Nuclear Technology
ISSN: 0029-5450 (Print) 1943-7471 (Online) Journal homepage: http://www.tandfonline.com/loi/unct20
On the Use of Reduced-Moderation LWRs for
Transuranic Isotope Burning in Thorium Fuel—II:
Core Analysis
Benjamin A. Lindley, N. Zara Zainuddin, Paolo Ferroni, Andrew Hall, Fausto
Franceschini & Geoffrey T. Parks
To cite this article: Benjamin A. Lindley, N. Zara Zainuddin, Paolo Ferroni, Andrew Hall, Fausto
Franceschini & Geoffrey T. Parks (2014) On the Use of Reduced-Moderation LWRs for Transuranic
Isotope Burning in Thorium Fuel—II: Core Analysis, Nuclear Technology, 185:2, 147-173, DOI:
10.13182/NT13-54
To link to this article: https://doi.org/10.13182/NT13-54
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ON THE USE OF REDUCEDMODERATION LWRS FOR
TRANSURANIC ISOTOPE BURNING IN
THORIUM FUEL—II: CORE ANALYSIS
FUEL CYCLE AND
MANAGEMENT
KEYWORDS: thorium, transuranics, reduced-moderation
LWR
BENJAMIN A. LINDLEY,a* N. ZARA ZAINUDDIN,a PAOLO FERRONI,b
ANDREW HALL,c FAUSTO FRANCESCHINI,b and GEOFFREY T. PARKSa
a
University of Cambridge, Department of Engineering, Trumpington Street
Cambridge CB2 1PZ, United Kingdom
b
Westinghouse Electric Company LLC, Cranberry Township, Pennsylvania
c
University of Michigan, Nuclear Engineering and Radiological Sciences, Ann Arbor, Michigan
Received March 28, 2013
Accepted for Publication July 17, 2013
http://dx.doi.org/10.13182/NT13-54
Multiple recycle of transuranic (TRU) isotopes in
thermal reactors results in a degradation of the plutonium
(Pu) fissile quality with buildup of higher actinides (e.g.,
Am, Cm, Cf), some of which are thermal absorbers. These
phenomena lead to increasing amounts of Pu feed being
required to sustain criticality and accordingly larger TRU
content in the multirecycled fuel inventory, ultimately
resulting in a positive moderator temperature coefficient
(MTC) and void reactivity coefficient (VC). Because of the
favorable impact fostered by use of thorium (Th) on these
coefficients, the feasibility of Th-TRU multiple recycle in
reduced-moderation (RM) pressurized water reactors
(PWRs) and RM boiling water reactors (called
RMPWRs and RBWRs, respectively) has been investigated. In this paper, Part II of two companion papers, the
results of the single-assembly analyses of Part I are
developed to investigate full-core feasibility. A large
reduction in moderation is necessary to allow full actinide
recycle. This increases the core pressure drop, which
poses some thermal-hydraulic challenges, which are more
pronounced if the design implementation is through
retrofitting an existing PWR. For a given reactor cooling
pump, the core flow rate is reduced. Despite this, it is
possible to achieve feasible inlet and outlet temperatures
and minimum departure from nucleate boiling ratio, for
the reduction in moderation considered here. Reflood
after loss-of-coolant accident is expected to be slower,
which may lead to unacceptable peak clad temperatures
and/or clad oxidation. Equilibrium cycles are presented
for the RMPWR and RBWR, with a negative MTC and
VC. However, the RMPWR may have positive reactivity
when fully voided, and the hard spectrum makes it
difficult to achieve an adequate shutdown margin, such
that for the considered fuel designs, additional rod banks
would be required.
I. INTRODUCTION
each recycle. Thorium-232 is a suitable fertile isotope due
to its beneficial effect on the moderator temperature
coefficient (MTC) and/or void reactivity coefficient (VC),
which tend to be limiting for TRU incineration in LWRs.
In the Part I companion paper,1 assembly calculations for
TRU recycle in reduced-moderation (RM) pressurized
water reactors (PWRs) and RM boiling water reactors
(BWRs) (called RMPWRs and RBWRs, respectively) are
Transuranic (TRU) incineration can be performed in
light water reactors (LWRs) by mixing an external TRU
feed with a fertile isotope and recycling all actinides after
*E-mail: bal29@cam.ac.uk
NUCLEAR TECHNOLOGY
VOL. 185
FEB. 2014
Note: Some figures in this paper may be in color only in the electronic
version.
147
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
presented. The external TRU feed was typical for PWR
UO2 used fuel, i.e., 4.4 wt% low-enriched uranium PWR
discharge, burned to 52 GWd/tiHM (tonnes initial heavy
metal) and cooled for 10 years (Table I). Lattice calculations were performed using a development version of
WIMS 10 (Ref. 2).
It is possible to achieve a harder neutron spectrum in
RBWRs than RMPWRs. With axially homogeneous fuel,
which is preferred to reduce the difficulty of remote fuel
fabrication, the fissile inventory ratioa of the RBWR is
therefore intrinsically higher, which reduces the incineration rate. However, reducing moderation improves the
overall trade-off between discharge burnup and MTC/VC.
There are therefore neutronic advantages and disadvantages to each design. However, thermal-hydraulic and
full-core analyses are necessary to investigate the
feasibility of these designs in more detail.
For RMPWRs, it is highly desirable to implement the
design by retrofitting an existing plant, if this is possible.
This is anticipated to reduce the time to feasible
implementation and to mitigate the costs associated with
licensing and constructing RM plants, especially as a large
incinerator fleet is needed to produce a meaningful
reduction in TRU waste. The RBWR is a larger departure
from existing designs, and so it is unlikely to be possible
to retrofit an existing core. Retrofit imposes thermalhydraulic feasibility constraints. It is necessary to check if
TABLE I
Reload Isotope Vector
Isotope
241
Am
Am
243
Am
242
Cm
243
Cm
244
Cm
245
Cm
246
Cm
247
Cm
248
Cm
237
Np
238
Pu
239
Pu
240
Pu
241
Pu
243
Pu
242m
a
Atomic Percent
5.77
7.15E{03a
1.60
2.99E{07
5.73E{03
0.50
0.06
6.46E{03
9.34E{05
7.04E{06
4.94
2.74
48.45
21.03
8.45
6.46
Read as 7.15|10{3.
a
Defined as the ratio of 233Uz235Uz239Puz241Pu at unloading compared to that at loading.
148
the reduction in moderation identified in the Part I
companion paper,1 as required for neutronic reasons, can
meet these thermal-hydraulic constraints. While the MTC
of the assembly designs in Part I is negative, it is possible
for the fully voided core to have positive reactivity, and
this requires full-core models to calculate, as it is highly
leakage dependent. Finally, a preliminary assessment of
whether it is possible for the reactor to achieve an
adequate shutdown margin (SDM) is made.
There is strong feedback between power and void
distribution in an RBWR, and a coupled full-core model is
necessary to evaluate it. This affects the equilibrium cycle
length and the VC. In particular, a VC calculation based
on a core-average void fraction (VF) calculation is
insufficient, and full-core VC calculations for the
assembly designs from the Part I companion paper1 are
presented here. The equilibrium isotope vectors considered in the full-core analyses are given in Table II.
II. THERMAL-HYDRAULIC STUDY OF RMPWRs
A simplified thermal-hydraulic study has been
performed to investigate the feasibility of the RMPWR
concept and to identify the main thermal-hydraulic
challenges characterizing this design. The trade-off
between burnup and MTC, and therefore the neutronic
performance, tends to improve as the assembly lattice
becomes tighter. Therefore, the interest is focused on the
tightest geometry likely to be achievable when accounting
for constraints on rod-to-rod spacing and on the design
implementation strategy adopted in this study, i.e., use of
17|17 assemblies with the same footprint as the
reference design.
The rod-to-rod spacing is a hard constraint imposing a
lower limit on the minimum distance between adjacent
fuel rods. The numerical value of this constraint depends
on the rod support technique adopted: If grid spacers are
used, it is reasonable to require the space needed for the
grid strap and dimples to be at least 2 mm, which, for a
12.6-mm fuel rod pitch, would limit the maximum fuel
rod diameter to *10.6 mm. On the other hand, if tighter
lattices are required, wire-wraps can be used in place of
spacer grids, since they allow a reduction in the minimum
rod-to-rod spacing to *1.1 mm. [The choice for this limit
was not based on calculations or manufacturing tests but
on past experience with wire-wraps in fast reactors.
According to data found in Refs. 3, 4, and 5, wire-wrap
diameters for experimental fast reactors ranged between
0.7 mm (BOR-60) and 2.1 mm (JOYO), with more
frequent values in the 1.1- to 1.5-mm range.] This
corresponds to a maximum pin diameter of 11.5 mm in an
unmodified pitch lattice.
The design implementation strategy is instead a soft
constraint approach related to the possible implementation
of an RM core in an existing reactor (backfit approach), in
NUCLEAR TECHNOLOGY
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE II
SOC Equilibrium Isotope Vectors (atom/b?cm) for Selected Cases
Isotope
241
Am
Am
243
Am
242
Cm
243
Cm
244
Cm
245
Cm
246
Cm
247
Cm
248
Cm
237
Np
238
Pu
239
Pu
240
Pu
241
Pu
242
Pu
232
Th
233
U
234
U
235
U
236
U
O
242m
a
RBWR
Homogeneous
26% TRU Reload
RBWR
Homogeneous
30% TRU Reload
RMPWR
11-mm Pin o.d.
Heterogeneous
50% TRU Reload
132 Th-TRU Pins
1.391E{04a
5.374E{06
7.251E{05
3.548E{09
4.353E{07
4.029E{05
2.237E{05
1.667E{05
3.824E{06
1.492E{06
7.273E{05
2.210E{04
3.567E{04
4.588E{04
1.018E{04
1.918E{04
1.639E{02
1.109E{03
3.935E{04
1.433E{04
1.067E{04
3.970E{02
1.540E{04
5.978E{06
8.608E{05
5.479E{09
7.019E{07
5.428E{05
2.808E{05
2.023E{05
4.633E{06
1.729E{06
7.705E{05
2.460E{04
4.294E{04
5.753E{04
1.289E{04
2.435E{04
1.606E{02
1.123E{03
3.769E{04
1.379E{04
1.008E{04
3.970E{02
3.158E{04
8.525E{06
1.708E{04
1.467E{08
1.108E{06
1.143E{04
4.847E{05
4.586E{05
1.068E{05
5.010E{06
1.293E{04
5.345E{04
7.810E{04
1.204E{03
2.380E{04
6.370E{04
1.660E{02
5.667E{04
4.906E{04
1.421E{04
1.460E{04
4.437E{02
RMPWR
11-mm Pin o.d.
Heterogeneous
52.5% TRU Reload
152 Th-TRU Pins
RMPWR
11.5-mm Pin o.d.
