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Aerobic treatment of dairy wastewater in an industrial
three-reactor plant: Effect of aeration regime on performances
and on protozoan and bacterial communities
Carlo Tocchi a,b, Ermanno Federici c, Laura Fidati c, Rodolfo Manzi b, Vittorio Vincigurerra a,
Maurizio Petruccioli a,*
a
Department for Innovation in Biological, Agro-Food and Forest Systems, University of Tuscia, Via San Camillo De Lellis s.n.c.,
01100 Viterbo, Italy
b
Manzi Aurelio s.r.l., Via Cassia Km 94.100, 01027 Montefiascone, VT, Italy
c
Department of Cellular and Environmental Biology, University of Perugia, Via del Giochetto, 06122 Perugia, Italy
article info
abstract
Article history:
An industrial three-reactor plant treating 45 m3 d
Received 20 January 2012
investigate the effect of different aeration regimes on performance efficiency and to find
Received in revised form
relationships with bacterial and protozoan communities in the activated sludge. During
17 March 2012
the study, the plant was maintained at six different “on/off” cycles of the blower (45/15, 15/
Accepted 19 March 2012
15, 15/45, 30/30, 30/45 and 30/60 min), providing between 30.2 and 90.6 kg O2 d 1, and the
Available online 30 March 2012
3
main chemical/biochemical parameters (COD, BOD, NHþ
4 , NO2 , NO3 , PO4 , etc.) were
determined. When at least 45.4 kg O2 d
1
1
of dairy wastewater was monitored to
(30/45) were provided, COD removal efficiencies
Keywords:
were always in the range 88e94% but decreased to about 70% under aeration regimes 15/45
Dairy wastewater treatment
and 30/60. Ammonium ion degradation performance was compromised only in the lowest
Industrial three-reactor plant
aeration regime (15/45). Total number of protozoa and their species richness, and bacterial
Different aeration regimes
viable counts and denaturing gradient gel electrophoresis (DGGE) profiles were used to
Microbial community structure
characterize the microbiota of the activated sludge. Cell abundances and community
Protozoa
structures of protozoa and bacteria were very similar in the three aerated reactors but
Bacterial PCR-DGGE
changed with the aeration regimes. In particular, the 15/45 and 30/60 regimes led to low
protozoan diversity with prevalence of flagellates of the genus Trepomonas at the expense
of the mobile and sessile forms and, thus, to a less efficient activated sludge as indicated by
Sludge Biotic Index values (3 and 4.5 for the two regimes, respectively). The structure of the
bacterial community strongly changed when the aeration regimes varied, as indicated by
the low similarity values between the DGGE profiles. On the contrary, number of viable
bacteria and values of the biodiversity index remained stable throughout the whole
experimentation. Taken together, the results of the present study clearly indicate that
aeration regime variations strongly influence the structure of both protozoan and bacterial
communities and, above all, that a high biodiversity among protozoan populations in the
activated sludge is prerequisite for high performances in dairy wastewater treatment.
ª 2012 Elsevier Ltd. All rights reserved.
* Corresponding author. Tel.: þ39 0761 357332; fax: þ39 0761 357242.
E-mail address: petrucci@unitus.it (M. Petruccioli).
0043-1354/$ e see front matter ª 2012 Elsevier Ltd. All rights reserved.
doi:10.1016/j.watres.2012.03.032
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w a t e r r e s e a r c h 4 6 ( 2 0 1 2 ) 3 3 3 4 e3 3 4 4
1.
Introduction
Nowadays, the dairy industry is considered the largest source
of food processing wastewater. The effluent, that includes
wasted milk and water from cleaning, sanitization, heating,
cooling and floor washing, but excludes whey that is generally
separated and differently treated or upgraded, is characterized by variable volumes, flow rates and organic matter
content, which ranges approx. from 0.8 to 7.0 g/l COD (Britz
et al., 2006). Dairy wastewaters require, therefore, specialized treatments (EU Directive 2000/60/EC) to meet effluent
discharge standards and to reduce the risk of environmental
problems such as eutrophication in rivers, lakes and coastal
waters.
Conventional dairy wastewater treatment plants (WTPs)
are mainly based on activated sludge processes that involve
the aerobic microbial metabolism of fats, lactose and proteins.
The anaerobic treatment, which is often inhibited by the
presence of fats causing poor nutrient removal (Vidal et al.,
2000), is generally considered more suitable for high organic
loads (e.g., effluents that include whey) (Britz et al., 2006;
Kushwaha et al., 2011). Treatment based on intermittently
aerated reactors consisting of alternate anoxic/anaerobic and
aerobic phases has been proved to be the best way to achieve
carbon, as well as nitrogen and phosphorus removals
(Gutierrez et al., 2007; Kushwaha et al., 2011). In this respect,
the control of the aeration regimes represents a key issue
since anaerobic under aeration may lead to partially treated
effluent, while over-aeration results in higher than necessary
oxygen that may cause destabilization of the sludge and,
definitely, in higher electricity and maintenance costs (Britz
et al., 2006).
