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How to ensure you don't exceed the GVM of your vehicle
By Mark Oastler · 28 Jul 2021
Every vehicle has a GVM rating, which is an acronym of Gross Vehicle Mass. That’s the maximum your vehicle can legally weigh when fully loaded, as specified by its manufacturer. Measured in kilograms, this ‘kg’ figure can be found in either the owner’s manual or displayed on the vehicle’s weight placard, which is usually found in the driver’s door opening.
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Why it's important to adjust your tyre pressures when carrying a load
By Mark Oastler · 09 Jun 2021
Maintaining correct tyre pressures can optimise tyre life and minimise fuel consumption. However, there are also compelling safety reasons for doing so, particularly if your work or recreational pursuits require carrying and/or towing heavy loads.For example, you might think that because your dual cab ute has a hefty one-tonne payload rating and 3.5-tonne braked towing capacity, its tyres as specified by the vehicle manufacturer are more than capable of handling these loads.That’s true. However, tyre load ratings are based on the assumption that cold tyre pressures recommended by tyre manufacturers are maintained, because they are critical in allowing tyres to evenly distribute your vehicle’s heavy payload and tow-ball download through their sidewalls and across their tread faces.Incorrect tyre pressures can not only compromise your tyre load ratings but also cause uneven wear, less grip and poor handling. And, in worst cases, complete tyre failure which can have catastrophic results particularly for heavily-loaded vehicles travelling at highway speeds.So, if you think tyres are just black, round and boring, it’s worth your safety and that of your passengers and other road users, to take a little time to understand the importance of correct tyre pressures.Driving on a tyre that’s under-inflated can increase fuel consumption due to greater rolling resistance caused by more of the tyre being in contact with the road. However, higher fuel bills are the least of your worries if you’re carrying and/or towing heavy loads.Under-inflation can also cause excessive flexing of the tyre sidewalls (the heavier the load, the worse the flexing) while the centre of the tread-face can distort to such an extent it becomes slightly concave and no longer in contact with the road. This not only concentrates more weight on the outer edges of the tread-face, causing less grip and uneven wear, but on wet roads can cause the tyre to skim or ‘aquaplane’ on standing water, losing all contact with the road and complete loss of control.This excessive flexing and distortion can also weaken the tyre’s internal reinforcement and generate excessive heat, which together greatly increase the chance of a rupture and rapid deflation or ‘blow-out’.Over-inflated tyres can be just as damaging and dangerous, as the tread-face can instead ‘balloon’ into a convex shape that leaves only the centre of the tread in contact with the road, again reducing grip and causing rapid uneven wear.Over-inflation can also increase vehicle wear by transmitting more of the impact from potholes and other road irregularities through the suspension, which can be particularly bruising when under heavy loadings. They also create a very harsh and uncomfortable ride.Tyres with even half their recommended pressures can still hold their shape, particularly light truck and 4x4 tyres with their robust sidewalls and treads, so visual checks are not good enough if you’re serious about maintaining correct tyre pressures.As a general guide, tyres lose about one psi (pounds per square inch) of pressure each month through natural causes. In other words, if you started with the correct pressures but didn’t check them for say six months, they could be at least 6psi below where they should be.If that doesn’t sound like much, tests have shown that only a 6psi difference from recommended pressures can reduce tyre life by thousands of kilometres. And a difference of 14psi can add a whopping 14 metres (that’s 3-4 car lengths) to braking distances on wet roads.Tyres can also lose pressure due to leaking valves, so always make sure they are replaced when new tyres are fitted and that all valve caps are also screwed on tightly to keep out grit that can damage the valve seals. They can also help to arrest small leaks in faulty valves.In any case, you should always check and adjust your tyre pressures at least once a month, but ideally each time you stop to refuel and always before you set off with a heavy load.The most accurate and convenient way is with a quality tyre pressure gauge and portable air compressor, which come in different configurations and are readily available from automotive retailers.If you can’t fork out for both of these items, then buy the pressure gauge and use the free inflation facility at a local petrol station. That way, you can be sure that your tyre pressure readings are accurate, as pressure readings at public facilities could be compromised due to lack of maintenance or damage.Most importantly, always check and adjust your pressures when the tyres are cold, either before you leave home in the morning or after having driven no further than your local service station. That’s because rolling tyres generate heat and as the air inside gets hotter it expands and raises the pressures, resulting in false ‘cold’ readings. Cold tyre pressures recommended by vehicle manufacturers are found on tyre placards, which are usually displayed inside the driver’s door opening but sometimes inside the fuel filler flap or in your vehicle owner’s manual.The tyre placard usually displays two recommended pressures; one for unladen travel and a higher one for when the vehicle is loaded. These placards can look more complex on 4x4 and light commercial vehicles as they often display multiple wheel/tyre sizes for the same vehicle. So, in those instances, just match the size shown on your tyre sidewall with the same one on the placard to determine the correct pressures.While reading the information on your tyre’s sidewall, you might also find a maximum pressure rating which is much higher than that shown on the placard. That’s because it allows a safety margin for significant increases in pressure caused by heat.So, if you inflate a tyre to that maximum pressure rating when cold, it has no capacity to absorb pressure increases when it heats up, which could result in a blow-out. So, never inflate a tyre to its maximum pressure rating!We hope that’s enough motivation to pay closer attention to your tyre pressures, particularly if you carry and/or tow heavy loads, because tyres are the only thing between your heavily-loaded vehicle and the road. Think about that the next time you’re travelling at highway speeds and loaded to the max with a heavy trailer in tow.