Heterogeneous
40% TRU Reload
132 Th-TRU Pins
3.226E{04
8.573E{06
1.838E{04
1.468E{08
1.194E{06
1.317E{04
5.630E{05
5.031E{05
1.137E{05
5.327E{06
1.290E{04
5.567E{04
8.412E{04
1.247E{03
2.707E{04
6.713E{04
1.627E{02
6.331E{04
5.099E{04
1.467E{04
1.426E{04
4.437E{02
2.643E{04
7.780E{06
1.488E{04
1.190E{08
9.815E{07
1.012E{04
4.482E{05
4.171E{05
1.014E{05
4.633E{06
1.081E{04
4.569E{04
6.180E{04
1.039E{03
2.011E{04
5.460E{04
1.712E{02
6.697E{04
5.094E{04
1.514E{04
1.453E{04
4.437E{02
Read as 1.391|10{4.
which case, it would be preferable to preserve the location
of the control guide thimbles. To facilitate this, the assembly
lattice (square) and the fuel rod pitch (12.6 mm) are
maintained unchanged with respect to the reference plant.
An actual optimization of the RMPWR lattice geometry
would require relaxation of the soft constraint on the lattice
type and fuel rod pitch and would likely yield a very
different lattice compared to that of typical PWRs. This
design approach, incompatible with a backfit approach but
with clear advantages from a reactor performance viewpoint, will be the subject of future studies.
II.A. Thermal-Hydraulic Constraints
In this study, RM is obtained by maintaining the fuel
rod pitch at the reference value while increasing the fuel
rod diameter. This modification has several interdependent
consequences on the reactor thermal hydraulics, which
need to be assessed to guarantee that reactor operation is
possible, while satisfying safety limits. For example, the
transition to the new lattice geometry results in a larger
heat transfer area and, therefore, if the core power is kept
constant, a lower heat flux to the coolant, which is known
to have a beneficial effect on the minimum departure from
NUCLEAR TECHNOLOGY
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FEB. 2014
nucleate boiling ratio (MDNBR). However, lattice
tightening also results in a smaller flow area and hydraulic
diameter, which, mainly because of pressure drop
considerations, require the coolant flow rate to be reduced.
Depending on core power and core inlet temperature (Tin ),
this reduced flow may result in a higher coolant enthalpy
throughout the core, which is detrimental to the MDNBR.
Therefore, whether or not the RMPWR performs better
than the reference PWR, from the MDNBR viewpoint,
depends on how heat flux, coolant velocity, and enthalpy
compare to those in the reference PWR. In addition, it also
depends on the effect that the lattice tightening has, per se,
on departure from nucleate boiling (DNB), as discussed in
Sec. II.A.1.
Sections II.A.1 through II.A.5 discuss the thermalhydraulic constraints that have been accounted for to
reasonably guarantee operability and safety of the
proposed RMPWR designs. Table III summarizes the
limit values selected for each constraint.
II.A.1. Minimum Departure from Nucleate Boiling Ratio
The design of an RMPWR that can satisfy safety
requirements was performed by imposing a minimum
149
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE III
Thermal-Hydraulic Constraints
Design
Constraint
Value
MDNBR
1.31
RCP
performance
Constrained by
the RCP
characteristic
curve
600 K (feasible
case); 603 K
(stretch case)
Core outlet
temperature,
Tout
Core inlet
temperature,
Tin
Assembly liftoff force
560.3 K
n/a
Rationale
MDNBR for the
reference core,
computed with the
Dalle Donne–
Hame correlation;
see Sec. II.A.1
See Sec. II.A.2
Two values, the lower
of which is that of
the reference plant;
see Sec. II.A.3
5 K less than the
reference case; see
Sec. II.A.4
Calculated, but not
used to constrain
the design; see Sec.
II.A.5
allowed DNB ratio when the reactor is assumed to operate
at 112% of its nominal power, 95% of nominal flow, and
with a Tin 2 K higher than the nominal. This minimum
value is selected to be equal to the MDNBR of the
reference PWR when analyzed in the same conditions,
and with the same critical heat flux (CHF) correlation.
This approach, although not rigorous, is often used in
simplified analyses since it affords reasonable protection
against DNB without the need to analyze both nominal
conditions and transient-specific power levels. The
rationale behind the method is that, from the DNB
perspective, condition I and II transients are bounded by
the operating conditions mentioned above.
The CHF correlation used to compute the MDNBR is
that developed by Dalle Donne and Hame,6 which, unlike
the most well-known correlations typically used for open
lattices, e.g., the W-3 correlation, was developed
specifically for tight lattices and demonstrated to be
accurate for both. It must be mentioned, however, that this
correlation was originally formulated for triangular
lattices, whereas the present investigation focuses on
square lattices. Even though no systematic study has been
found on the effect of the lattice type on the CHF, it is
reasonable to assume that the correlation will give good
results despite this approximation, but further analysis
may be required to support this. To highlight the
nonconservative results that would be obtained if a CHF
correlation developed for open lattices was used for tight
150
lattices, results obtained with the W-3 correlation are also
presented.7 The W-3 result is taken directly from a singleassembly analysis performed with the COBRA code (see
Sec. II.B) and assuming eight grid spacers in all cases,
while a separate calculation, for a single hot channel, was
used to compute the Dalle Donne–Hame MDNBR. An
important parameter in the Dalle Donne–Hame correlation
is the pitch of the wire-wrap (H ). The correlation is valid
for the range 13:6ƒH=Dƒ50, and values of 14 and 50
are used as bounding cases on the design, where D is the
pin diameter.
II.A.2. Reactor Cooling Pump Performance
The flow rate through the reactor cooling system
(RCS) is constrained by the performance of the reactor
cooling pumps (RCPs) and, specifically, by their head
versus flow characteristic curve. In existing PWRs, the
RCPs operate at constant speed, which means that the
relationship between RCS pressure drop and delivered
flow is a fixed curve. Therefore, if one of these plants is
retrofitted with an RM core, the flow resistance increase
resulting from this transition will prevent the RCPs from
delivering the same flow as in the original design, and a
flow reduction will occur. The new operating point, and
therefore the new flow, can be established by finding the
intersection of the RCP characteristic curve, which is
known, with the RCS curve, which, for the RMPWR,
needs to be determined. The pump characteristic curve
selected in this study is that of the RCPs of the four-loop
Watts Bar plant, available from Ref. 8 and shown in
Fig. 1. The RCS curve of the RMPWR can be estimated
as a function of the fuel rod diameter, by means of a
simplified but reasonable method relying on four main
assumptions, listed in the order they are used in the
calculation method:
Assumption 1: In the highly turbulent regime
(Re&105 ), the form loss coefficient for spacer grids is
assumed to be proportional to (mass flow rate){0.2. This
Fig. 1. Four-loop PWR RCS operating point for different pin
diameters. RCP curve based on data from Ref. 8.
NUCLEAR TECHNOLOGY
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
has been inferred from trends found in Ref. 9 referring to grids provided with nonsplit mixing vanes.
Assumption 2: The form loss coefficient associated with the total pressure drop loss at the entrance (lower core plate and
assembly bottom nozzle) and exit (assembly upper nozzle and core upper plate) of the RM core is assumed to be the same as
that of the reference core.
Assumption 3: The fraction of RCS flow that is not effective for removing core heat, i.e., the bypass flow fraction, is
the same in the RMPWR and in the reference plant.
Assumption 4: In a typical PWR, the core contributes *30% of the overall RCS pressure drop.
The friction pressure drop for a bare-rod bundle core, i.e., without either grids or wire-wraps, can be expressed as
L G2
0:184 L G2
GDeq {0:2 L G2
G1:8 Lm0:2
~
~0:184
~0:092
Dpcore, bare ~f
Deq 2r
Re0:2 Deq 2r
Deq 2r
m
D1:2
eq r
1:8
1:8
0:2
1:2
0:2
m_ core
Lm
p 1:2 LD m_ core m
,
~0:092
1:2 ~0:092
NAflow
4
N 1:8 A3flow r
Aflow
r
4
Pwetted
ð1Þ
where
Hence, for the reference, grid spacer–provided core,
the friction and form pressure drops can be expressed by
combining Eq. (1) with Eq. (2):
L 5 fuel rod length
D 5 fuel rod outside diameter (o.d.)
m_ core 5 coolant flow rate through the core
Dpcore, ref ~Dpcore, bare zDpcore, form
"
p1:2 LD1:2 m0:2
m_ 1:8
0:184
~ 1:8core1:8
4
A1:2
2N Aflow r
flow
#
m_ core, nom 0:2
Kcore, nom :
z
NAflow
N 5 number of subchannels in the core
f 5 friction factor
r 5 coolant density
G 5 coolant mass velocity
m 5 dynamic viscosity
Pwetted 5 wetted perimeter
Aflow 5 subchannel flow area.
Using assumption 1, the form pressure drop, due to
grid spacers as well as losses at the assembly entrance and
exit, can be expressed as
G2
G{0:2 G2
Dpcore, form ~Kcore ~ Kcore, nom {0:2
2r
Gnom 2r
m_ core 1:8 m_ core, nom 0:2 1
,
~Kcore, nom
2r
NAflow
NAflow
ð2Þ
where
Kcore 5 sum of all the core form loss coefficients
(core inlet, grids, and core outlet), which
is flow rate dependent
Kcore, nom 5 value of Kcore at the nominal flow rate
conditions.
NUCLEAR TECHNOLOGY
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FEB. 2014
ð3Þ
For an RM core provided with wire-wraps, form losses
are located at the assembly entrance and exit only,
whereas throughout the heated length, the pressure drop
can be expressed using a Darcy friction factor specifically
formulated for wire-wrap–provided rods using the
correlation developed by Ref. 10 for the turbulent regime
(although this correlation is for hexagonal bundles), i.e.,
f~
Cf T
,
Re0:18
ð4Þ
which is valid for RewReT ~10ð3:3z0:7P=DÞ , with the
coefficient Cf T given by
H
CfT ~ 0:8063{0:9022 log10
D
)
9:7 1:78{2ðP=DÞ
H 2
P
H
z0:3526 log10
,
D
D
D
ð5Þ
151
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
where
P 5 rod pitch
H 5 wire pitch
D 5 fuel rod o.d.
The pressure drop through the core for the wire-wrap
design is therefore equal to
L G2
G2
Cf T
L G2
G{0:2 G2
zKinzout
~
z Kinzout, nom {0:2
Dpcore, RM ~f
Deq 2r
2r
Gnom 2r
Re0:18 Deq 2r
{0:18
m_ 2core
m_ core 1:8 m_ core, nom 0:2 1
GDeq
L
~Cf T
zKinzout, nom
m
NAflow
NAflow
Deq 2rN 2 A2flow
2r
{0:18
m_ 2core
m_ core 1:8 m_ core, nom 0:2 1
4m_ core
LPwetted
zKinzout, nom
~Cf T
2r
NAflow
NAflow
NmPwetted
4Aflow 2rN 2 A2flow
m_ 1:82
m_ core 1:8 m_ core, nom 0:2 1
LP1:18 m0:18
core
,
zK
~Cf T wetted0:18
inzout, nom
2r
NAflow
NAflow
8|4
rN 1:82 A3flow
ð6Þ
where Kinzout is a form loss coefficient associated with the total pressure drop loss experienced by the coolant at the
core inlet (lower core plate and assembly bottom nozzle) and outlet (assembly upper nozzle and core upper plate).
Equation (6) can be rewritten as
!