Activated sludge systems consist of a complex mixture of
bacteria and protozoa that remove organic substances and
nutrient contaminants from wastewaters. Thus, a better
understanding of the microbial communities of activated
sludge, and particularly of the correlation between microbial
diversity and ecosystem function, is necessary to rapidly
monitor and assess process performances and to optimize the
biological processes occurring in wastewater treatment plants
(Sanz and Kochling, 2007).
Protozoa populations play a major role in the microbial
food webs during the biological treatment in WTPs and their
abundance and diversity are commonly used as an indicator
of activated sludge plant performance (Seviour and Nielsen,
2010). In this respect, Madoni (1994) has introduced an objective index, the Sludge Biotic Index (SBI), based on the presence
and abundance of certain key protozoan groups, that provides
a numerical value that enables the operator to monitor the
prevalent plant operating conditions and performances on
a daily basis. In the last decade, several studies have been
aimed at demonstrating the applicability of the SBI as a useful
monitoring tool to assess the activated sludge health by using
different WTP typologies and/or wastewaters added of
possible toxic substances (e.g., chromium VI, cupper, phenol
and cyanide) (Papadimitriou et al., 2007; Drzewicki and
Kulikowska, 2011). Although the majority of the studies have
reported direct correlations between high SBIs and good plant
treatment performances, the index does not appear to be
3335
always reliable (Arevalo et al., 2009; Drzewicki and
Kulikowska, 2011).
Further, and in spite of their importance in the activated
sludge, the information on the ecological role of the bacterial
populations in wastewater treatment systems is quite limited.
Conventional
microbiological
techniques
based
on
cultivation-dependent approaches have, in fact, proven
inadequate since cultivable bacteria represent only a minor
fraction of the whole community of such complex ecosystems. On the contrary, molecular methods based on polymerase chain reaction (PCR) amplification of 16S ribosomal
RNA (rRNA) genes allow the profiling of complex bacterial
communities on the basis of sequence diversity, thus avoiding
the biases associated with laboratory culturing. Among the
genetic fingerprinting methods, denaturing gradient gel electrophoresis (DGGE) analysis of 16S rRNA genes permits direct
visualization and rapid comparison of the structure of bacterial communities, thus showing useful in investigating the
microbial ecology of the activated sludge (Liu et al., 2007; Sanz
and Kochling, 2007).
In this context it is worth noting that, to the best of our
knowledge, no studies have been reported on the combined
monitoring of both bacterial and protozoan populations of the
activated sludge in order to assess possible relationships
between microbial communities and treatment performances. With these points in mind, objective of the present
study was to assess the effect of six different aeration regimes
on both biotreatment performances and activated sludge
microbiota in a dairy WTP. To this end, an industrial plant
characterized by three aerated reactors working in series
(namely, R1, R2 and R3) was operated at six different “on/off”
cycles of the blower with consequent various extents of
aerobiosis and anoxia. Under these aeration regimes, relationships between removal efficiency of the main chemical/
biochemical parameters and the structures of both protozoan
population and bacterial community have also been
investigated.
2.
Materials and methods
2.1.
Dairy wastewater
The “Buona Tavola Sini” dairy (Monterosi, Viterbo, Italy)
processes 15,000e20,000 L of milk per day and produces about
45 m3 d 1 of wastewater. The dairy mostly treats sheep milk
and, in much lesser amount, bovine milk. The wastewater
mainly comes from the cleaning of the equipment in contact
with milk or milk derivatives; whey is disposed of separately.
The wastewater characteristics are reported in Table 1.
2.2.
Wastewater treatment plant (WTP) and operative
conditions
The WTP, designed and manufactured by Manzi Aurelio Srl
(Montefiascone, Italy), is constituted of a primary section for
sedimentation of 200 m3, three aerated reactors (R1, R2 and R3)
connected in series and of 18 m3 capacity each and
a secondary section for sedimentation of 18 m3. Also, there is
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Table 1 e Chemical characteristics of the dairy
wastewater used in the this study.
Unit
Chemical oxygen demand (COD)
Biological oxygen demand (BOD5)
Total nitrogen (Kjeldahl)
Ammonia nitrogen (NeNH4)
Nitrous nitrogen (NeNO2)
Nitric nitrogen (NeNO3)
Phosphate (PePO4)
Bismute Active
Substances (BiAS)
Methylen Blue Active
Substances (MBAS)
Suspended Solid
Chloride (Cl )
pH
l
l
l
l
l
l
l
l
1
mg l
1
mg l
mg l
1
mg
mg
mg
mg
mg
mg
mg
mg
Range
662e1293
380e702
8.1e38.8
5.9e36.7
0e0.34
0e0.5
0.79e6.84
0.36e4.20
1
1
1
1
1
1
1
0.42e5.6
275e450
1265e6852
5.3e7.0
1
a digestion sector of 18 m3 connected with three drying beds
(Fig. 1). The oxygen is provided by two blowers that operate
alternately. The air is diffused into the reactor by means of
membrane tubular diffusers (model TMF 750 S, ITT Water &
Wastewater Italia Srl, Lainate, Italy). The blowers (model
SCLK06MS, FPZ spa, Concorrezzo, Italy) have an air flow of
180 m3 h 1. Based on technical specifications, the diffuser
performance is estimated to be ca. 10% for the hydraulic head
of the plant (2 m), so that the biological reactors receive ca.