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Best five utes for towing
By Mark Oastler · 22 Dec 2020
You'd have to be driving around with your eyes wide shut not to see that 4x4 dual cab utes dominate the Aussie roadscape these days.
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Mid-size commercial vans: the essentials
By Mark Oastler · 30 Oct 2020
One of the most competitive segments in Australia’s light commercial vehicle market is for mid-sized vans. With 2500-3500kg GVM ratings, they strike a happy medium between the light-duty small van (under-2500kg GVM) and heavy-duty large van (3501-8000kg GVM) categories, which makes them well suited to a multitude of working roles.
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High-grade cab chassis utes: the lowdown
By Mark Oastler · 30 Sep 2020
Increasing customer demand for vehicle personalisation has for the first time prompted market leaders Toyota and Ford to offer cab-chassis versions of their high-grade dual cab utes.
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Six-wheeler conversions: The truth about 6x4 and 6x6 ute conversions
By Mark Oastler · 31 Aug 2020
One-tonne 4x4 utes are well suited to the hard-working roles many tradies need them to perform - and that often requires carrying and/or towing heavy loads. However, utes can be easily overloaded without their owners being aware. Exceeding your ute’s GVM (Gross Vehicle Mass) or GCM (Gross Combination Mass) is dangerous, illegal and must be avoided.
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Diff locks: What they are and how they can help you get the job done
By Mark Oastler · 23 Jun 2020
4x4 utes have become essential tools for many tradies, as their rugged ladder-frame chassis and tough truck DNA mean they can easily carry tools plus a decent payload, tow a sizeable trailer and - if a dual cab – transport a crew too.
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Ute cab-chassis tray or tub: Which is better?
By Mark Oastler · 29 May 2020
Few automotive topics generate more debate than the pros and cons of ute cargo tubs and trays.
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How to increase your ute, van or SUV's GVM rating
By Mark Oastler · 11 May 2020
Driving an overloaded vehicle is dangerous and illegal. Beyond the risks to your personal safety and that of other road users, it can also extract a heavy price in mechanical wear and tear – and potential failure. If caught, you face heavy fines and your vehicle could be impounded by police or transport authorities. And any insurance claims can be rejected by your insurer.So, overloading is a serious issue, yet it’s probably widespread simply because many vehicle owners are unaware of the problem. So, how do you know if your vehicle is overloaded? And what can you do about it? By following these steps, you can ensure that your ute, commercial van or SUV is on the right side of the law. And it all starts with three letters – GVM.Every vehicle has a GVM rating. It’s an acronym of Gross Vehicle Mass which is the maximum your vehicle can legally weigh when fully loaded, as specified by the manufacturer. You’ll find this GVM figure in the owner’s manual or on the vehicle’s weight placard, which is usually displayed in the driver’s door opening.So, GVM is the sum of the vehicle’s kerb weight (how much the base vehicle weighs with all fluids including a full tank of fuel) plus any accessories (bull bars, roof racks, tow bars etc) plus its payload, which is how much weight you can legally add on top of the kerb weight and accessories. So that’s everything you load into the vehicle, including driver and passengers.But that’s not all. If you’re towing, GVM also includes the trailer’s tow-ball download. And if your vehicle is a cab-chassis design, the weight of the tray or body installed on the back is also included in the GVM figure. So, all of this can easily tip the scales too far.For example, let’s say your new cab-chassis light commercial has a 3000kg GVM, which when you deduct its 2000kg kerb weight leaves a payload capacity of 1000kg. That’s one tonne and that’s plenty, you might say.However, after you install some accessories like a steel drop-side tray (300kg), bull bar and side steps (150kg) plus tow bar (50kg), which all contribute to the GVM, you’ve already effectively halved your payload capacity to 500kg.Then get two big blokes to climb aboard (200kg) and throw in their tools of trade (100kg) and you’ll only have 200kg of legal payload remaining. And that’s before what many would consider to be the ‘real’ payload like building materials, landscaping supplies, plant and equipment etc. So, you can see from this example how easy it is to exceed your vehicle’s GVM.And this problem is not exclusive to utes and cab-chassis vehicles. It’s equally relevant to hard-working commercial vans equipped with roof racks, ladders, internal storage systems etc. And SUVs loaded with aftermarket accessories, particularly heavy-duty models which often have big caravans, boat trailers or horse floats in tow.The easiest way to check is by using your nearest public weighbridge. They’re easy to find with a quick search online and they generally charge moderate fees. The design of public weighbridges can vary from the traditional single deck or multiple decks with an operator on site, to self-serve 24/7 kiosks with automated credit card payment.Checking your vehicle’s GVM is as simple as positioning all four wheels on the weighing deck with a full tank of fuel, no payload and no driver. If it’s over the GVM rating displayed on the vehicle weight placard, then Houston, we have a problem.However, even if it’s