0:18
m_ 1:8
m_ 0:02
m_ core, nom 0:2
LP1:18
core
core
wetted m
Cf T
:
Dpcore: RM ~ 1:8 1:8
zKinzout, nom
0:02
NAflow
4|40:18 A1:2
2N Aflow r
flow N
ð7Þ
Thus, given an existing PWR retrofitted with an RM core, the core pressure drop ratio can be expressed as
ðDpcore ÞRM
~
ðDpcore Þref
m_ 1:8
core
A1:8
flow
!
m_ 1:8
core
A1:8
flow
!RM
ref
"
#
0:02
0:2
0:18
_
_
m
LP1:18
m
m
core
core,
nom
wetted
Cf T
z
Kinzout, nom
N
NAflow
4|40:18 A1:2
flow
RM
"
#
:X :
0:2
p1:2 LD1:2 m0:2 m_
core, nom
0:184
Kcore, nom
z
4
NAflow
A1:2
flow
ð8Þ
ref
The only unknowns in the ratio above are ðm_ core ÞRM and (D)RM since the reference core parameters are known, the
values for L, m, and fuel rod pitch (the latter is needed to compute Aflow ) are the same for the two cores, and the loss
coefficient representing the pressure drop losses at the entrance and exit of the RM core is assumed to be the same as that
of the reference core, as per assumption 2.b
The overall pressure drop through the RCS (DpRCS ) can be calculated as the sum of two contributions: the pressure
drop through the core and that through the remaining RCS components. The latter, referred to as Dprest , depends on the
coolant flow rate and on the geometry of the RCS components upstream and downstream of the core, which, because of
the retrofit approach, is the same for the RMPWR and the reference plant. Thus,
"
#1:8
ðm_ RCS ÞRM
ðDpRCS ÞRM ~ðDpcore ÞRM zðDprest ÞRM ~X ðDpcore Þref z
ðDprest Þref ,
ðm_ RCS Þref
ð9Þ
b
For the reference core, the coefficient Kinzout,nom is calculated as Kcore,nom {8Kgrid , where the loss coefficient for the eight grids is
assumed to be *1 and Kcore,nom is obtained from Eq. (3), in which Dpcore,ref is obtained from DpRCS,ref (known from Ref. 8) as
DpRCS,ref 0:3, as per assumption 4. This gives Kcore,nom ~14:5 and Kinzout,nom ~6:5.
152
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
which, using assumption 3 concerning the core bypass
flow, can be rewritten as
"
#1:8
ðm_ core ÞRM
ðDprest Þref :
ðDpRCS ÞRM ~X ðDpcore Þref z
ðm_ core Þref
ð10Þ
For the reference plant, the pressure drop through the
noncore RCS components can be expressed as a function
of the core pressure drop using assumption 4:
ðDprest Þref ~ðDpRCS Þref {ðDpcore Þref
~
ðDpcore Þref
0:7
ðDpcore Þref :
{ðDpcore Þref ~
0:3
0:3
ð11Þ
By introducing Eq. (11) into Eq. (10), the RCS
pressure drop for the RMPWR can be expressed as
8
"
#1:8 9
<
0:7 ðm_ core ÞRM =
ðDpRCS ÞRM ~ Xz
ðDpcore Þref :
:
;
0:3 ðm_ core Þref
TABLE IV
RCS Flow Rates for RM Designs Relative to Reference Case
Pin Diameter
(mm)
H=D
RCS Flow Rate
(%)
11
11.5
11
11.5
14
14
50
50
91.6
86.5
95.7
89.8
VOL. 185
FEB. 2014
II.A.3. Core Exit Temperature
The flow rate reduction imposed by the constraint on
RCS pressure drop has implications on the coolant
enthalpy content at the exit of the core. Specifically,
since Tin cannot be significantly reduced with respect to
the reference value (see Sec. II.A.4), constancy of core
power with respect to the reference plant results in a
higher temperature for the coolant at the exit of the core
and, consequently, for the steam generator (SG) tubes. In
existing plants, the material these tubes are made of, i.e.,
INCONELH alloy 600,c experiences a degradation of
mechanical properties above 600 K (Ref. 11). The SG
tube material used in new plants, i.e., INCONEL alloy
690, has been operated in the range 600 to 603 K (Refs.
12 and 13) and can theoretically go higher, but this has
not been experimentally tested yet. Hence, in this analysis,
600 and 603 K are used as core exit temperature limits for
a feasible design and a stretch design, respectively.
ð12Þ
Equation (12), with X expressed by means of Eq. (8),
can be used to obtain the RCS pressure drop versus flow
curve for an existing PWR retrofitted with an RM core,
once a certain rod diameter and wire-wrap pitch have been
chosen. Four of these curves, for rod diameters of 11 and
11.5 mm and wire-wrap H=D values of 14 and 50, are
shown in Fig. 1 together with the RCS curve of the
reference plant, as well as the RCP characteristic curve.
The intersection between these curves identifies the
operating points associated with each case. The RCS
flow rates obtained in this way for the RM cases are
summarized in Table IV.
It must be emphasized that if the design implementation strategy adopted for this study allowed replacement
of the RCPs, the range of achievable flow rates would no
NUCLEAR TECHNOLOGY
longer be constrained to a single value but would be wider
and dependent on the performance of the RCPs available
on the market. It must be noted, however, that a
nonretrofit plant would likely have completely different
geometry, such as a shorter core, which would make the
constraint on flow rate less limiting.
II.A.4. Core Inlet Temperature
Reducing Tin has a beneficial effect on both DNB (by
lowering the coolant enthalpy) and pressure drop (by
allowing a reduced flow to remove the same power without
increasing Tout ). However, such a reduction must be
constrained in order to limit the negative effect on the plant
thermodynamic efficiency and, if a backfit approach is
followed, to avoid challenging the plant limits related to
overcooling events. This is because not only will the reactor
operate at a lower average temperature, but it will also
reach lower temperatures upon overcooling accidents, e.g.,
a steam line break. Components such as the reactor
pressure vessel are licensed to operate within preestablished
pressure-temperature ranges, and since the lower the
temperature, the lower the maximum pressure has to be,
reduction in the minimum temperature expected during the
vessel operating life would restrict the pressure operation
range for the component. If not constrained, this reduction
in Tin may require the plant, for example, to operate at a
lower nominal pressure or to be provided with more
efficient depressurization systems, both of which are
requirements clearly incompatible with a backfit approach.
The maximum allowed reduction in Tin mentioned above,
i.e., 5 K, was not calculated but was arbitrarily chosen to
limit the deviation from the reference plant operating
conditions, while allowing for some flexibility. Some
c
INCONEL is a registered trademark of the Special Metals
Corporation group of companies.
153
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
plants have been permitted to operate with a reduced Tin to
limit Tout , with temperatures as low as 550uF (560.9 K)
being permitted at operating power in some cases.14,15
Fratio ~
II.A.5. Fuel Assembly Lift-Off
Fuel assemblies are subjected to a lift-off force due to
the interaction with coolant flow. The net force resulting
from the balance among this force, buoyancy, and gravity
is used to design the fuel assembly hold-down springs so
that the fuel assemblies are guaranteed to remain in
contact with the lower core plate during normal operation,
as well as during most of the condition I and II events.
The changes in assembly geometry and core flow
investigated in this study cause the lift-off force to
change, thereby necessitating verification of the adequacy
of the reference hold-down spring design to the new
conditions. It must be stressed, however, that in contrast to
replacing other plant components such as the RCPs,
redesigning the hold-down springs can be considered a
design modification within the boundary of the retrofit
implementation strategy examined in this study. For this
reason, assembly lift-off is not used as a hard constraint
for the RMPWR design, and the analysis performed here
only assesses whether the implementation of an RM core
requires the hold-down springs to be redesigned.
There are three forces acting on the assembly:
1. Drag force (Fdrag ): The friction force between the
coolant and the fuel assembly. By Newton’s third law,
this is equal to the force acting on the coolant, which can
be calculated from the friction plus form pressure dropd
experienced by the coolant while flowing through the
core, as
Fdrag ~Dpcore P2FA ,
ð13Þ
where PFA is the assembly pitch.e
2. Buoyancy force (Fbuoy ): Equal to the weight of the
water displaced by the assembly.
3. Weight force (Fweight ): The force due to gravity
acting on the fuel assembly, which acts against the other
two forces. This includes nozzle weight (16 kg, taken
from Ref. 16); grid spacer weight (0.9 kg, taken from
Ref. 17); and treatment of the fuel, cladding, and guide
tubes using appropriate volumes and densities.
The effect of the design changes on the net axial force
acting on the assembly can be estimated by calculating the
d
In the calculation performed in this study, acceleration
pressure drop is neglected. This is reasonable since in typical
PWR operating conditions, the acceleration term is very small.
e
The area of the assembly envelope is used, in place of the
assembly flow area, since Dpcore is measured from just below
the lower core plate to just above the core upper plate.
154
ratio between the net force on the RM assembly and that
on the reference assembly, i.e.,
Fdrag
RM
Fdrag
z Fbuoy
ref
X Fdrag
~
z Fbuoy
Fdrag
ref
RM
{ Fweight
{ Fweight
ref
zY Fbuoy
z Fbuoy
ref
ref
RM
ref
{Z Fweight
{ Fweight
ref
ref
ref
,
ð14Þ
where
X 5 core pressure drop ratio defined by Eq. (8)
Y 5 ratio of the total volumes displaced by the
two assemblies (including grid spacer and
nozzle volumes, which are approximately
constant)
Z 5 ratio of the total weights of the two
assemblies, assuming that the grid and
nozzle weights are constant and calculating
the new cladding and fuel weights based
upon their changed areas.
Therefore, given an RM core with a certain geometry
and coolant flow, Eq. (14) combined with Eqs. (8) and
(13) can be used to estimate the lift-off force ratio. If this
ratio is found to be larger than 1, the retrofit strategy
aimed at implementing an RM core should also include a
redesign of the assembly hold-down mechanism.
II.B. Single-Assembly Thermal-Hydraulic Analysis
II.B.1. Model Characteristics
Single-assembly analyses, with the subchannel code
COBRA-EN (Ref. 18), were performed to evaluate the
thermal-hydraulic performance of the 11- and 11.5-mm
rod diameter cases, as well as the 9.5-mm case used as
reference. Because of the incapability of the code to
model the wire-wrap assumed for the large rod cases,
for these designs, the pressure drop and the MDNBR
were calculated separately, since these parameters are
significantly affected by the presence of the wires.
Parameters not characterized by such dependency, such
as the coolant enthalpy axial profile, are instead predicted
with the COBRA code. Consistent with the retrofit
approach requiring RCPs not to be replaced, the coolant
flow rate resulted from application of the RCP performance constraint discussed in Sec. II.A.2 and, specifically,
from Fig. 1.
Assembly operating conditions, shown in Table V,
were selected to be representative of the hot assembly
of an RMPWR core, and since no core-wide thermalhydraulic–neutronics coupled analysis has been performed, some assumptions were needed concerning the
power peaking factors. Specifically, the values used
for these parameters are typical design values used for
NUCLEAR TECHNOLOGY
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FEB. 2014
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE V
Parameters Used for Thermal-Hydraulic Analysis
Fixed Parameters
Assembly lattice type
Assembly length
Assembly heated length
Number of fuel rods per
assembly
Assembly pitch
Fuel rod pitch
Control rod guide tube and
instrumentation tube o.d.