0.028 kg of O2 h 1.
During the study, the WTP worked at a hydraulic load of
about 45 m3 d 1 with a hydraulic retention time of approximately 8 h for each aerated reactor. The recirculation ratio
was kept constant at 150%. The excess sludge was 3 m3 d 1.
2.3.
Research plan and sampling procedures
Six different aeration regimes (Table 2) were tested by varying
the on/off cycle of the blower as follows (on/off minutes): 45/
15 (corresponding to 90.6 kg O2 d 1); 15/15 (60.4 kg O2 d 1); 15/
45 (30.2 kg O2 d 1); 30/30 (60.4 kg O2 d 1); 30/45 (45.4 kg O2 d 1);
30/60 (40.2 kg O2 d 1). Each regime was run for at least two
weeks with samples of wastewater influent, mixed liquor of
the three aerated reactors, liquid effluent and recirculation
sludge taken every week in duplicate. Unless indicated
otherwise, data reported in Table 2 and figures refer to
samples taken after two weeks from the change of the aeration regime.
Fig. 1 e Flow diagram of the treatment plant for dairy
wastewater operating in cheese factory “Sini”, Monterosi
(VT).
2.4.
Physico-chemical analysis
The following parameters were measured directly on-site:
dissolved oxygen (DO) and temperature using a Hach Lange
meter (mod. LQ20, Lainate, Italy); redox potential (ORP) and pH
by means of a portable meter (mod. HI 83140, Hanna
Instruments).
Samples of influent, settled mixed liquor of the three
aerated reactors and effluent were analyzed for BOD5, COD,
NeNH4, NeNO2, NeNO3, Total-N (Kjeldahl), PePO4, Bismute
Active Substances (BiAS), Methylen Blue Active Substances
(MBAS), suspended solid, mixed liquor suspended solids
(MLSS), sludge volume index (SVI) and chloride ions (Cl ). All
the procedures were performed according to the Standard
Methods (APHA, 2005). The BOD5 was measured respirometrically using an apparatus System 6 (VELP Scientifica srl,
Milan, Italy) and suppressing nitrification by the addition of
0.5 mg l 1 of allylthiourea.
In order to quantify the treatment performance of the
reactors, removal efficiencies (RE%) were calculated for
chemical parameters (COD, BOD5, NeNH4 and PePO4) using
the following equation:
Table 2 e Different aeration regime, expressed as cycle on/off of the air-blow, and related operative conditions in the three
aerated reactors (named R1, R2 and R3) connected in series.
Aeration
regime ON/OFF
(min)
45/15
15/15
15/45
30/30
30/45
30/60
Supplied
oxygen
(kg O2 d 1)
90.6
60.4
30.2
60.4
45.4
40.2
Dissolved oxygen (mg l 1)
Redox potential (mV)
Temperature ( C)
pH
R1
R2
R3
R1
R2
R3
R1
R2
R3
R1
R2
R3
3.1
6.2
0.2
6.1
5.5
0.5
8.9
8.0
0.2
9.1
7.0
0.8
8.1
8.2
0.2
9.4
7.8
1.0
5.5
59.3
182.8
75.8
18.3
41.3
92.5
73.2
190.5
147
84.8
6.6
145.7
86.0
200.2
204.7
130.6
7.1
7.0
7.3
7.0
6.7
6.7
6.2
7.2
7.5
7.2
7
6.9
6.6
7.3
7.6
7.3
7.2
7.0
7.0
21.6
23.0
24.8
21.7
21.9
18.4
21.8
22.6
25.1
21.6
22.0
18.0
22.1
22.6
25.3
21.6
21.9
18.2
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w a t e r r e s e a r c h 4 6 ( 2 0 1 2 ) 3 3 3 4 e3 3 4 4
REð%Þ ¼
Cin Ceff
$100
Ceff
where Cin and Ceff are the concentrations in the influent (IN)
and the effluent (after settling) of reactor R3, respectively.
Data from the two set of samples (duplicates) were mediated.
2.5.