below the GVM rating, you’re still not in the clear because you also need to weigh it with the payload it usually carries. For example, if it’s a tradie’s workhorse, that must include driver and all crew, tools and equipment. If it’s a weekend escape machine, that’s with driver and all passengers, luggage and camping gear. You may then discover it’s above the GVM rating.In either case, if you regularly tow something when your vehicle is loaded like this (plant, caravan, boat trailer, horse float etc) you also have to include your trailer’s tow-ball download (TBD) in the GVM figure. This can also be measured by driving your vehicle onto the weighing deck, with your trailer in tow but without its wheels on the deck. This check could reveal that your vehicle and trailer combination is also overweight (see GCM later in this article).There’s also maximum or 'gross' loadings that your vehicle’s front and rear axles can legally carry, as specified by the manufacturer. You’ll find these figures in the owner’s manual too. The combined gross axle weights usually exceed the GVM to provide a safety margin. Even so, it’s important to know that your vehicle’s GVM is distributed correctly between front and rear axles for safe and efficient operation. These weights are measured by firstly stopping with only the front wheels on the weighing deck and then with only the rear wheels on the weighing deck.Theoretically at least, the easiest and most inexpensive remedy for overloading is to reduce the vehicle’s weight. However, that’s often easier said than done, as most accessories are either crucial for working roles (tool drawers and cabinets, ladder racks etc) or recreational use (long-range fuel tanks, bull bars, roof racks, winches etc). And you can’t simply dump your crew either!So, if you can’t reduce your vehicle’s weight, the only alternative is to increase its GVM rating.There are numerous aftermarket suppliers that offer GVM upgrades. Reputable ones have done the hard yards in terms of testing and engineering analysis to ensure that your vehicle’s OEM components are not compromised and their work is backed by government-approved certification. So, don’t waste your time and money, nor risk your safety, with a backyard operator who can’t provide the same.From a legal standpoint, there are two ways to do this. If you’re buying a new vehicle and getting a GVM upgrade before its road registered for the first time, the installer (if approved by the Commonwealth Department of Infrastructure and Regional Development) is authorised to fit a new compliance plate to the vehicle. That means it can be legally registered and driven in all states and territories of Australia with the higher GVM rating.For vehicles that are already road registered, the approval process for GVM upgrades is a state/territory responsibility, with protocols that vary according to the different road transport authorities. The GVM upgrade may have to be inspected by an authorised automotive engineer in the state/territory where the vehicle's registered before being issued with a compliance certificate.If the vehicle is later sold interstate, it may need to be inspected again by an authorised automotive engineer before being granted road registration in another state or territory. A reputable installer will be able to advise on all legal requirements for GVM upgrades to new and used vehicles.A quality installer should firstly confirm your weighbridge findings by doing its own assessment of your vehicle’s front and rear axle weights and individual wheel weights (aka corner weights). This will allow the installer to advise on the best course of action, in not only increasing the GVM but also optimising front and rear axle loadings.A typical GVM upgrade, depending on vehicle type, can range from around 300kg to more than 600kg in some cases. They typically consist of uprated front and rear springs and shock absorbers, which replace the original bolt-on equipment with no chassis modifications required. They can also result in a slight increase in ride height to provide more body-tyre clearance and, in some cases, harder compound brake pads are included.Shop around to get more than one assessment (ideally two or three for comparison) and don’t be afraid to ask questions. A quality supplier will be more than happy to answer them. And always make sure they have the government certification mentioned earlier and back their products with a nationwide warranty.Another important acronym in this discussion is Gross Combination Mass (GCM) which is the maximum weight allowed for your vehicle and trailer combined, as specified by the tow vehicle’s manufacturer. You could be excused for thinking that because your vehicle has a standard GCM rating of say 6000kg, then a 300kg GVM upgrade is going to increase its GCM by the same amount, right? Wrong. A GVM upgrade does not increase the GCM rating. However, some states do permit GCM upgrades, which require their own specific engineer analysis and certification.In most cases, a quality GVM upgrade with the correct certification will not void your vehicle’s warranty. However, it’s always best to check with both the installer and your vehicle’s manufacturer that your warranty will not be affected. While you’re at it, also consult your insurance company to determine if any amendments are required to your policy to ensure there are no GVM-related problems if you make a claim.
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How to buy a good used ute for under $20K
By Mark Oastler · 06 Apr 2020
If you’re in the market for a ute, what does $20K buy you these days?
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