Assembly power and
percentage with respect to
nominal
Axial power profile
Assembly radial power
peaking factor
Hot pin power peaking
factor
Enthalpy rise hot channel
factor
Power fraction in coolant
Lower and upper plate and
nozzle total loss
coefficient (Kinzout, nom )
II.B.2. Results
17|17, square
4.063 m
3.66 m
264
0.215 m
12.6 mm
12.24 mm
31.4 MW(thermal), 112%
Chopped cosine, 1.55 peak
1.587
1.06
1.682 (5 1.587|1.06)
2.6%
6.5
Variable Parameters
Fuel rod o.d.
Tin
Coolant inlet mass flux
Wall friction factor
Rod support type
Number of grid spacers per
assembly
Grid spacer loss coefficient
9.5 (reference), 11, and
11.5 mm
Variable (565.3 K is the
nominal value for the
reference design,
increased by 2 K for
MDNBR calculation)
Constant with nominal
value 3728 kg/(m2?s),
then reduced by 5% for
MDNBR calculations
(413 200 gal/min
(26 073 m3/s) flow rate,
9.6% bypass flow 5
nominal value for the
reference design)8
Smooth tube friction factor
for grid-supported rods;
Eq. (4) for wire-wrap
designs
Grids (reference); otherwise
wire-wrap
Eight (reference assembly
design only)
1.0
UO2-fueled PWRs and are therefore assumed to be
reasonably conservative for RMPWRs as well. It was also
assumed that an RM assembly could be designed with a
NUCLEAR TECHNOLOGY
VOL. 185
pin peaking factor as low as that in the UO2 reference case
(1.06) by careful distribution of pins with varying fissile
contents.
FEB. 2014
The performance of 11- and 11.5-mm pin diameters
relative to the reference case (case 0) is presented in
Table VI. First, Tin is held constant and equal to the
nominal value (case 1), and then it is dropped by 5 K
(case 2). The RCS flow rate is determined from Table IV.
Finally, the mass flow rate is reduced by 10% to examine
the sensitivity of the calculations to the pressure drop
calculations (case 3). Wire-wrap H=D of 14 and 50 were
considered. For cases 1, 2, and 3, a highlighting scheme is
adopted to more easily distinguish between acceptable
and unacceptable cases based on how the MDNBR and
the coolant exit temperature compare with the corresponding limits. Specifically, bold indicates an acceptable
value, bold-italics indicates a value exceeding the feasible
case limit but still below the ‘‘stretch case’’ limit, whereas
italics indicates an unacceptable value.f
From Table VI, the following can be seen:
1. For the 11-mm pin diameter design, the thermalhydraulic design constraints are met in case 1a (nominal
Tin and H=D~14) and cases 2a and 2c (reduced Tin with
H=D~14 and 50, respectively). Hence, with this pin
size, the MDNBR constraint can be satisfied without
lowering Tin (case 1a). However, Tout is slightly too high
for the feasible case but still within the stretch case
limit. This can be readily rectified by dropping Tin very
slightly, as can be inferred from the increase in MDNBR
achieved when Tin is reduced to the lowest acceptable
value (case 2a). As for the transition to the H=D~50 wire
design, unless Tin is reduced (case 2c), the transition to
this looser wire configuration results in an unacceptable
MDNBR (case 1c). This is because the beneficial effect
on MDNBR of the increase in mass flux [4612 to
4818 kg/(m2?s)] allowed by the lower pressure drop is
offset by the less efficient coolant mixing resulting from
the higher H=D, which yields an overall reduction in
MDNBR.
2. For the 11.5-mm pin diameter design, the thermalhydraulic constraints are met in case 2b only (reduced Tin
and H=D~14). Hence, for this rod size design, a drop in
Tin is required to satisfy the MDNBR constraint.
3. If the actual core mass flow is 10% lower than that
predicted using the methodology of Sec. II.A.2, the RM
cases are not feasible, even if Tin is dropped by 5 K.
f
As shown in Table III, while a single limit is used for the
MDNBR, for the coolant exit temperature, a feasible case limit
and a stretch case limit are used.
155
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE VI
Results of Thermal-Hydraulic Analysis (Infeasible/Stretch/Feasible)
Case
Pin o.d.
(mm)
0
9.5
1a
1b
1c
1d
2a
2b
2c
2d
3a
3b
11
11.5
11
11.5
11
11.5
11
11.5
11
11.5
Wire
H=D
n/a (grid
spacers)
14
14
50
50
14
14
50
50
14
14
Core Flow
Rate
Relative to
Reference
(%)
Hot
Assembly
Mass Flux
[kg/(m2?s)]
Tin
(K)
Tout
(K)
Dalle
Donne–
Hame
W-3a
100.0
3728
565.3
598.4
1.31
1.72
91.6
86.5
95.7
89.8
91.6
86.5
95.7
89.8
82.4
77.9
4612
4995
4818
5186
4612
4995
4818
5186
4150
4496
565.3
565.3
565.3
565.3
560.3
560.3
560.3
560.3
560.3
560.3
601.1
603.0
599.7
601.8
597.0
599.0
595.6
597.7
600.6
602.8
1.33
1.27
1.27
1.20
1.39
1.32
1.33
1.25
1.29
1.23
2.25
2.17
2.52
2.46
2.69
2.69
2.98
3.01
2.01
1.85
MDNBR
a
Although not used for determining design acceptability, the MDNBR calculated with the W-3 correlation is also shown to highlight
the nonconservative results that would be obtained if this correlation was used for tight lattices. This value was calculated without
mixing due to wire-wraps for the RM cases.
The W-3 correlation gives an inaccurate prediction of
the relative performance of (a) the tight-lattice geometries
with respect to the reference, open-lattice, geometry and
(b) the H=D~14 design with respect to the H=D~50
design. As for the former inaccuracy, the W-3 correlation
predicts that all the RM cases (cases 1a through 3b) have
much better DNB performance than the reference case
(case 0). This is clearly a consequence of neglecting the
inherent differences between large and narrow channel
behavior with respect to DNB, which results in the
comparison between tight and regular lattices being
mainly driven by mass flux differences. The W-3
correlation is also incapable of capturing the wire pitch
effect on MDNBR. Unlike the Dalle Donne–Hame
correlation, which predicts a higher MDNBR for the
H=D~14 cases compared to the H=D~50 cases (see, for
example, cases 1a and 1c), the W-3 correlation shows the
opposite trend (MDNBR1a vMDNBR1c ). This is because
it does not capture any wire-induced mixing effects, so the
difference in DNB performance is driven by the difference
in mass flux only.
Assembly lift-off results are presented in Table VII.
As mentioned in Sec. II.A.5, assembly lift-off is not a hard
constraint, and design retrofittability should not be based
on whether the lift-off forces are higher or lower than the
reference design. It can be seen that for the preferred
H=D~14, the lift-off force is 1.9 and 2.7 times higher
than for the reference assembly, for 11- and 11.5-mm pin
diameters, respectively. This increase is mainly driven by
the higher drag, which, in turn, is due to the higher
pressure drop experienced by the coolant while flowing
156
through a wire-wrap–provided tight lattice. From
Table VII, it can also be seen that the effect of the higher
drag on the net lift-off force is partly reduced by the larger
weight of the tight-lattice assemblies, which feature larger,
and therefore heavier, fuel rods.
Based on the thermal-hydraulic performance summarized in Tables VI and VII, the use of a tightly coiled
wire-wrap, i.e., with small H=D, is recommended since it
clearly helps to satisfy the DNB safety requirement,
especially when Tin cannot be reduced below the
reference value. Adoption of this wire design would also
benefit rod performance from the vibration standpoint,
since a lower H=D implies more rod support points per
unit of length. The higher pressure drop resulting from the
use of a tightly coiled wire is not considered to be a
showstopper since the reduction in core flow due to the
TABLE VII
Estimated Lift-Off Force per Fuel Assembly
Pin
Diameter
(mm)
9.5
11
11.5
11
11.5
H=D
Fdrag
(kN)
Fbuoy
(kN)
Fweight
(kN)
Net
Force
(kN)
14
14
50
50
8.7
13.4
16.5
11.1
14.5
0.5
0.7
0.8
0.7
0.8
6.2
8.4
9.1
8.4
9.1
3.0
5.8
8.1
3.5
6.1
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
constrained RCP performance is accounted for in the
DNB analysis and the higher lift-off forces can be
accommodated by eventually redesigning the assembly
hold-down mechanism.
Alternatively, because of the beneficial effect that a
reduction in Tin has on DNB, combining a small H=D
with a slight reduction in Tin would also yield acceptable
performance. This design choice, as opposed to having a
small H=D while still keeping Tin at the reference value, is
particularly useful for the 11.5-mm rod size design, which
was demonstrated to satisfy the DNB constraint only if Tin
is reduced.
II.C. Reduced-Moderation Pressurized Water Reactor
Post–Loss-of-Coolant-Accident Reflood
The effect of tightening the fuel rod lattice on the
reflood phase of a large-break loss-of-coolant accident
(LBLOCA) needs to be investigated to assess whether
safety criteria on peak clad temperature (PCT) and clad
oxidation are satisfied. Studies performed in the past on
the reflooding of tight lattices, such as Refs. 19, 20, and
21, provided experimental evidence that as expected, tight
lattices are more challenging to reflood than open lattices.
In particular, according to Ref. 19, the quench time and
PCT will both be worse for a tight-lattice design due to the
increased pressure drop across the core and lower coolant
inventory.
In the present study, the reflood of the RM designs
has not been investigated either experimentally or
computationally. Only some simplified analytical considerations are presented, with the purpose of estimating
the difference in coolant upflow velocity between tight
and open lattices under the assumptions of the same
gravity head and single-phase coolant, i.e., no vaporization. The first assumption is motivated by the fact that, in
a post-LOCA scenario, reflooding is driven by the gravity
head of the liquid downcomer, which has to overcome the
pressure drop through the core. Since a tight-lattice core
has a higher friction pressure drop than an open one, and
since the downcomer gravity head is independent of the
lattice, a tight lattice will have a lower reflood velocity.
Experimental data collected in the past, for example,
Refs. 19, 20, and 21, compared open and tight lattice
reflooding capabilities by imposing the same reflooding
velocity at the bundle inlet: a boundary condition that is
clearly not representative of a gravity-driven phenomenon, in which the inlet velocity depends instead on a
momentum balance between the downcomer gravity head
and the core pressure drop. The importance of an
experimental comparison between tight and open lattices
in conditions representative of a gravity-driven reflooding
is recognized in Ref. 22, but no data of this type have
been found in the literature. As for the second assumption,
i.e., no vaporization, although not representative of postLOCA scenarios, it simplifies the calculation and allows
NUCLEAR TECHNOLOGY
VOL. 185
FEB. 2014
an upper bound for the tight-to-open lattice reflooding
velocity ratio to be obtained. In fact, as experimentally
verified in Ref. 22, for the same linear power conditions,
steam generation will occur earlier in the reflood of the
tight lattice due to the lower coolant flow rate, which
increases the pressure drop and thus reduces the tight-toopen lattice reflooding velocity ratio below that obtained
by neglecting vaporization.