Microscopic analysis of the protozoan community
Protozoa enumeration and identification were carried out on
25 ml of mixed liquor samples (each in duplicate) from the
three aerated reactors via contrast microscopy (Labolux 11,
Leitz) at 100 or 400 magnification depending on the species
size and using the identification keys of Foissner et al. (1991,
1992, 1994, 1995) and Curds et al. (2008). For the count of
small flagellates a FuchseRosenthal camera was used,
following guidelines by Madoni (1994). In addition to the
protists, small metazoa were also counted, if and when
present. Calculations of the Sludge Biotic Index (SBI) were
undertaken according to the guidelines by Madoni (1994). The
sludge samples were maintained under aeration conditions
and analyzed within 4 h from sampling.
Protozoan diversity indices were also calculated: Richness
(S ) was determined from the number of taxa detected while
the ShannoneWeaver index (H ) was calculated using the Past
Software (version 1.94b). Data were means of duplicate
samples.
2.6.
DNA extraction, PCR amplification and denaturing
gradient gel electrophoresis (DGGE) analyses of the bacterial
populations
In order to analyze the bacterial community, sludge samples
(each in duplicate) from the three biological reactors were
subjected to both viable cell counts and DGGE analysis.
Cultivable heterotrophic bacteria were enumerated
according to the most probable number (MPN) count technique (Wrenn and Venosa, 1996).
Total community DNA was extracted from 250 mg of
sludge using the Power Soil DNA Extraction Kit (MoBio Laboratories, Carlsbad, CA) following the manufacturer’s instruction. The variable V3 region of 16S rDNA was amplified
by PCR using primers targeted to conserved regions of the
16S rRNA genes: 341F (ATTACCGCGGCTGCTGG) and 534R
(ATTACCGCGGCTGCTGG) (Muyzer et al., 1993). Primer 341F
had at its 50 end an additional 40-nucleotide GC-rich sequence
(GC clamp) to facilitate separation by DGGE. The 16S rRNA
gene was amplified from 10 ng of DNA in a PCR reaction with
0.4M of each primer, using the illustraTM HotStart Master Mix
(GE Healthcare, UK). PCR amplification was performed in
a thermal cycler (Bio-Rad Laboratories, Hercules, CA) as
previously reported (Federici et al., 2011). PCR products from 3
parallel amplifications were pooled, concentrated with
a Microcon filter (Millipore, Bedford, MA), separated in 1.5%
(w/v) agarose gel and then stained with ethidium bromide.
The INGENYphorU-2 system for DGGE (Ingeny International BV, Goes, NL) was used following the protocol of analysis as already reported (Federici et al., 2011). DGGE banding
patterns were digitized and processed using the Quantity-one
analysis software (Bio-Rad Laboratories).
3337
Richness (S ) was determined from the number of bands in
each lane while the Shannon-Weaver index (H ) was calcuP
lated from H ¼ ðni =NÞlogðni =NÞ, where ni is the peak height of
a band and N is the sum of all peak heights in a lane. An unweighed pair group method with arithmetic means dendrogram was generated from a similarity matrix based on
common band positions between lanes and calculated using
the Dice’s coefficient (Li and Moe, 2004).
3.
Results and discussion
3.1.
Influent characteristics and operational conditions
With only occasional variations, the influent’s COD was low
(<1200 mg l 1) and rather stable throughout the whole
experimentation (Table 1) with a BOD/COD ratio higher than
0.5. The nitrogen fraction was almost exclusively made up of
ammoniacal nitrogen. The phosphate content was rather
variable throughout the whole experimentation (from 0.79 to
6.84 mg l 1); its concentration, however, was generally low for
this kind of wastewater (Britz et al., 2006). High was the
surfactants content (up to 4.2 and 5.6 mg l 1 for BiAS and
MBAS, respectively) since the wastewater was mostly made
up of washing waters rich of detergents. Finally, noticeable
was the chloride ions content (1265e6852 mg l 1) deriving
from the curing procedures.
The influent’s COD load was stable with values constantly
in the range 39.8e58.2 kg COD d 1; significant differences were
only recorded for the loads at the aeration regimes 15/15 and
30/60 as compared to that at 30/30 (Fig. 2A). Conversely, the
ammonium daily load varied more being high when the
aeration condition was 15/45 (1.85 kg d 1) and very low when it
was 30/60 (0.32 kg d 1) (Fig. 2B). During the whole experimentation, the MLSS varied from 1170 to 2515 mg l 1, but,
regardless of the aeration regimes, no significant differences
(P 0.05) were observed comparing the MLSS values of the
three reactors working in series (data not reported).
3.2.
Effect of the aeration regime on the biotreatment
performances
Varying the aeration regimes, both DO and ORP varied in the
three reactors R1, R2 and R3 (Table 2) affecting, as a consequence, the degradation performances (Fig. 2A and B).
With oxygen amounts of 40.2 and 30.2 kg O2 d 1 (aeration
regimes 30/60 and 15/45, respectively) both DO and ORP were
rather low. In particular, in the case of 15/45 DO and ORP were
0.2 mg l 1 and 180 mV, respectively, values typical of serious
anoxic conditions (Dubber and Gray, 2011); clearly, 15 min of
aeration were not enough to counterbalance the long anoxic
phase (45 min). The biodegradable organic fraction, mainly
made up of fatty acids (Ndegwa et al., 2007), was scarcely
consumed in the first reactor due to low DO availability; in R2
and R3 the organic matter content was still too high for the
little available DO that was rapidly and completely consumed.
