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Skipping algorithms for defect inspection using a dynamic control strategy in semiconductor manufacturing

Published: 08 December 2013 Publication History

Abstract

In this paper, we propose new ways for efficiently managing defect inspection queues in semiconductor manufacturing when a dynamic sampling strategy is used. The objective is to identify lots that can skip the inspection operation, i.e. lots that have limited impact on the risk level of process tools. The risk considered in this paper, called Wafer at Risk (W@R), is the number of wafers processed on a process tool between two defect inspection operations. An indicator (GSI, Global Sampling Indicator) is used to evaluate the overall W@R and another associated indicator (LSI, Lot Scheduling Indicator) is used to identify the impact on the overall risk if a lot is not measured. Based on these indicators, five new algorithms are proposed and tested with industrial instances. Results show the relevance of our approach and that evaluating sets of lots for skipping performs better than evaluating lots individually.

References

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Dauzère-Pérès, S., J.-L. Rouveyrol, C. Yugma, and P. Vialletelle. 2010. "A Smart Sampling Algorithm to Minimize Risk Dynamically". In Proceedings of the 2010 IEEE/SEMI Advanced Semiconductor Manufacturing Conference, 307--310.
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Good, R. P., and M. A. Purdy. 2007. "An MILP Approach to Wafer Sampling and Selection". IEEE Transactions on Semiconductor Manufacturing 20 (4): 400--407.
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Leachman, R., and S. D. Ding. 2011. "Excursion Yield Loss and Cycle Time Reduction in Semiconductor Manufacturing". Transactions on Automation Science and Engineering 8 (1): 112--117.
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Lee, J. H., S. J. You, and S. C. Park. 2001. "A New Intelligent SOFM-Based Sampling Plan for Advanced Process Control". Expert Systems with Applications 20 (2): 133--151.
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May, G. S., and C. J. Spanos. 2006. "Fundamentals of Semiconductor Manufacturing and Process Control". John Wiley & Sons.
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Mouli, C. 2005. "Adaptive Sampling Technology - the next step to factory efficiency". EuroAsia Semiconductor Magazine:1--3.
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Nduhura Munga, J. 2012. Implementing and Optimizing Dynamic Control Plans in Semiconductor Manufacturing. Ph. D. thesis, Ecole Nationale Supérieure des Mines de Saint-Etienne, Gardanne, France.
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Nduhura Munga, J., G. Rodriguez-Verjan, S. Dauzère-Pérès, C. Yugma, P. Vialletelle, and J. Pinaton. 2013. "Literature Review on Sampling Techniques in Semiconductor Manufacturing". In IEEE Transactions on Semiconductor Manufacturing.
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Purdy, M., C. Nicksic, and K. Lensing. 2005. "Method for Efficiently Managing Metrology Queues". In Proceedings of the 2005 IEEE International Symposium on Semiconductor Manufacturing, 71--74.
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Sahnoun, M., S. Bassetto, S. Bastoini, and P. Vialletelle. 2011. "Optimisation of the Process Control in a Semiconductor Company: Model and Case Study of Defectivity Sampling". International Journal of Production Economics 49 (13): 3873--3890.
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Sullivan, D. B., E. W. Conrad, and J. S. Smyth. 2004. "Overlay Metrology Sampling Capability Analysis and Implementation in Manufacturing". In IEEE/SEMI Advanced Semiconductor Manufacturing Conference, 208--212.
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Tirkel, I., and G. Rabinowitz. 2012. "The relationship between yield and flow time in a production system under inspection". International Journal of Operation Research 50 (14): 3686--3697.

Cited By

View all
  • (2020)Dynamic sampling for risk minimization in semiconductor manufacturingProceedings of the Winter Simulation Conference10.5555/3466184.3466397(1886-1897)Online publication date: 14-Dec-2020
  • (2016)Optimizing capacity assignment of multiple identical metrology toolsProceedings of the 2016 Winter Simulation Conference10.5555/3042094.3042432(2709-2718)Online publication date: 11-Dec-2016
  • (2015)Simulation model to control risk levels on process equipment through metrology in semiconductor manufacturingProceedings of the 2015 Winter Simulation Conference10.5555/2888619.2888957(2941-2952)Online publication date: 6-Dec-2015

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Published In

cover image ACM Conferences
WSC '13: Proceedings of the 2013 Winter Simulation Conference: Simulation: Making Decisions in a Complex World
December 2013
4386 pages
ISBN:9781479920778

Sponsors

  • IIE: Institute of Industrial Engineers
  • INFORMS-SIM: Institute for Operations Research and the Management Sciences: Simulation Society
  • ASA: American Statistical Association
  • SIGSIM: ACM Special Interest Group on Simulation and Modeling
  • SCS: Society for Modeling and Simulation International
  • ASIM: Arbeitsgemeinschaft Simulation
  • IEEE/SMCS: Institute of Electrical and Electronics Engineers/Systems, Man, and Cybernetics Society
  • NIST: National Institute of Standards & Technology

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IEEE Press

Publication History

Published: 08 December 2013

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WSC '13
Sponsor:
  • IIE
  • INFORMS-SIM
  • ASA
  • SIGSIM
  • SCS
  • ASIM
  • IEEE/SMCS
  • NIST
WSC '13: Winter Simulation Conference
December 8 - 11, 2013
D.C., Washington

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Overall Acceptance Rate 3,413 of 5,075 submissions, 67%

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Cited By

View all
  • (2020)Dynamic sampling for risk minimization in semiconductor manufacturingProceedings of the Winter Simulation Conference10.5555/3466184.3466397(1886-1897)Online publication date: 14-Dec-2020
  • (2016)Optimizing capacity assignment of multiple identical metrology toolsProceedings of the 2016 Winter Simulation Conference10.5555/3042094.3042432(2709-2718)Online publication date: 11-Dec-2016
  • (2015)Simulation model to control risk levels on process equipment through metrology in semiconductor manufacturingProceedings of the 2015 Winter Simulation Conference10.5555/2888619.2888957(2941-2952)Online publication date: 6-Dec-2015

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