The analysis is performed for both the simplified case
in which the effect of rod-supporting devices, i.e., grid
spacers and wire-wraps, is neglected (bare rods; see
Sec. II.C.1) and for the more realistic case in which it is
accounted for (Sec. II.C.2). Also, for completeness, both
laminar and turbulent regimes are considered, and the
operating conditions are arbitrarily assumed to be 0.2 MPa
and 100uC.
II.C.1. Reflooding Velocity Comparison for Bare-Rod
Bundles
According to Ref. 23, the laminar friction factor for
interior subchannels of square-lattice bundles can be
calculated as
0:435
40:70 P
{1
,
ð15Þ
f~
Re D
where
P 5 fuel rod pitch
D 5 fuel rod o.d.
Therefore, the friction pressure drop is
0:435
L rv2 40:70m P
L rv2
{1
~
, ð16Þ
Dpfric ~f
Deq 2
rvDeq D
Deq 2
where
v 5 reflood velocity
Deq 5 equivalent diameter.
Therefore, for the simplified case of bare rods, the pressure
drop due to friction:
0:435
P
v
{1
ð17Þ
Dpfric !
D
D2eq
in the laminar regime, and
v1:8
Dpfric ! 1:2
Deq
ð18Þ
in the turbulent regime [as shown in Eq. (1)].
Therefore, for the same downcomer gravity head, the
relation between the inlet velocity of a tight and an open
lattice can be estimated by equating the friction pressure
drop for the two bare-rod lattices, which leads to the
following expression:
157
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
30:435
P
"
#2
{1
7
Deq tight
vtight 6
6D
open 7
7
*6
5
vopen 4 P
Deq open
{1
D
tight
32
30:435 2
2
2
P
P
p
{ 7
6
6 D {1
7
6 Dtight
D tight 4 7
6
open 7
7
6
7
~6
7
6 Dopen P 2
4 P
5
p
5
4
{1
{
D
D open 4
tight
"
#
0:435
40:70m P
L
rv2
Dpref ~
{1
zKcore
rvDeq D
Deq
2
2
C1
rv
zKcore
:
~
v
2
2
ð21Þ
For wire-supported rods, the friction factor in the laminar
regime can be expressed as10
ð19Þ
f~
Cf L
, where
Re
(
2 ) 0:06{0:085(P=D)
P
P
H
:
Cf L ~ {974:6z1612 {598:5
D
D
D
in the laminar regime, and
ð22Þ
vtight
*
vopen
"
Deq
Deq
30:667
2
P
p
#1:2 6
{ 7
1:8 6
D tight 4 7
Dtight
tight
6
7
~6
2
7
D
open
P
p
4
5
open
{
D open 4
2
ð20Þ
in the turbulent regime.
Using Eqs. (19) and (20), it can be seen that
1. for the 11.5-mm pin diameter case,
0:45 in the laminar regime ,
vtight
~
vopen
0:64 in the turbulent regime ;
2. for the 11-mm pin diameter case,
0:56 in the laminar regime ,
vtight
~
vopen
0:73 in the turbulent regime :
II.C.2. Reflooding Velocity Comparison for Grid/WireSupported Rod Bundles
For grid-supported rod bundles, the friction pressure
drop in the laminar regime can be expressed as
"
"
158
Cf T
Hence, the following relation can be obtained for the
pressure drop for the RM design:
2
Cf L L
rv
zKinzout
DpRM ~
2
Re Deq
2
Cf L m L
rv
zKinzout
~
rvDeq Deq
2
2
C2
rv
~
:
zKinzout
2
v
ð23Þ
Equating the pressure drops for the two assembly
designs, i.e., Eqs. (21) and (23), gives
C1 vzKcore v2
open
~ C2 vzKinzout v2
tight
,
ð24Þ
where Kinzout, nom ~6:5 and Kcore, nom ~14:5 (from
Table V); C1 is *0.3, and C2 ranges between 2.2 and
3 depending on the tight lattice considered.
It must be stressed that Eq. (24) is only valid for
Reynolds numbers below ReL ~10ð0:78z1:7P=DÞ , which
represents the validity range for Eq. (22) (Ref. 10). This
value is approximately 500 for both tight-lattice geometries considered in this study, which corresponds to a
coolant velocity vtight of *2 cm/s for the operating
conditions mentioned earlier. Using a typical laminar
regime boundary of Re~2100 for the reference bundle,
the maximum vopen for which Eq. (21) is valid is *5 cm/s.
For the turbulent case, rearranging Eq. (8) with the
pressure drop ratio across the core set equal to unity gives
#
0:2
p1:2 LD1:2 m0:2 m_
core, nom
K core, nom
0:184
z
4
NAflow
A1:2
flow
vtight 1:8
:
~
vopen
open
#
0:18
LP1:18
m_ core 0:02
m_ core, nom 0:2
wetted m
z
K inzout, nom
N
NAflow, nom
4|40:18 A1:2
flow
ð25Þ
tight
NUCLEAR TECHNOLOGY
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
Using the same values for the water properties and
loss coefficients as those adopted for the laminar regime
case, Eq. (25) can be rewritten as
"
#
D1:2
open
0:109 1:2
z74:3v0:2
open
Aflow, open
"
#
0:02 0:02
Lp1:18 m0:18 D1:18
tight vtight r
0:2
z44:6 vtight
Cf T
41:18 A1:18
flow, tight
vtight 1:8
:
ð26Þ
~
vopen
By entering the geometric parameters of the reference
open lattice, Eq. (26) becomes
h
i
30:1z74:3 v0:2
open
vtight 1:8
: ð27Þ
"
# ~ vopen
0:02
v
D1:18
tight tight
0:800 Cf T 1:18
z44:6 v0:2
tight
Aflow, tight
Equation (27) simplifies to
2
1:82
2
30:1v1:8
open z74:3vopen ~Cvtight z44:6vtight ,
ð28Þ
where the coefficient C, expressed as C~0:800CfT
1:18
Dtight Aflow, tight
, is *80 and *51 for the 11-mm
rod o.d. case (for H=D~14 and 50, respectively) and
*85 and *62 for the 11.5-mm rod o.d. case (for
H=D~14 and 50, respectively). Equation (28) can
readily be solved by the Newton-Raphson method for
given vopen . Also, by taking the exponents 1.8, 1.82, and
2 to be 1.9, which gives indicative results for reflood
velocities *1 m/s, this simplifies to
vtight
104:4 1=1:9
&
,
44:6zC
vopen
ð29Þ
i.e., vtight vopen is approximately constant, and
1. for the 11.5-mm pin diameter case,
0:89 for H=D~14 ,
vtight
~
vopen
0:99 for H=D~50 ;
2. for the 11-mm pin diameter case,
0:91 for H=D~14 ,
vtight
~
vopen
1:05 for H=D~50 :
It must be stressed that Eq. (28) is only applicable to
the turbulent regime, which, for tight lattices, was
identified by Ref. 10 as RewReT ~10ð3:3z0:7P=DÞ [see
Eq. (4)]. This value is approximately 12 000 for both
tight-lattice geometries considered in this study, which
corresponds to a coolant velocity vtight of *50 cm/s.
Using a turbulent regime boundary of Re w10 000 for the
reference bundle, the minimum vopen for which the
numerator of Eq. (25), and therefore Eq. (28), is valid is
*25 cm/s.
From Eqs. (24) and (28), it can be seen that unlike
for the bare-rod case examined in Sec. II.C.1, when
accounting for the rod supports, vtight vopen is dependent
on the reflood velocity. This is shown in Fig. 2 (laminar
regime) and Fig. 3 (turbulent regime). In both figures, the
following can be seen:
1. The maximum and minimum ratios correspond
to the 11-mm rod o.d. with H=D~50 and the 11.5-mm
rod o.d. with H=D~14, respectively. This is expected
since these RM geometries are those that provide
the minimum and maximum resistance to flow, respectively.
2. The velocity ratio increases as vopen increases.
This is because, as the velocity increases, the increased
friction drag in the RM case becomes less significant
Fig. 2. Estimated coolant velocity ratio for different tight-lattice geometries, in the laminar regime (constant gravity head, no
vaporization).
NUCLEAR TECHNOLOGY
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
Fig. 3. Estimated coolant velocity ratio for different tight-lattice geometries, in the turbulent regime (constant gravity head, no
vaporization).
relative to the form drag of the grid spacers. This is
particularly true in the laminar case, where at very low
velocities, the friction drag dominates [constant terms in
Eq. (24)]. In the turbulent case, the reflood velocities are
similar, as the form drag is much larger, including
Kinzout , which is the same for both open and tight
lattices.
3. For the specific case of the laminar regime,
accounting for the velocity validity range for Eq. (24),
velocity ratios are between *0.1 and *0.5. For a
hypothetical reflooding velocity of 2 cm/s, the ratio is
*0.2 to *0.3, depending on the tight-lattice geometry
considered. Note that the calculation assuming bare
rods (Sec. II.C.1) provided velocity ratios of 0.45
and 0.56 for the 11.5- and 11-mm rod o.d. cases,
respectively. The wire-wraps cause a pressure drop
due to friction, which is larger at low reflood velocities
than a grid spacer form loss, which makes the situation
worse.
4. In the turbulent case, the higher velocity makes the
grid spacer loss coefficient of the reference case much
larger than the wire-wrap friction. This offsets the
higher rod friction of the RM lattice, leading to similar
reflood velocities. Note that the calculation assuming
bare rods (Sec. II.C.1) provided velocity ratios in the
turbulent regime of 0.64 and 0.73 for the 11.5- and
11-mm rod o.d. cases, respectively, which, in contrast to
the laminar case, is lower than when accounting for
form losses and wire-wraps. It must be emphasized that
because of the simplifying assumptions made (mainly the
no-vaporization assumption), Figs. 2 and 3 are not
intended to show the actual tight-to-open lattice reflooding velocity ratio, but an upflow velocity ratio under the
assumptions of gravity-driven flooding and no vaporization. Because of the considerations presented at the
beginning of Sec. II.C.2, these ratios are expected to
represent the upper bound of the actual reflooding
velocity ratio.
160
II.C.3. Impact of Slower Reflooding on PCT and Cladding
Oxidation
As mentioned earlier, experimental results on the
reflooding characteristics of tight versus open lattices
under gravity-driven conditions have not been found in
the open literature, and only data collected imposing the
same reflooding velocity for both lattice types are
available. References 19, 20, and 21 performed experimental analyses of reflood for tight lattices and compared
it with open lattices. In all cases, experiments were
performed by fixing the inlet velocity. Experimental
results for quenching times are available for reductions in
hydraulic diameter from the reference (11.8 mm) to
values ranging from 4 to 7.9 mm. This compares to 7.4
and 6.1 mm for the 11- and 11.5-mm pin diameters
considered in this study, respectively. The quenching time
generally increased by a factor of 1.5 to 3, which if
translated into a tight-to-open reflooding velocity ratio,
would be equivalent to the 0.3 to 0.7 range. This is shown
in Table VIII and Fig. 4.