On the contrary, in the case of the aeration regimes 45/15, 15/
15, 30/30 and 30/45, in which the amount of oxygen provided
was always higher than 45.4 kg O2 d 1, the values of ORP and
DO increased passing from R1 to R2 and, subsequently, to R3
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80
b
b
b
bc
ab
40
40
c
30
c
c
c
b
b
b
a
a
ac
a
a
a
b
b
d
b
100
b
c
b
b
60
b
b
1,0
B
80
Eff.%
1,5
20
0
b
b
b
40
a
0,5
a
a
20
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Residual N-NH4 load (kg d )
2,0
IN
R1
R2
R3
b
b
b
d
d
20
0
-1
60
a
a
-1
50
10
-1
80
a
a
ab
ab
60
100
Removal efficiency (%)
COD load (kg d )
-1
Residual COD load (kg d )
70
N-NH4 load (kg d )
A
b
0,0
0
/15
45
/15
15
/45
15
/30
30
/45
30
/60
30
Aeration regime
Fig. 2 e A, B - COD load, residual COD load and related removal efficiency (A) and NeNH4, load residual NeNH4 load and
related removal efficiency (B) in the three aerated reactors in series (R1, R2, R3) at different aeration regimes (On/Off cycles).
Values are the means of two replicates and error bars indicate standard deviations. Pairwise comparisons were performed
by the Tukey test (P £ 0.05): same lower case letters denote absence of statistical significance between different aeration
regimes within the same group (i.e., IN, R1, R2, R3 or Eff.%).
(Table 2). At these more favorable aeration regimes, the
degradation of the rapidly biodegradable organic fraction took
place in R1; as a consequence, an excess of available oxygen
was present in the reactors R2 and R3 in respect to the oxygen
needed for the aerobic degradation of the still available
organic fraction (Ndegwa et al., 2007).
With the only exceptions of the regimes 15/45 and 30/60,
the COD removal efficiencies were always in the range
88e94%, similar to those that Carta-Escobar et al. (2004)
obtained using synthetic dairy effluents treated in a threesequential oxidation phases pilot plant the configuration of
which was similar to that of the full-scale plant of the present
study. According with these authors (Carta-Escobar et al.,
2004), the pH of the mixed liquor increased passing through
the three reactors (Table 2). At these aeration regimes, the
COD load was mostly removed in R1 while in R2 and R3 small
was the further COD reduction (Fig. 2A); in any case, the final
effluent’s COD (out of reactor R3) was always less than
160 mg l 1. On the contrary, at the low aeration regimes 15/45
and 30/60, corresponding to oxygen supplies of 30.2 and
40.2 kg O2 d 1, respectively, the COD removal rate decreased to
about 70% with less COD reduction in R1 (Fig. 2A). As already
mentioned, at these regimes of aeration, but particularly in
the case of 15/45, both the DO and ORP values were low (Table
2) thus indicating anoxic conditions and, as a consequence,
reduced removal performances (Metcalf and Eddy Inc., 2003; Li
and Bishop, 2004). The effect of the various aeration regimes
on BOD5 removal appeared to be quite similar to that on the
COD (figure not shown).
Similar was the ammonium ion depletion; only under the
aeration regime 15/45, the removal efficiency went down to
about 37%. In the same way, Zhanping and Jingli (2010) found
important decreases in the nitrification process with a critical
DO concentration of 0.5e0.2 mg l 1, the same found in this
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3.3.
Effect of the aeration regime on the protozoan
community
The variation of the aeration regimes markedly influenced the
populations of protozoa present in the activated sludge in
d
100
P-PO4 Removal efficency (%)
study. Guo et al. (2009) report that the nitrification process can
take place also at low levels of DO; it must be noticed,
however, that in their study the COD level was 215 mg l 1 and,
therefore, much lower than that (1147 mg l 1) recorded when
the aeration regime was 15/45. Very likely, in our case the little
oxygen available was mostly used to oxidize the carbon
substrate to the detriment of the nitrogen fraction which
requires for the oxidative process an amount of O2
(4.57 kg O2 per kg NH4) higher than that needed for the
depletion of the organic fraction (Metcalf and Eddy Inc., 2003).
