The top high quality assurance plants laboratory
has to monitor the water top high quality during operation with the new
maximum design operation design. Moreover, the organization did not
take into account the water top high quality which negatively impact
marine life because of the new nanoiltration cells aspect pretreatment
operation technique.
SUGGESTIONS
In such a highly efective and changing atmosphere, the organizations
in the regular water manufacturing expert should obtain creating their
R&D inner innovation abilities to not only get over the important issues
confronted but also , at the same time, to improve their maintain growth
competitive advantages. These abilities play an outstanding aspect to
improve organizational manufacturing capacity (Alegre and Chiva,
2008). In terms of understanding the signiicance of such abilities as a
source for enhancing business performance competitiveness, the speciic
procedure capability growth is related to production industrial place.
Although the competitive advantage maintainability connections with
the efective procedure innovation activities of the company’s R&D, the
organizations have to pay atention to the efective management of inner
R&D abilities. Furthermore, it is vital for the organizations to improve
their R&D team’s managing abilities as well as technological abilities
partially during the performance period. Companies must concentrate
on both on managing and technological skills abilities as a key aspect of
company’s inish result development.
Finally, this analysis concentrates upon the signiicance of innovation
ability in ofering a main ideal source to improve company’s eiciency
through efective inter-irm collaborations of procedure innovation
capability. However, future research should pay more atention to the
importance of other innovation abilities like manufacture and service
innovation capability, which, in reality, might impact long-term success,
development, maintainable performance of the organizations.
CONCLUSION
This case study has put much concern about highlighting the vital
signiicance of the R&D center’s role to play for the sake of developing
technological process abilities and that is all for fulilling company’s
performance development and overcoming the main signiicant issues.
The technical procedure abilities are considered to be a valuable source
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107
for companies desiring to accomplish superior innovation and maintain
competitive advantages. It is rightly pointed out in this co9ntext that to
develop performance in such a highly efective and changing atmosphere
require cost-efective commitment in formulation the company’s R&D
activities which cause to efective procedure advancement result (Shera
and Yang, 2005). Since the innovation enhances business performance,
the organizations innovation abilities in inner R&D should concentrate
on issues confronted by the strategic business sectors and be a future
manufacturing development.
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