Since the higher PCT resulting from the delay in
quenching may violate the cladding temperature limit
typically imposed for LOCA scenarios, the effect of
tightening the lattice on the reflooding characteristics
should be captured in the LOCA analysis model.
References 19 and 20 report increases in the PCT of up
to 190 K relative to the reference case, although Ref. 21
measures a much lower (*20 K) increase in PCT.
According to the U.S. Nuclear Regulatory Commission
(NRC) regulations, the limit on PCT is 1478 K (Ref. 24).
Reference 25 modeled an LBLOCA in an AP1000Hg and
found a PCT of 1309 K. The increase in PCT for the tight
lattice may violate this limit, necessitating a core derating
or a reduction in the core height (i.e., a nonretrofit core).
g
AP1000 is a trademark or registered trademark of
Westinghouse Electric Company LLC.
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE VIII
Comparison Between Quenching Time and PCT of an Open and a Tight Lattice
for Different Initial Wall Temperature (Twi ) and Linear Power (q’ave )*
Triangular Lattice (Tight)
(Drod ~9:5 mm,
Prod ~12:23 mm,
Dhyd ~7:86 mm)
Wall Temperature,
Linear Power
Case 1 (Twi ~600uC,
q’ave ~1 kW=m)
Case 2 (Twi ~600uC,
q’ave ~0:87 kW=m)
Case 3 (Twi ~385uC,
q’ave ~0:68 kW=m)
Square Lattice (Open)
(Drod ~9:5 mm,
Prod ~12:6 mm,
Dhyd ~11:8 mm)
Tight Versus Open Lattice
Comparison
Quenching
Time (s)
PCT
(uC)
Quenching
Time (s)
PCT
(uC)
Quenching
Time Ratio
PCT Difference
(uC)
550
930
350
810
1.6
120
525
875
280
710
1.9
165
330
650
120
530
2.8
120
*Inlet flooding velocity *3.7 cm/s, Tflood, in ~73:5uC, p~0:3 MPa, and axial peaking 5 1.6 (from Ref. 20).
Fig. 4. Reflood of reference and tight triangular lattices (Ref. 21).
In addition to challenging the limit on cladding
temperature, having a longer quenching time and a higher
PCT results in more significant cladding oxidation, which
could exceed the 17% oxide thickness limit imposed by
NUCLEAR TECHNOLOGY
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the NRC (Ref. 24). The oxidation progression can be
predicted using the reaction constant KR found by means
of the Baker-Just correlation.26 The time variation of the
oxide thickness (in meters) can be expressed as
161
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
KR
dt ~ d2t{Dt zDt 2
rc
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
3330 exp({22896=T)
~ d2t{Dt zDt
,
r2c
ð30Þ
where
T 5 cladding temperature (K)
rc 5 nonoxidized cladding density (kg/m3).
A higher quenching time and PCT can therefore
significantly increase cladding oxidation.
Equation (30) allows a very rough estimate of the
relative increase in oxidation resulting from a longer
quenching time and/or a higher cladding temperature.
Figure 5 shows the percentage of cladding thickness
converted to oxide as a function of time and cladding
temperature, for the reference lattice, obtained using
Eq. (30) and assuming constant temperature with time. It
can be seen that, with respect to an assumed temperature
of 1100 K, an increase in temperature that can be
reasonably expected for a tight-lattice design, i.e.,
200 K, would result in an oxidation percentage:
1. four to five times higher if the quenching time is
assumed to be the same for the two lattices
2. more than five times higher if, in addition to the
higher temperature, a longer quenching time is
also assumed.
Clearly, this increase would not be acceptable if the
margin from the 17% limit of the reference case was
small, like in the case shown by Ref. 25 where the
maximum local clad oxidation was v12.9% with 95%
confidence (compared to a maximum of 17%), and the
maximum core-wide clad oxidation was 0.73% (compared
to a maximum of 1%).
Fig. 5. Effect of quench time and cladding temperature on clad
oxidation.
162
In conclusion, experimental evidence and analytical
calculations seem to indicate that a retrofit RMPWR core
will have reduced margin, or even no margin, from LOCA
licensing limits if compared to the reference core design.
This needs to be confirmed through computational
analysis and, ultimately, experimental tests. If proven to
be the case, retrofitting a typical PWR core with an RM
core would be feasible only after either derating the plant
or switching to a cladding material with better LOCA
performance than Zr-based alloys. Another solution,
preferable for optimizing the overall reactor performance,
but incompatible with the retrofit approach investigated in
this study, would be to design a shorter but wider core, so
that the total core power could be preserved while
lowering the axial hot spot and, eventually, reducing the
linear power. An LBLOCA computational analysis will
be performed to reach a more definitive conclusion.
III. REDUCED-MODERATION PRESSURIZED WATER
REACTOR FULL-CORE ANALYSIS
In the Part I companion paper,1 single-assembly
analyses were used to derive equilibrium fuel designs and
isotope vectors for the RMPWR. The fuel pin diameter of
a standard 17|17 Westinghouse assembly was increased
from 9.5 to 11.5 mm in order to permit full TRU recycle
with adequate discharge burnup (*40 GWd/tiHM) with
a negative MTC. To achieve this, spatial separation of ThTRU and Th-U3 was necessary. The heterogeneous
loading implemented here consists of placing Th-TRU
pins in the center of the assembly and Th-U3 pins in the
periphery (TCUP) (Fig. 6).
Fig. 6. 144 Th-TRU pin (blue) 120 Th-U3 pin (green) TCUP
assembly design (WIMS model), one octant (color
online).
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
A full-core model based on a 193-assembly four-loop
Westinghouse PWR was used to evaluate the main
indicators of the core performance. The analysis was
performed using PANTHER (Ref. 27). Cross sections for
PANTHER were generated using WIMS with the same
equilibrium isotope vector used in the assembly analysis.
This is valid as the discharge burnup is very similar to the
estimated burnup used in the isotopic convergence in all
cases.
The fuel conductivity for Th-TRU is estimated using
the model for Th-Pu in Ref. 28, with the TRU proportion
taken as the Pu proportion. This significant assumption is
made due to limited data availability. The conductivity for
Th-U3 is taken from Ref. 29. For TCUP assemblies, the
conductivity was taken as an average of the Th-TRU and
Th-U3 conductivities, weighted by the number of pins of
each. This simplification was necessary as PANTHER
cannot treat different fuel conductivities within the same
assembly. This approach is sufficient to treat neutronic–
thermal-hydraulic feedback effects to a reasonable degree
of accuracy, as the Doppler coefficients (DCs) of the two
fuel types are very similar (approximately {3.5 pcm/K).
However, it is not ideal.
Achieving a high rod worth is difficult in a hard
neutron spectrum. The control rods adopted contained
solid pellets of B4C with 95% 10B enriched boron and a
radius of 0.433 cm. Even so, it is difficult to achieve an
adequate SDM, partly due to the use of a portion of the
rods to provide mechanical shim.
Three full-core cases were analyzed based on the
TCUP assembly design. The specifications are given in
Table IX. The three-batch loading pattern (LP) for the
equilibrium cycle is shown in Fig. 7.
There were 53 rod banks, in the typical locations for a
193-assembly core.27,30 These are shown in Fig. 8.
Gadolinium burnable poisons (BPs) were employed
for power shaping and reactivity hold-down at the
concentrations shown in Table IX. Soluble boron was
not employed as control rods are foreseen for reactivity
control. Note, however, that the results reported refer to
all-rods-out conditions; a suitable control rod program
(CRP) needs to be devised with results to be reported in
the future. The start-of-cycle (SOC) normalized hot pin
Fig. 8. RMPWR rod bank positions.
rises in enthalpy (FDH) at these conditions (for the entire
assembly, not for the hot pin) are given in Fig. 9. FDH is
quite high, especially in case 2, and further LP
optimization is necessary to decrease it. This will be
performed in future work but is not necessary now as this
feasibility study focuses on reactivity coefficients,
discharge burnup, and SDM. The maximum hot pin
FDH will be higher, and the assembly design must be
optimized to minimize this (see the Part I companion
paper1).
Case 1 was identified in the assembly analysis in Part
I as having a negative MTC and a good discharge burnup.
However, as will be shown, the fully voided reactivity is
positive. The fully voided reactivity can be reduced by
reducing the TRU reload fraction (case 2) and made
negative by increasing the pin diameter (case 3).
Increasing the pin diameter allows the TRU reload
fraction to be substantially reduced, which reduces the
fully voided reactivity.
The hot assembly is a fresh assembly for cases 1 and
3, but in case 2, the hot assembly is in the second batch,
which is not surprising, given the relatively flat reactivity
profile of RMPWR fuel with irradiation. This complicates
the balancing of pin powers using variable fissile content,
as it is not sufficient to balance the assembly form factors
only for the first irradiation cycle; these must also be
balanced for the subsequent cycles.
TABLE IX
Specifications of RMPWR Full-Core Cases
Case
Fig. 7. RMPWR analyzed cycle loading schemes (quarter-core).
NUCLEAR TECHNOLOGY
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Pin diameter (mm)
TRU reload fraction (at. %)
Number of Th-TRU pins per
assembly
Gadolinium in Th-U3 pins
(wt%)
1
11
52.5
152
0.2
2
11
50
132
0.2
3
11.5
40
132
0.1
163
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
The equilibrium cycle burnup matches well with
estimated values from the linear reactivity model and also
with the discharge burnup assumed in the isotopic
convergence (in case 1, it is slightly higher, which makes
the results slightly pessimistic). The burnup of case 1 is
competitive compared to current PWR discharge burnup;
the burnup of cases 2 and 3 is reduced but still acceptable
(Table X). The cycle length for case 3 is longer than for
case 2 at similar discharge burnup due to the larger pin
diameter and, therefore, reduced fuel rating. The cycle
lengths do not directly correspond to 12-/18-month
cycles. At this stage, the principal aim is to assess the
feasibility and relative merits of different cases. The
feasibility of altering the refueling strategy (e.g., finetuning the TRU reload fraction on a cycle-by-cycle basis)
and/or LP to allow 12-/18-month cycles will be examined
in future work.
The 10B in the control rods exposed at the high core
neutron flux will deplete. This will require dedicated
management of the control rods, including shuffling or
replacement when the worth has decreased to unacceptable levels or the rod mechanical performance has
degraded. The control rods lose *5% of their worth when
burned to 20 GWd/tiHM. For cycle-average control using
12% of the available worth (typical), this equates to *5%
loss of rod worth over 16 years of operation. The rods will
need to be shuffled and replaced regularly, and the
reduction in worth needs to be taken into account, but this
should not represent a fundamental barrier to feasibility.
These effects will be considered in more detail in future
work.
TABLE X
RMPWR Core Performance
Fig. 9. SOC power peaking (FDH).