removed
Consequently,
the
amount
of
NeNH4
(0.69 kg NeNH4) could be utilized by the effluent biomass
through an assimilative process; several studies, in fact, have
reported an active role for the protozoa in the removal of the
nitrogenous substrate (Petropoulos and Gilbride, 2005; Akpor
et al., 2008). Also, it is worthwhile to mention that the
concentrations of nitrites (NO2eN) and nitrates (NO3eN) in the
mixed liquor under conditions of low oxygenation (aeration
regimes 15/45 and 30/60) were extremely low in all three
reactors (data not shown). This phenomenon might be partly
explained with a scarce depletion of the ammonium ion,
particularly when the aeration regime was 15/45, and, partly,
with denitrification processes that, according to Yuan and Gao
(2010), might take place also in the anaerobic micro-zones
within the activated sludge flocs. Under all other aeration
regimes, the removal levels of the ammonia nitrogen were
high, ranging from 93 to 98%. Differently from what observed
in the case of the COD, also at the aeration regime 30/60 the
removal efficiency was high; it must be noted, however, that
the daily load of the influent NeNH4 (0.33 kg NeNH4 d 1) was
significantly lower than that at the aeration regime 15/45
(1.86 kg NeNH4 d 1) which might have favored the better
removal performance. Similarly to the COD, the NeNH4 load
was removed for the largest part in reactor R1 with the
exceptions, however, of the aeration regimes corresponding
to 30.2 and 40.2 kg O2 d 1 (Fig. 2B). Finally, with the only
exception of the regime 15/45, the NeNH4 concentrations in
the final effluent out of R3 were always lower than 1.0 mg l 1.
The plant and the activated sludge showed good flexibility
and adaptability to the varying aeration regimes: in fact,
passing from 30.2 kg O2 d 1 (aeration regime 15/45) to
60.4 kg O2 d 1 the operative system recovered efficiency and
full functionality after only two weeks (Fig. 2A and B).
As for the depletion of the phosphate ion (PePO4), a marked
negative effect was observed possibly due to the release of this
ion by the activated sludge under prolonged anoxic conditions
(Majed et al., 2009; Jeon et al., 2001) (Fig. 3). However, negative
removal efficiencies were also recorded at the highest aeration
regimes (90.6 e 60.4 kg O2 d 1). This observation is somehow
consistent with what reported by Danesh and Oleszkiewicz
(1997) who hypothesized that in shortage of volatile fatty
acids the phosphates released during the anaerobic phase
would not be re-absorbed by the phosphorous accumulating
organisms in the subsequent aerobic phase.
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Fig. 3 e Overall phosphate removal efficiency at different
aeration regimes (On/Off cycles). Values are the means of
two replicates and error bars indicate standard deviations.
Pairwise comparisons were performed by the Tukey test
(P £ 0.05): same lower case letters denote absence of
statistical significance between different aeration regimes.
terms of both density and structure (Figs. 4 and 5). By confronting the frequencies of the various taxa present in the
three reactors (Fig. 4A, B and C refer to the reactors R1, R2 and
R3, respectively), a marked similarity becomes apparent likely
due to the fact that the three reactors worked in series.
Regardless of the aeration regimes, in fact, the taxa most
present in R1 were also majority in R2 and, afterward, in R3,
observation fully confirmed by the richness (S ) and the
Shannon-Weaver index (H ) (Fig. 5A and B, respectively).
Under the aeration regimes 45/15 and 15/15, the crawling
ciliates were prevalent (Fig. 4); other forms of ciliates and
thecamoebians were also present, while absent were the
flagellates. The sludge biotic index (SBI), calculated in correspondence of these regimes of aeration, was very high
(between 9 and 10) in all three reactors, thus confirming the
good COD and NeNH4 degradation performances.
Lower aeration levels significantly influenced the protozoa
populations present in the activated sludge. Under the aeration regime 15/45, in fact, there was a decrease in biodiversity
with reduction of the number of taxa (S ) and of H (Fig. 5A and
B, respectively). The disappearance of various taxa was likely
due to their difficulty in adapting to prolonged anoxic conditions (Dubber and Gray, 2011). Under that regime of aeration,
a modification of the protozoa groups frequency was observed
with clear prevalence of flagellates (Fig. 4AeC) belonging, in
particular, to the genus Trepomonas, an obliged anaerobe (Priya
et al., 2008), able, therefore, to live under the anoxic conditions
present in the three reactors (Table 2). In this respect, it is
worth remembering that, in his pioneristic and foundation
work, Lackey (1932) reported that Trepomonas sp. needed
anaerobic conditions to proliferate, while after only 6 h of
aeration it disappeared in favor of the ciliates. Surprisingly,
under the anoxic conditions caused by the aeration regime 15/
45 no sessile ciliates, such as Vorticella microstoma (Madoni,
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Fig. 4 e AeC - Frequency of various protozoan classes (Th, Thecoamoebians; Fs, Free-swimming Ciliates; Cc, Crawling
Ciliates; Ac, Attached Ciliates; Fg, Flagellates) and the total abundance of protozoa in the three aerated reactors in series R1
(A), R2 (B) and R3 (C) at different aeration regimes (On/Off cycles). Values are the means of two replicates and error bars
indicate standard deviations. Pairwise comparisons were performed by the Tukey test (P £ 0.05): same lower case letters
denote absence of statistical significance between different aeration regimes within the same group (i.e., Th, Fs, Cc, Ac, Fg or
Tot.Ab.).
