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Lockheed Fod
- 1. FOREIGN OBJECT DAMAGE PREVENTION
- 2. Objectives When you complete this material, you will be able to: – Identify different categories of foreign objects – Understand the consequences of foreign object damage – Identify the different FOD prevention area designations – Know whom to contact for more information
- 3. Definitions and Key Terms
- 4. Our Policy Our commitment is to design, build, and deliver FOD-free products We have made a commitment to our customers as a company FOD Prevention is everybody’s responsibility The FOD Program Office will provide the tools, processes, and information necessary for success
- 5. This policy is company-wide, and applies to all sites and those people who conduct work at or visit our company. Non-compliance may result in immediate removal from the facility.
- 6. How the Policy Is Put Into Practice FOD is an issue everywhere FOD is more of a hazard in some areas than others – Each site is divided into three area types: FOD Awareness—Most basic; includes office areas FOD Control—FOD has higher potential FOD Critical—Most sensitive areas – In all areas, Clean As You Go is in effect
- 7. Clean As You Go Definition: Stopping points during the normal work shift, at the end of a task, and at the end of the shift, to remove generated debris from the detail, assembly, and shop area before it has a chance to migrate to an out-of-sight or inaccessible area and cause damage or give the appearance of poor workmanship.
- 8. Key Definitions FOD FOD Awareness FOD Control FOD Critical Click on a link or an icon to see a definition Go to FOD Areas
- 9. FOD: Formal Definition Foreign Object Damage (FOD) - Any damage attributed to a foreign object, expressed in physical or economic terms, which may or may not degrade the product's required safety and/or performance characteristics Foreign Object Debris (FOD) - An article or substance alien to the aircraft or assembly that has been allowed to invade the product Anything that is where it doesn’t belong can be FOD! Back
- 10. FOD Awareness A lower potential for FOD entrapment or migration All areas within the facility that are not designated as FOD Critical or FOD Control Back
- 11. FOD Control Areas in which there exists a high potential for FOD entrapment and migration to the final product. These include, but are not limited to: – Aircraft assemblies – Major joining operations Back
- 12. FOD Critical Areas that are at the highest risk for potential FOD incidents Exposure to foreign objects may cause system or product failures These areas may include but are not limited to operational aircraft or engine buildup Back
- 14. FOD Awareness Areas Areas are FOD Awareness unless designated otherwise Non-Manufacturing Areas – No markings or signs are required Manufacturing Areas – May be marked with signs – Personal tools are marked with employee number – Housekeeping and clean-as-you-go standards are strictly enforced – Food, drink, and smokeless tobacco allowed only in designated areas
- 15. FOD Control Clearly marked with floor markings or stanchions with chains or ribbons and approved signs Housekeeping and clean-as- you-go standards are strictly enforced Dress code, including jewelry, strictly enforced Company provided Personal Packs may be used (use determined by Program) Food, drink, and smokeless tobacco allowed only in designated areas Use company-provided tools unless otherwise specified Must be FOD-certified to enter or escorted by someone has current FOD certification
- 16. FOD Critical Clearly marked with approved signs and stanchions with chains or ribbons Controlled entry Unassigned items are logged in/out Housekeeping and clean-as-you-go standards are strictly enforced Company provided Personal Packs may be used (use determined by Program) Must be FOD-certified to enter or escorted by someone has current FOD certification No food, drink or tobacco products are allowed Dress code, including jewelry, strictly enforced Tools used are company provided or logged into the Temporary Tool and Equipment Log or Tool Use Inventory Sheet (TUIS)
- 17. Different Areas: Different Requirements The more sensitive an area is to FOD, the more precautions must be taken Everyone must follow these precautions Clean As You Go is always in effect
- 18. Visitor Guidelines All visitors to manufacturing areas may need to sign a FOD letter Visitors to FOD Control and FOD Critical areas must be escorted at all times! Individuals being escorted must comply with area guidelines. • Keep track of your tools & other items • Report any lost or missing items to the area Supervisor If you have any questions or are unsure about these and other guidelines, ask your escort.
- 19. For More Information Contact your Buyer or Sponsor