164
Case
1
2
3
Core-average burnup
(GWd/tiHM)
Cycle length (days)
SDM (pcm)
Maximum assembly
radial power
peaking (FDH)
over cycle
HFP reactivity swing
over cycle (pcm,
Xe, no rods)
SOC reactivity at
100% VF (pcm, no
rods)
SOC DC (pcm/K)
EOC DC (pcm/K)
SOC HFP rod worth
(pcm)
52.0
40.1
41.3
592
{547
1.43
456
–1077
1.53
520
–843
1.44
2533
1572
2204
3934
1257
–765
–3.6
–3.9
–6141
–3.5
–3.9
–7474
–4.1
–4.3
–6537
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
The SDM was calculated for a reactor trip from hot
full power (HFP) to hot zero power, with no change in Xe
population, with the highest worth rod remaining out of
the core. A 10% reduction is made for modeling
uncertainties, and a 10% reduction is also made to
account for control rod depletion (i.e., an overall reduction
of 20%). In each case, the worst SDM is at SOC, with the
SDM becoming more negative over the cycle to
approximately {3000 pcm at end of cycle (EOC). In
each case, the rods in position F10 and symmetry
positions are the highest worth rods, and one of these is
considered stuck.
The available SDM is substantially less than the
minimum required (1300 to 1600 pcm) (Ref. 31). An
improvement of approximately {300 pcm is possible by
inverting the TCUP assembly design to place the rodded
positions nearer to the more thermal Th-U3 pins, but this
still results in an insufficient SDM for cases 1 and 3 and a
barely sufficient SDM for case 2. The RMPWR therefore
requires additional rod control cluster assemblies (RCCAs)
or a modified fuel design (e.g., additional BPs, although
this makes the MTC worse). It is possible that the SDM is
sufficiently LP dependent that the LP could be optimized
to improve the SDM. It is also worth considering
separating Th-U3 and Th-TRU into separate assemblies
and placing the more thermal Th-U3 assemblies in the
rodded positions to further increase the control rod worth.
This will be considered in future work.
A large proportion of the available rod worth is
necessary to control the core at SOC (Table X), and
mechanical shim may therefore require a large proportion
of the control rods, such that there are few or even no
dedicated shutdown banks.
The DC varies little over the cycle (Table X). The
MTC is shown in Fig. 10. It is slightly more negative than
Fig. 10. MTC over the equilibrium cycle.
that expected by linearly averaging the results of the
single-assembly analysis of multiple batches as a result of
neutron leakage. Despite the BP causing a positive MTC
in the first batch, the overall core MTC is still negative as
a result of the other batches. From Fig. 10, it would
appear that the TRU reload fraction or BP proportion
could be increased. However, the VC at 100% VF is
positive for cases 1 and 2 (Table X), although there is a
large amount of uncertainty in its value due to the
limitations of WIMS for a fully voided core and data
library uncertainties (see the Part I companion paper1).
The fully voided core scenario is relevant if there is
an LBLOCA without scram. In this extremely unlikely
event, the reactivity of the core is positive, and very large
negative reactivity feedback from an increase in the fuel
temperature would be necessary to counterbalance this
(Table XI). A sufficiently high temperature increase
TABLE XI
Analysis of 100% VF Condition
Case
SOC keff (no rods)
SOC 100% VF keff (no rods)
SOC keff (all rods in)
SOC 100% VF keff (all rods in)
SOC 0% VF HFP rod worth (pcm)
SOC 100% VF rod worth without thermalhydraulic feedback (pcm)
Proportion rod worth deployed for keff ~1a
Proportion rod worth deployed for negative
100% VCa
SOC DC (as Table X) (pcm/K)
Fuel temperature rise (K) for zero negative
reactivity (no rods)
a
1
2
3
1.027
1.070
0.966
0.941
–6141
–12821
1.016
1.030
0.944
0.914
–7474
–12278
1.023
1.015
0.959
0.911
–6537
–11313
0.412
0.589
0.211
0.262
0.337
0
–3.6
1096
–3.5
359
–4.1
0
This is the required rod worth/total rod worth, not the proportion of inserted rods.
NUCLEAR TECHNOLOGY
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
results in zero overall reactivity through the DC, but this
may result in a full or partial meltdown. Case 3, which has
a larger pin diameter, lower TRU loading, and lower BP
loading, has negative reactivity when fully voided.
The rod worth at 100% VF is larger than at nominal
conditions (Table XI). This means that the reactor is very
subcritical when fully voided if the control rod insertion
can be credited. This calculation is performed without
thermal-hydraulic feedback so the fuel does not cool
down, which partially contributes to the large subcriticality margin. In addition, when a large proportion of the
available rod worth is engaged performing mechanical
shim, the insertion of these shim rods ensures that the core
has negative reactivity at 100% VF without crediting the
shutdown rods to be inserted.
Increasing the proportion of excess reactivity that is
controlled with rods (which implies reducing the BP
content of the fuel) greatly reduces reactivity at 100% VF,
first, because the BPs are effectively transparent at 100%
VF, and second, through an increase in deployed rod
worth, which itself benefits the VC. From Fig. 11, it is
apparent that 0.2 wt% Gd in the Th-U3 pins adds over
0.01 to keff at 100% VF (when averaging over three
batches) for case 2 at SOC.
It is desirable to limit the pin diameter to 11 mm
(cases 1 and 2), compared to 11.5 mm (case 3) for
thermal-hydraulic reasons (Sec. II). Based on the results
of this section, it may be possible to adapt case 2 to
provide negative fully voided reactivity by using
additional control rods instead of BPs or by reducing
the SDM within acceptable limits. Further optimization of
the fuel configuration is also being investigated. From
Table XI, 20.6% of the available control rod worth is
required to bring the reactor to criticality at SOC. If this is
increased to 30.4%, the fully voided reactivity will be
*0, but this will correspondingly erode the SDM. The
SDM can be improved by adding soluble boron, but this
will make the fully voided reactivity more positive.
It must be noted that for a given total control rod
worth, adding BP to the core does not increase the fully
voided reactivity when the core is tripped. Substituting the
BPs for mechanical shim increases the fully voided
reactivity without trip, but the required control rod
insertion to shut down the reactor is at most the same as
without the BPs.
In the extremely unlikely case of an LBLOCA
combined with ejection of all the control rods, the core
will undergo a severe accident, even if the VC at 100%
VF is kept negative by using rods. Any reactor that relies
on mechanical shim (e.g., any BWR) will experience a
more severe accident if an LBLOCA is combined with
simultaneous full rod withdrawal from the core. LBLOCA
without trip is presumably a more likely event (in
particular, common-mode failures must be rigorously
investigated), but a full understanding of the licensing
requirement is necessary to properly optimize the design.
In summary, without considering LBLOCA without
trip, case 1 appears preferable because of better fuel
utilization than cases 2 and 3, higher TRU incineration
rate, and thermal-hydraulic characteristics (smaller pin
diameter than case 3). However, with consideration of this
accident, only case 3 (11.5-mm rod diameter) is fully
acceptable, although case 2 (11-mm rod diameter) may be
acceptable with additional use of mechanical shim control
rods, which would make retrofitting a current plant
impractical.
Finally, it must be noted from the Part I companion
paper1 that the fully voided reactivity is overestimated due
to the unsuitability of the 172-group cross-section library
preparation for the RMPWR spectrum, and the JEF-2.2
library, employed for these calculations, tends to predict a
higher fully voided reactivity than ENDF/B7.0. The
former effect increases the excess reactivity by
*500 pcm. While JEF-2.2 may or may not be more
accurate than ENDF/B7.0 in this case, it certainly gives
the more pessimistic case, potentially by more than
1000 pcm. If the 100% VC was overestimated by
1500 pcm, the fully voided reactivity of case 2 would
be slightly negative. However, the fully voided reactivity
for case 1 would still be positive.
IV. REDUCED-MODERATION BOILING WATER REACTOR
FULL-CORE ANALYSIS
Fig. 11. Assembly-level calculation of the reactivity excess at
100% VC for case 2 (Gd at 0.2% in Th-U3 pins, no
control rods, no soluble boron, no leakage).
166
In the Part I companion paper,1 a single-assembly
analysis was performed of a 217-pin RBWR assembly
based on the Japan Atomic Energy Agency design from
Ref. 32 (Fig. 12). A homogeneous fuel composition was
found to give acceptable neutronic performance, although
further work will consider the TCUP assembly configuration to improve neutronic performance.
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Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
Fig. 12. Fuel assembly design considered for the RBWR case.
A coupled neutronic–thermal-hydraulic model is
required to accurately analyze an RBWR core, due to
strong feedback between neutronics and thermal-hydraulics. Axial leakage is often an important mechanism in
ensuring a negative VC, and this is sensitive to treatment
of the axial reflectors and blankets. Many RBWR designs
proposed are highly heterogeneous in the axial direction,
necessitating three-dimensional neutronic models with
accurate coolant density distributions, which are themselves dependent on the power and therefore flux
solutions.
The Th-fueled RBWR was modeled by coupling the
nodal code PARCS (Ref. 33) with the thermal-hydraulic
code RELAP5 (Ref. 34). The PARCS model was based
on an RBWR model developed at the University of
Michigan, rated at 3926 MW(thermal) with 720 assemblies with one-third rotational symmetry.35 The LP
consists of four complete batches and one partial batch
(Fig. 13). The RELAP5 model was also based on the
University of Michigan model, with 121 parallel pipe
components, each modeling the flow through one or two
assemblies (Fig. 14). As described in Ref. 12, PARCS
and RELAP5 are coupled using a general interface (GI).
PARCS, RELAP5, and the GI are separate processes that
communicate using message passing protocols in the
parallel virtual machine. As discussed in Sec. II, 125- and
200-cm cores were modeled to investigate the relative
merits of high and low leakage. The core power is the
same in both cases, and the 200-cm core contains more
fuel and so has a lower fuel rating.
The shim rods contain 95% enriched 10B4C in 20
vertical solid pellets of 0.471-cm diameter in each blade.
Lower and upper water reflector regions of 7 and 30 cm,
respectively, were modeled in PARCS. It is possible to
borate either or both reflectors to increase neutron leakage,35
but this was not considered here. There are 43 shim rods in
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FEB. 2014
Fig. 13. RBWR core fuel LP in one-third rotational symmetry .
Fig. 14. RELAP5 model.
the core, distributed approximately evenly within the central
region (batches 3 and 4) of the core.
RELAP5 was first run in stand-alone mode to
generate an initial guess at the thermal-hydraulic solution,
which was used in the coupled analysis. The equilibrium
cycle was determined by depleting over a cycle, shuffling,
and refueling until the equilibrium cycle had converged.
The equilibrium cycle is influenced by the CRP, but
determination of an appropriate CRP is beyond the scope
of an initial analysis, so the depletion was performed with
rods out. This will change how the core depletes but
should not greatly affect the equilibrium cycle burnup.