2003; Arevalo et al., 2009) and Opercularia sp. (Madoni, 2003;
Lee et al., 2004; Arevalo et al., 2009), could be found. In the case
of the latter, in particular, it can be hypothesized that the DO
concentrations were too low to allow survival: in fact, again
Lackey (1932) compared the reactions of Trepomonas and
Opercularia, concluding that increasing aerations had
a negative effect on the former group before than on the latter.
The low treatment efficiencies under the 15/45 aeration
regime (see above) were also dependent upon the effluent’s
high turbidity probably associated to the low efficiency of
bacterial predation by the flagellates, the prevalent group
(Madoni, 2003). In all the three oxidation reactors, the SBI
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Fig. 5 e AeD -Richness and ShannoneWeaver index of protozoan (A and B, respectively) and bacterial (C and D, respectively)
populations in the three aerated reactors in series (R1, R2, R3) at different aeration regimes (On/Off cycles). Values are the
means of two replicates (error bars indicate standard deviations) and are calculated on the data reported in Fig. 4 and on
DGGE analysis showed in Fig. 6, for protozoa and bacteria, respectively. Pairwise comparisons were performed by the Tukey
test (P £ 0.05): same lower case and upper case letters denote absence of statistical significance between different aeration
regimes within the same reactor (i.e., R1, R2 or R3) and between the three reactors within the same aeration regime.
index was only 3 thus confirming the anomalous functioning
of the oxidation sector of the plant at this aeration condition.
Under the aeration regimes 30/30 and 30/45, the attached
ciliates were prevalent with a marked increase of S as
compared to the above aeration regime (Fig. 5A); also the H
index increased but only in R1 (Fig. 5B). The SBI index reached
values of 9e10, thus indicating full recovery of the microfauna
functionality (Madoni, 1994) even if the community presented
a different structure. In fact, the crawling ciliates, abundant
before the onset of anoxia, were replaced by the attached
ciliates after restoration of optimal aerobic conditions.
Under the aeration regime 30/60, though the condition was
not as strictly anoxic as under the 15/45 regime, the ciliates
population varied in a similar way showing again species
belonging to the genus Trepomonas with contemporaneous
decrease of S and H index. The SBI index value was between 4
and 5, thus confirming an anomalous functioning of the biological compartment. However, the predominance of flagellates, generally associated to low treatment performances
(Madoni, 1994, 2003; Seviour and Nielsen, 2010) can not be
considered a rule: Perez-Uz et al. (2010), in fact, found that the
N-removal performance was highest when flagellates were
prevalent in full-scale wastewater plants.
Varying the aeration regimes, the protozoa cell density of
the activated sludge was always over 1 106 cells l 1
independently of the aerobic (45/15 e 15/15) or anoxic (15/45)
conditions. The 30/30 and 30/45 regimes showed high cell
densities, with the only exception of R3 at the latter regime
(Fig. 4AeC), due to the presence of sessile ciliates, particularly
belonging to the genera Carchesium and Zoothamnium,
protozoa characterized by colony growth (Miao et al., 2004).
Under the aeration regime 30/60 the sessile ciliates disappeared leading to a lower total cell number.
It is interesting to note that the relationship between the S
values of the protozoa populations and the COD removal
efficiencies, as already observed by Madoni (1994), showed
a positive correlation (R ¼ 0.766, P < 0.001) (Fig. 6A); also the H
index showed similar behavior but with a lower correlation
coefficient (R ¼ 0.619, P ¼ 0.001) (Fig. 6B).
3.4.
Effect of the aeration regime on the bacterial
community
The dynamics of the bacterial communities in the three
reactors (R1, R2 e R3) following the variation of the aeration
regime were studied by PCR-DGGE analyses of the 16S rRNA
genes (Fig. 7A); S and H index are shown in Fig. 5C and D,
respectively; the cluster analysis is reported in Fig. 7B.
As also observed for protozoa, the three reactors showed,
independently of the aeration regime, similar bacterial
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former was characterized by a five-fold higher species richness, thus suggesting the limited relevance of the overall
number of bacterial species.
Decreasing the oxygenation from 90.6 to 60.4 kg O2 d 1 (45/
15 and 15/15 regimes, respectively) caused noticeable changes
in the bacterial community structure (similarity, 55%) even
though did not lead to loss of removal efficiency of the organic
and ammonium loads (Fig. 2A and B).
Comparing the 15/15, 15/45 and 30/30 aeration regimes,
characterized by predominantly aerobic, anoxic and aerobic
conditions, respectively (Table 2), marked effects on the
bacterial community composition were observed as also
confirmed by the variations of the plant performance
(Fig. 2). DGGE profiles and related dendrogram (Fig. 7A and B,
respectively) showed that the similarity between the two
regimes 15/15 and 15/45 was low (61%) probably due to the
unfavorable change in the aeration regime that caused an
important decrease in the plant performance. It is particularly interesting to note how the return to favorable
1.5
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0.0
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65
70
75
80
85
90
95
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Fig. 6 e Relationship between COD removal efficiency and
Richness (A) and ShannoneWeaver index (B) of protozoan
and bacterial populations in the reactor R1 for all
samplings. Correlation coefficients (Pearson) and their
levels of significance are reported on the graph.
communities (similarity >76%) (Fig. 7B), likely due to the fact
that they worked in series; in fact, common bacterial populations settled in the three reactors responding in the same
manner to different inputs of organic loads and to different
operational conditions.
On the contrary, the variations of aeration regime had
great impact on the bacterial communities as clearly indicated
by the low similarity (ranging from 38 to 74%) among the DGGE
profiles. Our results are in good agreement with the findings
by McGarvey et al. (2007) who, using 16S rRNA gene sequence
libraries, studied the bacterial population dynamics during
treatment of dairy waste. Interestingly, the condition changes
did not appear to affect the overall amount of different
bacterial populations, as indicated by the biodiversity indexes
S and H, which remained stable (Fig. 5C and D). In fact, and
differently from the protozoa population, the bacterial
community biodiversity indexes showed low correlation with
the removal efficiency (R ¼ 0.181 and R ¼ 0.0065, respectively)
(Fig. 6A and B). Recently, Denecke et al. (2012) have reported
that two activated sludge reactors, one intermittently and one
continuously aerated, showed similar efficiencies but the
Fig. 7 e A, B - DGGE analysis of the bacterial populations in
the three aerated reactors in series (R1, R2, R3) at different
aeration regimes (On/Off cycles) (A). Cluster analysis
obtained from the DGGE profiles based on the averaged
similarity matrix (B). Scale indicates the degrees of
similarity along of the nodes.
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w a t e r r e s e a r c h 4 6 ( 2 0 1 2 ) 3 3 3 4 e3 3 4 4
conditions (regime 30/30 with 60.4 kg O2 d 1) was able to
restore ideal performances but not to make the bacterial
community recuperate the initial structure. In fact, the
bacterial community changed its own structure in an even
more marked way so that the similarity between the profiles
obtained in this condition and the first two (15/15 and 15/45)
was only 38%. This behavior of the bacterial community is
similar to what observed for the protozoa. In both cases, in
fact, the restoration of optimal oxygenation after a period
of anoxia led to the recovery of optimal plant performance
but not to the re-settling of the same microbial
populations. This is somehow different from the ecological
interpretation of the bacterial populations dynamics of
Marzorati et al. (2008) who suggested that broad changes in
bacterial community structure might cause loss of overall
coherence.
In the passage from 30/30 to 30/45 and then to 30/60
regimes, the aeration conditions changed from favorable to
unfavorable. The first two conditions, however, showed
similar DGGE profiles (74%) and, in fact, the plant performances remained optimal despite the reduction in oxygen
supply (Fig. 2). On the contrary, at the 30/60 regime the DO
levels were sufficiently low to cause a clear decrease in the
COD removal performance to which corresponded a marked
variation of the bacterial community (similarity, 66%).
As already found by other authors (Lee and Oleszkiewicz,
2003), changes in aeration conditions did not cause relevant
variations of the total number of heterotrophic bacteria,
assessed by viable counts (data not shown).
4.
Conclusions
To the best of our knowledge, this is the first investigation
carried out in a real scale dairy WTP aimed at studying the
effects of aeration regime variations on the degradation
performances and the microbial communities of the activated sludge, including both bacterial and protozoan populations. The following main evidences can be highlighted: i)
of the six aeration regimes tested, best performances were
obtained at 30/45 (45.4 kg O2 d 1), while higher amounts of
oxygen did not lead to significant performance increases; ii)
with aeration regimes 30/60 (40.2 kg O2 d 1) and 15/45
(30.2 kg O2 d 1) serious losses of performance were recorded;
iii) these anoxic conditions caused reduction in protozoan
diversity and modification in the community structure
(prevalence of flagellates of the genus Trepomonas at the
expense of the mobile and sessile forms) which resulted in
a less efficient activated sludge but, as the oxygen was
brought back to adequate levels, the ciliate population
quickly recovered a more performing configuration; iv)
varying aeration regimes did have marked effect on the
bacterial community structure although the overall amount
of bacterial diversity (based on the S and the H indices)
remained stable.
It can be concluded that, although aeration regime variations strongly influence the structure of both protozoan and
bacterial communities in the activated sludge, a high biodiversity among the protozoan population is fundamental for
reaching high plant performance.
3343
Acknowledgment
This research has been partially funded by Manzi Aurelio s.r.l.
(Montefiascone, Italy). The Authors thank the “Buona Tavola
Sini” dairy (Monterosi, Italy) for sampling assistance.
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