The VC and DC of the equilibrium cycle were
evaluated at SOC and EOC by alternately perturbing the
core power and flow rate and solving Eq. (31) (Ref. 35),
DVoid1
DTemp1
DVoid2
DTemp2
r1
:
~
r2
DC
VC
ð31Þ
167
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE XII
Calculation of VC and DC for RBWR
Perturbations
Fuel temperature only from 110%
overpower; 75% flow
110% overpower; 75% flow
110% overpower; fuel temperature only from
110% overpower
SOC DC
(pcm/K)
SOC VC
(pcm/%Void)
EOC DC
(pcm/K)
EOC VC
(pcm/%Void)
{4.6 pcm
{30.7
{4.3
{12.0
{5.9 pcm
{4.2 pcm
{30.7
–57.1
–5.2
–4.3
–12.0
–26.8
Because of the coupled code system, perturbing the
power and flow rate affects both the void and temperatures, so a linear system is required in order to solve for
the reactivity coefficients. The perturbed conditions were
110% overpower and 90% flow rate. A 75% flow rate
condition was also considered in some cases. A few
depletion cycles are necessary for RELAP5 to converge
on the correct flow distribution, so the RELAP5 restart
file used for the 90% flow calculation was produced by
depleting the reactor for a few cycles at 90% flow rate.
Evaluating with the perturbed conditions at a single state
point generally did not significantly change the flow
conditions from their converged values.
It is problematic to accurately converge RELAP5 for
the perturbation cases. This makes the VC and DC
sensitive to how they are evaluated and therefore leads to
uncertainty in the calculated values. More consistent
values for the DC and VC were achieved by performing
the 110% power calculation with the same flow solution
as the 100% power case, i.e., without depleting the reactor
with the reduced flow case (Table XII). In the test case
shown in Table XII, three perturbations were performed:
overpower, flow reduction, and overpower without
updating the flow solution. Combining the reactivity
results from any two of these perturbations enables the
DC and VC to be found using Eq. (31). The selected
combination of perturbations gives a VC in agreement
with one of the other cases and a DC in agreement with
the third case.
There was some variation in the VC calculation. The
VC is sensitive to the radial power distribution, which
requires good convergence of RELAP5 to accurately
calculate. This is often difficult to achieve. The calculation
methodology therefore needs improving, or a large margin
needs to be placed on the design to account for
uncertainty. In particular, an improved thermal-hydraulic
solution (perhaps using a steady-state solution rather than
a time-marching approach) would be preferable to reduce
uncertainty.
For the axially homogeneous fuel proposed in the Thbased RBWR design investigated, two-dimensional (2-D)
lattice calculations are appropriate for lattice data
168
generation for the core simulator. Therefore, 12-group
cross sections were generated using WIMS and converted
to the PMAXS format required in PARCS (Ref. 36).
The branch and history cases were again based on the
University of Michigan’s models. Six histories (three
coolant densities with rods in and out) were modeled, and
22 branches were evaluated per burnup step, including the
reference case. This encompassed five coolant densities,
three fuel temperatures, and the control rods.
Two short burnup steps of 60 and 440 MWd/tiHM
were used to model Xe and Sm buildup, followed by ten
2500 MWd/tiHM steps and subsequently 5000 MWd/
tiHM steps. In comparison, 2000 MWd/tiHM steps were
used in the assembly analysis. Larger steps were used for
the full-core analysis to limit the number of state points
required and therefore the computational cost.
A TRU reload fraction of 26% was selected for the
200-cm-high core based on the analysis. The leakage
fraction from the fuel region was calculated at *4.5%,
*1%, and 3.5% radially and axially, respectively. To find
the achievable discharge burnup, the cycle length in the
full-core analysis was increased until the EOC keff was
v1. The equilibrium cycle burnup was *94 GWd/tiHM,
so it is apparent that a large burnup is neutronically
achievable in the RBWR core design considered
(Table XIII). The cycle length is very long, therefore,
the assembly core residence time is 18.5 years (for the
five-batch assemblies), which may exceed cladding limits.
The VC was negative, but there was a large uncertainty in
its value depending on how it was calculated, so it may be
appropriate to introduce a substantial uncertainty margin
on the maximum allowable VC and/or improve the
calculation methodology.
As the burnup was increased, the radial power profile
(Fig. 15) flattened, with a peak toward the core peripheral
assemblies appearing at high burnups. This is a
consequence of the RBWR LP, where fuel is moved
inward over the first four batches (Fig. 13), with an
incomplete fifth batch at the core periphery. The axial
power distribution was approximately cosinusoidal as the
fuel of the Th-fueled RBWR is axially homogeneous.
There is a slight axial positive skew at the all-rods-out
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
TABLE XIII
RBWR 200-cm Core Performance
Discharge
Burnup
(GWd/tiHM)
*47
75.5
90.5
94.3
94.3
(different RELAP
restart file)
104.9
EOC keff
1.032
1.010
1.009
1.005
SOC DC
(pcm/K)
SOC VC
(pcm/%Void)
EOC DC
(pcm/K)
EOC VC
(pcm/%Void)
Cycle Length
(years)
–2.6
–4.6
–3.4
–3.5
–3.8
–50.4
–30.7
–19.7
–10.3
–18.0
(–39.4 with all
shim rods in)
–4.3
–4.3
–4.8
–3.9
–4.4
–30.8
–12.0
–10.6
–9.8
–8.2
1.9
3.2
3.5
3.7
3.7
4.1
v1
Fig. 15. Radial power distribution in the 200-cm RBWR core
for different discharge burnups.
condition due to the slightly negative VC and a significant
reflector effect (Fig. 16).
The VC shown in Table XIII deteriorates at higher
burnup, which may impose a lower TRU reload fraction
to comply with the VC requirement. This is consistent
with the results of the assembly calculations in the Part I
companion paper.1 In particular, the assembly-level VC in
the high-VF history increases rapidly over the cycle.
Better quantification of the uncertainties in the VC
calculation is required and will be performed in future
work.
The spectrum is too hard to use BPs, so mechanical
shim is necessary to control the reactor. The shim rod
configuration is the same as in Ref. 35. With all the shim
rods in, keff was reduced from 1.021 to 0.997. The shim
rods therefore just provide sufficient worth to control the
reactor over the cycle, although this may result in
unacceptable form factors due to the need for nearly full
shim rod insertion at SOC. The CRP used in Ref. 35 has
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partial insertion of all the shim rods at SOC, so the
number of shim rods being operated simultaneously is the
same. The cold SDM may be worse than the U-Pu RBWR
due to the more negative VC, and this requires further
investigation. It may be necessary to increase the number
of control rods in the reactor, which can be accomplished
by placing rods on all sides of the assembly. This
increases moderation slightly, but, as the achievable
burnup is high, this should not greatly affect performance.
Similar to the RMPWR, insertion of the rods improves the
VC, but this cannot be credited as a VC mitigating action
at EOC since all the rods are extracted.
The decay and refueling of the EOC discharge
isotope vector was modeled, and refueling was simulated
with the appropriate TRU reload fraction. The next cycle
isotope composition was in very good agreement with the
isotope composition in the previous cycle. This indicates
that converging the equilibrium isotope vector using a 2-D
lattice calculation at the core-average VF was a good
approximation.
A 30% TRU reload fraction was used with the 125cm core. The leakage was *7.4%. The equilibrium cycle
burnup dropped to *60 GWd/tiHM. The VC was
slightly positive at EOC, and therefore, the design is not
feasible with this TRU reload fraction (Table XIV).
The lower burnup results in a nearly flat radial power
profile across the core (Fig. 17).
The short core has a more bottom-skewed power
distribution with rods out compared to the tall core
(Fig. 16).
The 125-cm core has a lower discharge burnup than
the 200-cm core. The effect of increased leakage outweighs
the higher TRU reload fraction. The reactivity swing is low,
as the fissile inventory ratio is quite close to unity, as with
the RMPWR, due to the significant content of TRU
isotopes with even mass number, which effectively behave
as fertile neutron absorbers. This means that the burnup is
sensitive to core leakage. However, while leakage improves
169
Lindley et al.
REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
Fig. 16. Axial power distributions in 125- and 200-cm RBWR cores over active fuel length.
TABLE XIV
RBWR 125-cm Core Performance
Discharge Burnup
(GWd/tiHM)
59.5
EOC keff
SOC DC
(pcm/K)
SOC VC
(pcm/%Void)
EOC DC
(pcm/K)
EOC VC
(pcm/%Void)
Cycle
Length
(years)
1.003
–3.5
–18.7
–3.9
z0.1
1.5
the VC, the axial reflector acts to limit this advantage, so
the VC of the short core is more positive than predicted by
the lattice calculation.
Fig. 17. Radial power distribution in the 125-cm RBWR core.
170
The short core burnup is consistent with that expected
from a 53% VF 2-D calculation with 7.4% leakage. From
Fig. 8 in the Part I companion paper,1 the one-batch
burnup is *38 GWd/tiHM.
For the 200-cm core with 26% TRU reload fraction,
4.5% leakage, the one-batch burnup is *46 GWd/tiHM,
so a four- to five-batch burnup of *75 GWd/tiHM is
expected. The burnup calculated in the full-core analysis
is significantly higher than this. This could be due to the
relative influences of the high- and low-VF regions of the
core. The highly voided region has nearly constant k?
over the cycle, while the lower-voided region burns out
relatively fast. The variation in spectrum over the core
affects the evolution in power distribution and keff over
the cycle, improving the neutron economy such that the
cycle is longer than expected. These effects seem to be
more significant for the tall, high discharge burnup core
than the short, lower discharge burnup core. This requires
further analysis.
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REDUCED-MODERATION LWRs FOR TRU BURNING IN Th FUEL—II
In the high-leakage core, the relatively high reactivity
top region of the core experiences higher leakage, so it
might be expected to contribute less to the overall
reactivity. This is consistent with the bottom-skewed
power distribution of the short core. In the relatively low
leakage core, the higher reactivity of the highly voided
region may have a more significant beneficial influence
on the overall neutron balance.
In conclusion, a tall core appears more appropriate for
the homogeneous RBWR design, although the high fullcore burnup requires further scrutiny.
The maximum critical power ratio (MCPR) of this
design was evaluated using Liu et al.’s correlation for
RBWRs (Ref. 37), assuming careful enrichment balancing
limits the local peaking factor in the assembly to 1.05 (as
in current RBWR designs). Based on the results in
Fig. 17, a radial power peaking factor of 1.2 is used,
which is similar to existing RBWR designs. The core
mass flow of the reference design is 7222 kg/s, which
corresponds to an average mass flux of 842 kg/(m2?s). It
may be possible and desirable to reduce this for the tall
RBWR to reduce the pressure drop, but in general, the
pressure drop is low for the RBWR core as it is short.38
Using the calculated axial power distributions, the
MCPRs for the short and tall cores are 1.48 and 1.76,
respectively. These large thermal-hydraulic margins are
expected from the homogeneous core configuration
and compare favorably with the U-Pu RBWR MCPR
(Ref. 39).
ACKNOWLEDGMENTS
We would like to thank T. J. Downar and the rest of his
group at the University of Michigan for help and guidance in
setting up PARCS-RELAP5 models and guidance on investigating the reactor’s neutronic performance. We gratefully
acknowledge the support of P. Smith and the rest of the
ANSWERS team at AMEC for providing access and guidance
on the use of WIMS 10. We would also like to thank P. Bryce
and his colleagues at EDF Energy for providing access and
guidance on the use of PANTHER. The first author would like
to acknowledge the U.K. Engineering and Physical Sciences
Research Council and the Institution of Mechanical Engineers
for providing funding toward this work.
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